Building Control - GAH electrastream User And Installation Manual

Single and twin coil models
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CONTENTS
CONTENTS
CONTENTS
CONTENTS
CONTENTS
4-1

Building Control

Impor
Impor
tant Information
tant Information
-----------------------------------------
-----------------------------------------
Important Information
Impor
Impor
tant Information
tant Information -----------------------------------------
-----------------------------------------
----------------------------------------- 4
Section 1 Intr
Section 1 Introduction
Section 1 Intr
Section 1 Intr
Section 1 Intr
oduction
oduction
oduction
oduction
1-1 Introduction ---------------------------------------------- 5
Note
1-2 System Layout ------------------------------------------- 8
In some areas it is a criminal offence to
install an unvented hot water storage
1-3 Parts Supplied ------------------------------------------- 11
system without notifying the local authority,
1-4 The Electrastream System ------------------------------- 12
or without the relevant licence.
1-5 Tri Core Heater Operation -------------------------------- 13
Section 2 Operator Contr
Section 2 Operator Controls
Section 2 Operator Contr
Section 2 Operator Contr
Section 2 Operator Contr
2-1 System Control ------------------------------------------ 14
2-2 Electrastream Control Unit ------------------------------- 16
2-3 Shut Off Valves ------------------------------------------ 20
2-4 Temperature & Pressure Relief Discharge ---------------- 22
2-5 Thermostatic Mixing Valve ------------------------------ 22
2-6 Servicing ------------------------------------------------ 22
4-2
Electrical
Section 3 T
Section 3 T
Section 3 Technical Information
Section 3 T
Section 3 T
echnical Information
echnical Information
echnical Information
echnical Information
3-1 Specifications ------------------------------------------- 23
3-2 Dimensions --------------------------------------------- 25
3-3 Wiring --------------------------------------------------- 29
Section 4 Installation
Section 4 Installation
Section 4 Installation
Section 4 Installation
Section 4 Installation
4-1 Building Control ----------------------------------------- 31
4-2 Electrical ------------------------------------------------ 31
4-3 Hot Water System --------------------------------------- 33
4-4 Heating System ----------------------------------------- 37
4-5 Expansion Discharge ------------------------------------ 40
4-6 System Pressure ---------------------------------------- 43
4-7 Electrastream Connections - ---------------------------- 44
Note
Section 5 Commissioning
Section 5 Commissioning
Section 5 Commissioning
Section 5 Commissioning
Section 5 Commissioning
The Electrastream MCB may require a
5-1 Commissioning ----------------------------------------- 47
ventilation space between it and other
MCBs within the consumer unit.
Section 6 Servicing
Section 6 Servicing
Section 6 Servicing
Section 6 Servicing
Section 6 Servicing
6-1 Routine Service ----------------------------------------- 50
Section 7 Fault Finding
Section 7 Fault Finding
Section 7 Fault Finding
Section 7 Fault Finding
Section 7 Fault Finding
IMPORTANT
7-1 Fault Finding -------------------------------------------- 52
No electrical components, switches
or junction boxes should be
positioned near or under the
Health & Safety
Health & Safety
Health & Safety
Health & Safety
Health & Safety ------------------------------
------------------------------ Inside Front Cover
------------------------------
------------------------------
------------------------------
Tundish.
BEFORE STARTING THE INSTALLATION OF THE ELECTRASTREAM CHECK ALL COMPONENTS HAVE
BEEN DELIVERED AND ARE IN SATISFACTORY CONDITION - Refer to 1-3 .
4-1.1 Water System
To install an Electrastream Heating System the installer must be fully competent, suitably
qualified and hold a relevant unvented certificate and any applicable licence that may be
required by the local inspectorate for installation of an unvented hot water storage
system.
In some areas the Local Authority may require notification by means of a building notice
or by the submission of full plans for the proposed installation of an unvented hot water
storage system.
ols
ols
ols
ols
4-1.2 Water Regulations
The W W W W W ater Bye-laws
