Table of Contents

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Quick Guide
1
Befo re Us in g Th is Mach ine
2
Pri nti ng Wor kflo w
3
Han dli ng p ap er
4
Clean in g
5
Tro u blesh oo tin g
6
Ap pend ix

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Summary of Contents for Konica Minolta C71cf

  • Page 1 Quick Guide Befo re Us in g Th is Mach ine Pri nti ng Wor kflo w Han dli ng p ap er Clean in g Tro u blesh oo tin g Ap pend ix...
  • Page 2 Welcome Thank you for purchasing this machine. This Quick Guide provides information about basic operation procedures of the machine, paper handling, and cleaning methods. This information will be useful to enable the full capabilities of this machine and to utilize such functionality efficiently.
  • Page 3: Intended Use

    The user's guides are intended for the following users of the system: Operator: Person who has been trained by Konica Minolta or authorized partner to operate the system for its intended use as well as manage consumables, and perform the maintenance and troubleshooting described in user's guides.
  • Page 4 Configuration and Usage of this Manual Configuration and Usage of this Manual The manual of this machine has the following configuration. For details on functions and operation procedures, refer to the HTML User's Guide. Name of the Instruction Booklet Overview Safety Information This guide provides precautions and requests that should be followed to ensure safe usage of this machine.
  • Page 5 PRESS C71cf HTML User's Guide Operating Environment )Supported Operating Systems and Browsers This manual is based on the operation verification that is carried out in the following operating systems and browsers. Operating system Browser Windows Vista (Service Pack 2) Internet Explorer 9.x...
  • Page 6: Table Of Contents

    Title of Contents Title of Contents Intended Use of this Machine ........... x-i Intended use .
  • Page 7 PRESS C71cf Specify the Paper Type and Thickness (Weight) ....... 3-10 Adjust the tension according to the type of media being used..
  • Page 8 Title of Contents Appendix How to Use the HTML User's Guide Well ......... . 6-1 (1) Master Search Functions! .
  • Page 9: Before Using This Machine

    PRESS C71cf Before Using This Machine Power-On/Off This machine has three power switches, namely, the main power switch and the sub power switch of the main body, and the power switch of Roll Winder RW-101/Roll Winder RW-201. For details, refer to the following pages.
  • Page 10 Power-On/Off Turn ON the sub power switch. The sub power switch is located on the top-right surface of the main body. With the sub power switch turned on, the power LED on the control panel turns green. The [Wake-up] screen is displayed. The [Wake-up] screen is displayed, followed by the [MACHINE] screen.
  • Page 11 PRESS C71cf The message [Ready to print] appears on the screen to inform you that the machine can now print jobs. When the message [Please confirm roll paper unit] appears, turn on Roll Winder RW-101/Roll Winder RW-201 to make them ready.
  • Page 12: Turn The Main Body Off

    Power-On/Off )Turn the Main Body Off NOTICE NOTICE Be sure not to turn off the main power switch in usual operation. Be sure not to turn off the main power switch before turning off the sub power switch. Be sure not to turn off the main power switch while the following messages are displayed after turning off the sub power switch.
  • Page 13: Turn On Roll Winder Rw-101/Roll Winder Rw-201

    PRESS C71cf Turn On/Off Roll Winder RW-101/Roll Winder RW-201 )Turn On Roll Winder RW-101/Roll Winder RW-201 Turn ON the power switch of the main body. The power switch is located back of Roll Winder RW-101. With the power switch turned ON, the EMERGENCY STOP LED on the control panel of Roll Winder RW-201 lights up and the buzzer beeps.
  • Page 14: Machine Panel

    Machine Panel Machine Panel Control Panel (Main Body) Power Save Access Help Utility/Counter Stop Start Accessibility Mode Check Name Description Keypad Enters numeric values. Power LED Lights up in red when the main power switch is turned on, then turns green when the sub power switch is turned on. Data LED Flashes while the machine is receiving print data.
  • Page 15 PRESS C71cf Name Description Power Save Deactivates the power-saving mode. Also, activates power-sav- ing mode manually when pressed. Power Save LED Lights when any power-saving mode is activated, or machine power is off due to the Weekly Timer function.
  • Page 16: Control Panel (Roll Winder Rw-101/Roll Winder Rw-201)

