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Argon 18 GALLIUM PRO DISC Assembly Manual

Argon 18 GALLIUM PRO DISC Assembly Manual

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GALLIUM PRO DISC: ASSEMBLY GUIDE
Revision 1.0 - 2016-10-04 - Valid for MY2017 Gallium Pro Disc
Gallium Pro Disc Gloss shown above. The Gallium Pro Disc is also available in Black Matte.

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Summary of Contents for Argon 18 GALLIUM PRO DISC

  • Page 1 GALLIUM PRO DISC: ASSEMBLY GUIDE Revision 1.0 - 2016-10-04 - Valid for MY2017 Gallium Pro Disc Gallium Pro Disc Gloss shown above. The Gallium Pro Disc is also available in Black Matte.
  • Page 2: Table Of Contents

    11. Appendix - Naild Axles Installation ....... . . 29 For the warranty to be valid, the bicycle must be fully assembled by an authorized Argon 18 dealer. High-end components, particularly carbon parts, need extra care when assembled.
  • Page 3: Tools Needed And First Aid Kit

    GALLIUM PRO DISC: 1. Tools Needed and First Aid Kit Tools needed for assembly 1: Bearing Cup Press (Park Tool HHP-2) 2: Allen Key Set 3: Grease 4: Utility Pick Set (Park Tool Item #UP-SET) 5: Clean Rags 6: Derailleur Hanger Alignment Gauge (Park Tool Item #DAG-2 or #DAG-2.2)
  • Page 4 GALLIUM PRO DISC: 2. Sizing Chart Saddle Height Sizing Chart: Gallium Pro Disc Saddle Suggested Seat tube Top tube Stack Reach Stack Reach Stack Reach Drop Drop Height Size angle length Minimum Maximum 3D Spacer = 0 3D Spacer = 15 3D Spacer = 25 75.5...
  • Page 5: Trouble-Shooting / Tips

    GALLIUM PRO DISC: 3. Trouble-shooting / Tips SPECIFICATIONS Brakes Use only flat mount hydraulic disc brakes. The frame and fork are compatible with either 140mm or 160mm disc rotors. Adapters might be required, consult brake manufacturer. • Rear mount thickness: 30mm •...
  • Page 6 GALLIUM PRO DISC: 4. Seat Post Collar Assembly Assemble the seat post collar with the seat post. CARBON PASTE Apply carbon paste on the seat post where it inserts inside the frame. Tighten the bolt at 4 Nm.
  • Page 7 GALLIUM PRO DISC: 5. Seat Post Assembly The seat post is supplied fully assembled. It’s equipped with a spring-loaded head for easy installation of the saddle. a (80643) 1. Unscrew both bolts slightly until the top clamp (a) and the cradle (b) are separated enough to insert the saddle rail.
  • Page 8 GALLIUM PRO DISC: 5. Seat Post Assembly a (80643) a (80643) b (80642) b (80642) 25mm offset 15mm offset The top clamp (a) and the cradle (b) can be flipped to change the saddle offset between 15 or 25mm.
  • Page 9: Frameset Inspection

    GALLIUM PRO DISC: 6. Frameset Inspection BEFORE ASSEMBLING YOUR NEW GALLIUM PRO DISC, MAKE SURE THAT YOU HAVE ALL THE FOLLOWING: 1. Frameset parts (see p.9) 2. Inspect the frame for cosmetic aspect (scratches, bumps, cracks, paint defect, etc.) 3. For reference, check serial number and write it on p.2 4.
  • Page 10 GALLIUM PRO DISC: 7. Frameset Parts SKU: 80546 Included in SKU: 80403 SKU: 80554 SKU: 80553 Included in SKU: 80404 SKU: 80555 SKU: 38884 SKU: 38879 SKU: 80548 SKU: 80404 SKU: 80551 SKU: 80547 SKU: 80403 SKU: 80550 SKU: 80549...
  • Page 11: Rear Derailleur Hanger Adjustment