ater Bye-laws
ater Bye-laws
ater Bye-laws and Curr
ater Bye-laws
and Part L 1 & 2) and HSE
HSE
HSE
HSE requirements should be considered when installing an
HSE
Electrastream System.
4-2.1 Electrical Regulations
All wiring should be carried out to and comply with the curr
All wiring should be carried out to and comply with the curr
All wiring should be carried out to and comply with the current IEE Wiring R
All wiring should be carried out to and comply with the curr
All wiring should be carried out to and comply with the curr
All electrical work must comply with any r
All electrical work must comply with any r
All electrical work must comply with any relevant r
All electrical work must comply with any r
All electrical work must comply with any r
installation.
installation.
installation.
installation.
installation.
All cables should be to the latest BS6004 specification.
All cables should be to the latest BS6004 specification.
All cables should be to the latest BS6004 specification.
All cables should be to the latest BS6004 specification.
All cables should be to the latest BS6004 specification.
All flexes should be to the latest BS6500 specification.
All flexes should be to the latest BS6500 specification.
All flexes should be to the latest BS6500 specification.
All flexes should be to the latest BS6500 specification.
All flexes should be to the latest BS6500 specification.
All cables and flexes must be of corr
All cables and flexes must be of correct size as stated on the wiring diagrams.
All cables and flexes must be of corr
All cables and flexes must be of corr
All cables and flexes must be of corr
IMPORTANT
Using incorrect cable size will invalidate warranty.
Loose connections will result in overheating, arcing and possibly fire.
ENSURE ALL CONNECTIONS ARE TIGHT.
4-2.2 Electrical Work
All electrical installation and maintenance of the Electrastream must be carried out by a
competent qualified installer.
All electrical work must be installed to the requirements of this ‘'User and Installation
Manual’'.
4-2.3 Electrical Supply
The main incoming electrical supply to the property should be of adequate voltage,
current and temperature rating for the requirements of the Electrastream as well as all
other electrical requirements within the property.
The electrical supply to which the Electrastream is connected must be protected by a
63 amp RCD.
The Electrastream must have a dedicated 40 amp MCB.
The Electrastream must be wired through a 40A class A, double pole isolating switch with
at least 3mm pole separation, this switch should also have both electric and mechanical
IMPORTANT
indicators. The switch should be located near to the Electrastream control unit.
INST
INST
INSTALLA
INST
INST
2 OPERA
2 OPERA
2 OPERA
2 OPERATOR CONTROLS
2 OPERA
Curr
Curr
ent Building R
ent Building R
egulations
egulations
Current Building R
Curr
ent Building Regulations
ent Building R
egulations
egulations (paying particular attention to G3
3 TECHNICAL INFORMA
3 TECHNICAL INFORMA
3 TECHNICAL INFORMA
3 TECHNICAL INFORMATION
3 TECHNICAL INFORMA
elevant r
elevant regulations that apply at the time of the
elevant r
elevant r
egulations that apply at the time of the
egulations that apply at the time of the
egulations that apply at the time of the
egulations that apply at the time of the
ect size as stated on the wiring diagrams.
ect size as stated on the wiring diagrams.
ect size as stated on the wiring diagrams.
ect size as stated on the wiring diagrams.
ALLA
ALLATION
ALLA
CONTENTS
TION
TION
TION
CONTENTS
CONTENTS
4
4
4
ALLA
TION
CONTENTS
CONTENTS
4
4
1 INTRODUCTION
1 INTRODUCTION
1 INTRODUCTION
1 INTRODUCTION
1 INTRODUCTION
TOR CONTROLS
TOR CONTROLS
TOR CONTROLS
TOR CONTROLS
TION
TION
TION
TION
4 INST
4 INST
ALLA
ALLA
TION
TION
4 INST
4 INSTALLA
4 INST
ALLA
ALLATION
TION
TION
ent IEE Wiring R
ent IEE Wiring Regulations.
ent IEE Wiring R
ent IEE Wiring R
egulations.
egulations.
egulations.
egulations.
5 COMMISSIONING
5 COMMISSIONING
5 COMMISSIONING
5 COMMISSIONING
5 COMMISSIONING
6 SERVICING
6 SERVICING
6 SERVICING
6 SERVICING
6 SERVICING
7 F
7 F
7 F
7 FAUL
7 F
AUL
AUL
AULT FINDING
AUL
T FINDING
T FINDING
T FINDING
T FINDING
HEAL
HEAL
TH & SAFETY
TH & SAFETY
HEAL
HEALTH & SAFETY
HEAL
TH & SAFETY
TH & SAFETY
31
3
4 4 4 4 4

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