    Machine Panel Control Panel (Roll Winder RW-101/Roll Winder RW-201) This section describes the control panel of Roll Winder RW-101 and Roll Winder RW-201. )Roll Winder RW-101 EMG.RESET GRIPPER2 GRIPPER1 STOP READY Name Description EMERGENCY STOP Press to stop this system in case of emergency. Use only in case of emergency.
  • Page 17: Roll Winder Rw-201

    PRESS C71cf )Roll Winder RW-201 REWIND MOTOR REWIND MOTOR EMG.RESET STOP READY Name Description EMERGENCY STOP Press to stop this system in case of emergency. Use only in case of emergency. Pressing EMERGENCY STOP stops the machine immediately. To reset that emergency stop status, press EMG.RESET and also turn EMERGENCY STOP to the...
  • Page 18: Touch Panel (Roll Winder Rw-201)

    Machine Panel Touch panel (Roll Winder RW-201) Operate the touch panel on Roll Winder RW-201 to check the status and change the settings of Roll Winder RW- 101 and Roll Winder RW-201. When the power switch of Roll Winder RW-101 and Roll Winder RW-201 is turned ON, the [Menu] screen is displayed.
  • Page 19: Printing Workflow

    PRESS C71cf Printing Workflow This section describes the basic printing workflow using this machine. First check the basic flow to print data, then add detailed setting and adjustment steps according to usage applications. Reference For details on various settings and adjustment procedures of this machine, refer to the HTML User's Guide.
  • Page 20 3. Operation After Printing Replacing the Media Core  Remove the media after printing and install a new media core. Turn the Winding Motor OFF  Turn the winding motor OFF. Detach the Rubber Roller  Detach the rubber roller.
  • Page 21: Before Printing

    PRESS C71cf Before Printing Step 1: Cleaning Carry out cleaning before starting operation. It prevents troubles such as paper jams and a paper meandering. For details, refer to the following page. Cleaning parts and intervals: page 4-1 Step 2: Prepare Media Replace the currently loaded paper with the media used for printing, then adjust the media tension.
  • Page 22: Step 3: Prepare This Machine

    Before Printing Step 3: Prepare this Machine Prepare the machine to print. Open the front door of Roll Winder RW-101 and move the lever to attach the rubber roller. Close the front door of Roll Winder RW-101. Open the front door of Roll Winder RW-201 and move the lever to attach the rubber roller.
  • Page 23 PRESS C71cf Close the front door of Roll Winder RW-201. If the machine is in the emergency stop status, press EMG.RESET on the control panel of Roll Winder RW-201 to cancel emergency stop. REWIND MOTOR REWIND MOTOR EMG.RESET STOP READY Confirm all the covers are closed, press EMG.RESET to reset the emergency stop.
  • Page 24 Before Printing When an error has occurred, resolve the error. Check the error position on the error screen, resolve the error, and then press [Error reset]. For details on the error screen, refer to the HTML User's Guide. On the touch panel of Roll Winder RW-201, select [Menu] - [1. Machine state/2. Machine setting] - [2] to set [Unwinder Online], [Rewinder Online].
  • Page 25 PRESS C71cf NOTICE NOTICE When turning ON the winding motor, make sure that there is no slack on the media. Slacks may result in media being torn. When the machine is ready to print, the LEDs displayed under Roll Winder RW-101 and Roll Winder RW-201 on the [MACHINE] screen on the touch panel of the main body light in blue.
  • Page 26: Step 4: Adjust (Image Position And Image Quality)

    Before Printing Step 4: Adjust (Image Position and Image Quality) Adjust the image position and image quality before printing. )Image Position Adjustment You can change zoom ratio of images or shift images (forward or backward). At the time of printing, heat in the fusing section may cause the paper to slightly enlarge or shrink. How much the paper is affected depends on the type or thickness (weight) of the paper;...
  • Page 27: Job Printing