    GALLIUM PRO DISC: 8. Rear Derailleur Hanger Adjustment 1. Ensure that the derailleur hanger is aligned. 2. Use Derailleur Hanger Alignment Gauge like Park Tool Item #DAG-2 or #DAG-2.2. For any assistance, visit Park Tool’s website: parktool.com/product/derailleur-hanger- alignment-gauge-dag-2 Also see instructions from Naild...
  • Page 12 GALLIUM PRO DISC: 9. Mechanical Drivetrain Specification Start installation at this end. Insert derailleur cables with hoses using plastic caps. Insert hydraulic brake hose as shown. DC+DH DC+DH CABLE GUIDE (80551) CABLE STOPPER (38879) BR = Brake Hose DC = Derailleur Cable (mech.)
  • Page 13 GALLIUM PRO DISC: 9. Mechanical Drivetrain Specification BOTTOM BRACKET CABLE GUIDE (80547) BOTTOM BRACKET CABLE GUIDE (80547) DC = Derailleur Cable (mech.) Exit derailleur cables through bottom bracket (BB) hole. Insert in the appropriate slots in the BB guide. Making sure the pipe is aligned with the top hole,...
  • Page 14 GALLIUM PRO DISC: 9. Mechanical Drivetrain Specification ROUND PLUG (80554) DC+DH CABLE GUIDE (80551) CABLE STOPPER (80552) BR = Brake Hose Exit the hydraulic brake hose through DC = Derailleur Cable (mech.) the hole on the chain stay. DH = Derailleur Housing (mech.)
  • Page 15 GALLIUM PRO DISC: 9. Electronic (Di2) Drivetrain Specification Start installation at this end. Insert electronic wire and hydraulic brake hose as shown. GROMMET (80550) PLUG (80549) CABLE GUIDE (80551) BR = Brake Hose EW = Electronic Wire...
  • Page 16 GALLIUM PRO DISC: 9. Electronic (Di2) Drivetrain Specification GROMMET (80553) BOTTOM BRACKET COVER (80548) EW = Electronic Wire Use the square hole to connect all the wires to the junction box. Insert the junction box in the hole. Insert the BB cover in the square hole until it clicks.
  • Page 17 GALLIUM PRO DISC: 9. Electronic (Di2) Drivetrain Specification GROMMET (80553) CABLE GUIDE (80551) BR = Brake Hose Exit the hydraulic brake hose through EW = Electronic Wire the hole on the chain stay.
  • Page 18 GALLIUM PRO DISC: 9. Electronic (Di2) Drivetrain Specification The Di2 battery is hidden in the seatpost; use the Di2 battery holder to fix the battery correctly. Apply a slight amount of grease on both parts. Di2 Battery Holder (38446) GREASE...
  • Page 19 GALLIUM PRO DISC: 9. Electronic Wireless Drivetrain Specification Start installation at this end. Insert hydraulic brake hose as shown. CABLE GUIDE (80551) PLUG (80549) BR = Brake Hose...
  • Page 20 GALLIUM PRO DISC: 9. Electronic Wireless Drivetrain Specification ROUND PLUG (80554) BOTTOM BRACKET COVER (80548) Use the square hole to connect all the wires to the junction box. Insert the junction box in the hole. Insert the BB cover in the square hole until it clicks.
  • Page 21 GALLIUM PRO DISC: 9. Electronic Wireless Drivetrain Specification ROUND PLUG (80554) CABLE GUIDE (80551) BR = Brake Hose Exit the hydraulic brake hose through the hole on the chain stay.
  • Page 22: Frameset Parts Checklist

    GALLIUM PRO DISC: 10. Frameset Parts Checklist SKU: 80546 Included in SKU: 80403 SKU: 80554 SKU: 80553 Included in SKU: 80404 SKU: 80555 SKU: 38884 SKU: 38879 SKU: 80548 SKU: 80404 SKU: 80551 SKU: 80547 SKU: 80403 SKU: 80550 SKU: 80549...
  • Page 23 GALLIUM PRO DISC: 10. Frameset Parts Checklist Description Picture FRAME FK.GALLPRO_D.246A FORK FK.GALLPRO_D.246B SP.GALLPRO_D.246A SEAT POST ASSEMBLY SP.GALLPRO_D.246B...
  • Page 24 GALLIUM PRO DISC: 10. Frameset Parts Checklist Description Picture 80657 SEAT POST CLAMP SUBASSEMBLY SEAT POST CRADLE 80642 80643 SEAT POST TOP CLAMP 80644 SEAT POST BARREL...
  • Page 25 GALLIUM PRO DISC: 10. Frameset Parts Checklist Description Picture 80646 SPHERICAL WASHER R03 BOLTS - M5x35LG 80647 80645 SPRING 80656 WASHER M5...
  • Page 26 GALLIUM PRO DISC: 10. Frameset Parts Checklist Description Picture 38661 HEADSET WITH 3D SYSTEM 38446 DI2 BATTERY HOLDER 80546 SEAT POST COLLAR Dia. 30.7 80649 REAR DERAILLEUR HANGER...
  • Page 27 GALLIUM PRO DISC: 10. Frameset Parts Checklist Description Picture 80547 BOTTOM BRACKET CABLE GUIDE 80548 BOTTOM BRACKET COVER 80549 OBLONG PLUG 80550 OBLONG GROMMET 80551 OBLONG CABLE GUIDE...
  • Page 28 GALLIUM PRO DISC: 10. Frameset Parts Checklist Description Picture 80552 REMOVABLE CABLE STOPPER 38879 CABLE STOPPER 80553 ROUND GROMMET 80554 ROUND PLUG Included in 80404 REAR AXLE ADJUSTER MECHANISM...
  • Page 29 GALLIUM PRO DISC: 10. Frameset Parts Checklist Description Picture 80404 REAR AXLE Included in 80403 FRONT AXLE ADJUSTER MECHANISM 80403 FRONT AXLE 38884 ROUND CAP SCREW - M5 x 16mm LG FLAT HEAD SOCKET CAP SCREW 80555 M3 x 0.5 x 10 mm LG...
  • Page 30 GALLIUM PRO DISC: 11. Appendix - Naild Axles Installation...
  • Page 31 GALLIUM PRO DISC: 11. Appendix - Naild Axles Installation...