GAH electrastream User And Installation Manual page 38

Single and twin coil models
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Important Health and Safety Information for Installers and Service Engineers
Note
One Tundish is supplied with the
Health and Safety at Work Act 1974
Electrastream, this should be fitted to the
Consumer Protection Act 1987
hot water TPRV and heating PRV
discharge, see fig. 4-4a.
COSHH Regulations 1988
The following information is given as a requirement of the
above legislation.
Great care is taken by GAH (HEATING PRODUCTS) LIMITED
to ensure that Electrastream systems are designed and
manufactured to meet general safety requirements when
properly used and installed as recommended in this manual.
It is the responsibility of Users and Engineers to ensure that
adequate protective clothing and glasses are worn when
HIGHEST POINT OF SYSTEM
working with the Electrastream system.
SEALS AND INSULATION
SEALS AND INSULATION
SEALS AND INSULATION
SEALS AND INSULATION
SEALS AND INSULATION
Insulation and sealing materials are used in the construction
of the Electrastream cylinders. Units are sealed and when
4 4 4 4 4
used in the manner for which they are intended the insulating
and sealing materials do not present any known hazard.
However always observe the following recommendations:-
EXPANSION VESSEL
1.
Avoid inhalation of fibres or dust, wear face mask.
Fig. 4-4d Static Head
2.
Avoid eye contamination by fibres or dust - wear eye
protection.
Note
Normally expansion requirement is 4% of
3.
As far as possible avoid any skin contact with Fibreglass
the system water content including the
Insulation, Glass Rope, Mineral Wool, Insulation Pads and
unvented cylinder coil.
Ceramic Fibre.
In pursuance of a policy of constant development, GAH (HEATING PRODUCTS) LIMITED
reserve the right to change Electrastream parts or design without notice, therefore
certain details included in this manual may not be correct at the time of printing. Any
modification and improvements detailed in this manual does not commit GAH to update
any system previously supplied.
Manual Part No. ...................MAN1019
Manual Ref ..........................ES02
Issue ...................................13
MUST BE DISCONNECTED
WHEN NOT IN USE
Date .................................... 25/02/13
P P P P P atent application 01514800.2
atent application 01514800.2
atent application 01514800.2
atent application 01514800.2
atent application 01514800.2
© © © © ©
2010 GAH (HEATING PRODUCTS) L
2010 GAH (HEATING PRODUCTS) L
2010 GAH (HEATING PRODUCTS) L
2010 GAH (HEATING PRODUCTS) LTD.
2010 GAH (HEATING PRODUCTS) L
Electrastr
Electrastr
Electrastr
Electrastr
Electrastream is a T
eam is a T
eam is a Trademark of GAH (HEATING PRODUCTS) L
eam is a T
eam is a T
rademark of GAH (HEATING PRODUCTS) LTD.
rademark of GAH (HEATING PRODUCTS) L
rademark of GAH (HEATING PRODUCTS) L
rademark of GAH (HEATING PRODUCTS) L
HTS REF GAH ELECTRASTREAM 25/02/13
Manual by Harber Technical Services Tel/Fax 01263 515444
E-mail:info@harbertech.co.uk
38
2
IMPORTANT Under no circumstances should the system be operated
without the heating PRV fitted and working correctly.
4-4.5 Heating PRV Discharge Pipe
The outlet from the heating PRV must be piped using 15mm copper pipe to the tundish
then to a visible position outside the dwelling. The pipe must have a continuous fall and
ideally be terminated over a drain.
The heating PRV may be plumbed to the hot water system TPRV discharge prior to the
Tundish, see fig. 4-4a.
The PRV discharge must comply with Building Regulations G3 refer to pages 40-42.
IMPORTANT Scalding water and steam can be emitted from the
discharge pipe. Position the discharge so there is no hazard to property
or people (especially children).
4-4.6 Heating System Expansion Vessel (red)
Maximum charge pressure
Pre-charge pressure
Capacity
An expansion vessel and mounting kit is supplied, this is suitable for systems with a
static head of up to 5 metres. If the static head is greater than 5 metres the charge
pressure of the expansion vessel will need to be increased. Increase the pressure using a
standard car tyre pump and pressure gauge when the system is empty (zero pressure).
Expansion vessels are suitable for systems requiring a maximum expansion of 7 litres as
detailed above. For systems requiring more expansion a second expansion vessel will be
required. BS7074 Part 1 includes information on this requirement.
Clearance is required on top of the vessel to access the pressure valve.
4-4.7 Filling Loop
A Filling Loop comprising a flexible hose, double check valve and an isolating valve is
supplied for filling and topping up the system.
HEATING EXPANSION VESSEL
PRESSURE GAUGE
MAINS SUPPLY
ISOLATING VALVE
TD.
TD.
TD.
TD.
TD.
TD.
TD.
TD.
www.harbertech.co.uk
Fig. 4-4e Heating Expansion Vessel, TPR Valve and Filling Loop
INST
INSTALLA
INST
HEALTH & SAFETY
HEAL
HEAL
INST
INST
HEAL
HEAL
OTHER MATERIALS
OTHER MATERIALS
OTHER MATERIALS
OTHER MATERIALS
OTHER MATERIALS
SEALANTS, ADHESIVES AND PAINTS
Sealants, Adhesives and Paints are used in the construction of
the Electrastream components. When used in the manner for
which they are intended they do not present any known hazard.
ELECTRIC
ELECTRIC
ELECTRIC
ELECTRIC
ELECTRIC
The Cylinder Tri-Core Heater, Pump, Thermostats and Contactor
Box all have electrical supply of 230V (enough to endanger
life).
Always isolate before connection, adjustment, servicing and
repair.
1.5 Bar
Maximum working temperature
When the Tri-Core Heater cover is removed high power live
1 Bar
Maximum working pressure
electrical terminals are exposed.
8 litres
for maximum system expansion of 7 litres.
ISOLATE THE TRI-CORE HEATER BEFORE REMOVING ITS
COVER.
Earth protection - Earth Continuity Conductors must be fitted
and must comply with IEE Wiring Regulations.
GAH (HEATING PRODUCTS) LIMITED will not accept
responsibility for any damage or personal injury caused
by not giving due consideration to the above safety
recommendations.
FIXING BRACKET
GAH (Heating Pr
GAH (Heating Pr
oducts) Ltd.
oducts) Ltd.
GAH (Heating Pr
GAH (Heating Products) Ltd.
GAH (Heating Pr
oducts) Ltd.
oducts) Ltd.
Building 846
Bentwaters Parks
Rendlesham
Woodbridge
HEATING FLOW
Suffolk IP12 2TW
T T T T T el: el: el: el: el:
01394 421160
01394 421160
01394 421160
01394 421160
01394 421160
TPR VALVE DISCHARGE TO TUNDISH
Fax:
Fax: 01394 421170
Fax:
Fax:
Fax:
01394 421170
01394 421170
01394 421170
01394 421170
(NO VALVES)
email: mail@gah.co.uk
www.gah.co.uk
DOUBLE CHECK VALVE
ALLA
ALLATION
ALLA
TH & SAFETY
TH & SAFETY
TH & SAFETY
TION
TION
TION
4
4
4
ALLA
TH & SAFETY
TION
4
4
90°C
3 Bar

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