    PRESS C71cf Job Printing Step 1: Prepare Print Data Prepare print data. Observe the following precautions when printing data. A = 0 mm Page area B = 1 mm C = 0 mm Printable range 320 mm/12.99" Paper width 330 mm/12.99"...
  • Page 28: Step 2: Send Print Data

    Job Printing Step 2: Send Print Data Send a print job to the HDD of the main body using the printer driver to temporarily save it as a hold job. Saving a job temporarily allows test printing or fine adjustment on the machine. Open the file menu of the application software, then click [Print] to display the print window.
  • Page 29: Step 3: Print Test Pages

    PRESS C71cf Click [Print]. The job is sent, and saved on the HDD. Step 3: Print Test Pages Print test pages from the [Hold Job] screen. The procedure for stopping the printed image near the delivering section and checking the image immediately.
  • Page 30 Job Printing Press the [JOB LIST] tab to display the [Hold Job] screen. Select a job to perform test printing for, then press [Job Ticket]. Press [Set Number]. 2-12...
  • Page 31 PRESS C71cf Enter the number of copies for test printing, then press [OK]. Press [Overwrite]. Press [Output]. 2-13...
  • Page 32 Job Printing The printed job stops at the position specified for [Stop Immediately]. NOTICE NOTICE Adjust the timing for the Stop Immediately mode in order to reduce the damage of paper or improve the performance of conveyance. For details, refer to the HTML User's Guide. Depending on the media, using the [Stop Immediately] mode may result in the media deforming or the adhesive running out.
  • Page 33: Step 4: Print All Pages

    PRESS C71cf Step 4: Print All Pages When the test print is finished, print all the pages. NOTICE NOTICE Prepare the machine to print beforehand. For details, refer to page 2-4. Press the [MACHINE] tab on the touch panel of the main body and make sure that [Stop Normally] is selected for [Print Stop Change Setting].
  • Page 34 Job Printing On the touch panel, press [JOB LIST] and display the [Hold Job] screen. Select a job that you want to print, then press [Job Ticket]. If you press [Continuous Job Output] to select multiple jobs, you can only insert the specified blank page and continuously output jobs while skipping stop processing between jobs, the warm-up operation, and the paper meandering prevention control operation.
  • Page 35 PRESS C71cf Press [Set Number]. Enter the number you want to print, press [OK]. Press [Overwrite]. 2-17...
  • Page 36 Job Printing Press [Output]. It is recommended to press [Job Ticket] and reconfirm [Set Number], [Paper Type], and [Thickness] (or [Weight]) on the [Job Ticket Edit] screen before pressing [Output]. The maximum length you can print continuously is 300 m / 984.24'. If you attempt to print a job whose total length exceeds 300 m / 984.24', the message [Cancel this job?] is displayed when you press [Output].
  • Page 37: Operation After Printing

    PRESS C71cf Operation After Printing Step 1: Replace the Media Core Remove the media after printing and install a new media core. Reference For details, refer to page 3-20. Step 2: Idle the machine After printing, perform the following operations to idle the machine.
  • Page 38 Operation After Printing Open the front door of Roll Winder RW-101 and move the lever to detach the rubber roller. Close the front door of Roll Winder RW-101. 2-20...
  • Page 39: Handling Paper

    PRESS C71cf Handling paper This section describes how to change, adjust, and configure the media. For details, refer to each of the following pages. Media Route: page 3-1 Changing the Media: page 3-2 Replacing the Media Core: page 3-20...
  • Page 40: Changing The Media

    Changing the Media Changing the Media This section describes how to change the media by adding the media with using the workbench of Roll Winder RW- 101. Operate the following procedures to replace the media. Before changing the media, prepare the following items. Cutter knife Masking tape (width more than 30 mm / 1.18") Ruler...
  • Page 41: Set The Media To The Feeding Shaft

