Maintenance; Use Of Service Paks; Preventive Maintenance Schedule For The Compressor - Atlas Copco XAHS 37 DD Instruction Manual

4.

MAINTENANCE

4.1 U
SE OF SERVICE PAKS
Service Paks include all genuine parts needed for normal
maintenance of both compressor and engine.
Service Paks minimize downtime and keep your maintenance budget
low.
Order Service Paks at your local Atlas Copco dealer.
M
AINTENANCE SCHEDULE
Service pak
Engine oil level
Compressor oil level
Fuel level
Air filter vacuator valves
Fuel filter water drain
Air intake vacuum indicators
For spillage free, drain water out of frame
General conditions (leaks, damaged parts, loose bolts, trouble in previous operation)
During operation (meters and lamps, noise, colour exhaust fumes)
Electrolyte level and terminals of battery
Tyre pressure
Leaks in air-, oil- or fuel system
Oil coolers
Engine minimum and maximum speeds
Torque of wheel nuts
Brake system (if installed)
Safety valve
Door hinges
Coupling head and all its moving parts / shaft
Joints of height adjustment adjustable towbar
Shutdown switches
Pressure drop over separator element (2)
Fan V-belt (3)
Fuel tank
Compressor oil
Compressor oil filter
Air filter element (1)
Safety cartridges (1) (option)
Engine oil (3) (4) (5)
Engine oil filter (3)
Fuel filter (3) (6) (8)
Engine inlet and outlet valves (3)
PD / QD filter (option)
(1) More frequently when operating in a dusty environment.
(2) Replace the element after 1000 running hours or when the pressure
drop exceeds 0.8 bar.
(3) Refer to the Deutz operation manual.
(4) 500 hours only valid when using PAROIL SAE 15 W 40.
(5) Also drain engine oil from engine oil cooler
(see Fig. 2.2 DP = Drain plug engine oil cooler)
EC
Keep the bolts of the housing, the lifting eye, the towbar and the axle securely tightened.
Refer to section 8 'Technical
42
specifications' and section 3.1.4
4.2 P
REVENTIVE MAINTENANCE SCHEDULE FOR THE
COMPRESSOR
The schedule contains a summary of the maintenance instructions.
Read the respective section before taking maintenance measures.
When servicing, replace all disengaged packings, e.g. gaskets,
O-rings, washers.
For engine maintenance refer to Engine Operation Manual.
The maintenance schedule has to be seen as a guideline for units
operating in a dusty environment typical to compressor applications.
Maintenance schedule can be adapted depending on application,
environment and quality of maintenance.
Daily
Check
Check
Check/Fill
Empty
Drain
Check
Check/Drain
Check
Check
(6) In case of poor fuel quality, replace fuel filter more frequently.
(7) The valves need to be adjusted for the first time before 500 running
hours.
(8) Option, additional fuel filter: heavy duty filter element
2914 8092 00, to be ordered separately.
for the torque values.
Instruction Manual
Initially Yearly
50 hours after or every 500
initial start-up hours
– 2912 4391 06
Check Check
Check Check
Check Check
Clean
Check Check
Check Check
Check/Adjust Check/Adjust
Test
Grease
Grease
Check Grease
Check
Replace
Adjust
Clean
Change
Replace
Replace
Replace
Change
Replace
Replace
Adjust (7)
Replace