    PRESS C71cf Set the Media to the Feeding Shaft Press WEB GRIPPER1 and WEB GRIPPER2 on the control panel of Roll Winder RW-101. The media pressing bar 1 and media pressing bar 2 on the workbench of Roll Winder RW-101 are locked to hold the media.
  • Page 42 Changing the Media Open the media cover of Roll Winder RW-101. Open the media cover fully until it stops. Rotate the lug protruding/retracting handle counterclockwise and confirm that the lug is stored in the feeding shaft. When the lug protruding/retracting handle is tight and cannot be turned by hand, pass a Phillips screwdriver etc.
  • Page 43 PRESS C71cf Set the media in the feeding shaft. NOTICE NOTICE When the media is inserted up to or beyond the half way point of the feeding shaft, pull the lifter out in a forward direction, then carefully push the remaining media to the specified position by hand. Note that if Roll Winder RW-101 is subjected to a strong shock, the installation location may become misaligned and cause media meandering.
  • Page 44 Changing the Media Insert a Phillips screwdriver etc. through the hole of the lug protruding/retracting handle and tighten clockwise. NOTICE NOTICE If the media is not properly held, feeding shaft may rotate unnecessarily. Please note that if lug protruding/retracting handle is rotated hard, the media core may be damaged. Pull out the media edge.
  • Page 45: Connect The Media Using The Workbench

    PRESS C71cf Connect the Media Using the workbench NOTICE NOTICE Be sure to join the edge of the media with that of another one. If media to be joined overlaps, it may cause a paper jam. Insert the end of the media from the bottom of the media pressing bar 1.
  • Page 46 Changing the Media Stick the joint part of the media from the back side with masking tape. Stick to protrude the masking tape from both ends of the media. Stick the joint part of the media from the front side with masking tape. Stick to protrude the masking tape from both ends of the media.
  • Page 47 PRESS C71cf Press WEB GRIPPER1 and WEB GRIPPER2 on the control panel of Roll Winder RW-101 to unlcock the media pressing bar 1 and media pressing bar 2. EMG.RESET GRIPPER2 GRIPPER1 STOP READY Close the media cover.
  • Page 48: Adjust The Media Tension

    Changing the Media Adjust the Media Tension Adjust the tension according to the type and thickness (weight) of the media before conveying. NOTICE NOTICE If the tension is not set to fit the media, it may cause paper jams or media meandering. )Specify the Paper Type and Thickness (Weight) Before printing, specify paper conditions such as the paper type and thickness (weight) on the main body to suit the media type.
  • Page 49 PRESS C71cf Select [Paper Type] from [Change Setting] on the left of the screen, and select a key from [Paper Type] on the right of the screen. The available [Thickness] or [Weight] setting varies depending on the paper type you select in [Paper Type].
  • Page 50 Changing the Media Press [Close]. The screen returns to the [MACHINE] screen. Reference If you registered to a paper profile in [Register], the setting memo screen of the leading section is displayed. The setting information screen is used as a note which informs how you set the rollers of the leading section and whether to use the ionizer.
  • Page 51: Adjust The Tension According To The Type Of Media Being Used

    PRESS C71cf )Adjust the tension according to the type of media being used. The tension can be adjusted with the combination of following settings. Tension roller 2 Aligning roller Tension roller 4 Paper feed loop fan For details on the setting guides for tension, refer to the following table and figures.
  • Page 52 Changing the Media <Tension Settings> 1. Position of the tension roller 2 (high/low) [B] 2. Condition of the aligning roller (rotate/fix) [C] 3. Position of the tension roller 4 (high/low) [F] 4. Air level of the paper feed loop fan (auto/weak/strong) 1.
  • Page 53: Adjusting The Position Of The Tension Roller 2 (Top/Bottom)

    PRESS C71cf )Adjusting the Position of the Tension Roller 2 (top/bottom) Adjust the tension with the position of the tension roller 2 (top/bottom). Push down the front and back tabs located on the tension roller 2 to unlock the roller.
  • Page 54: Adjusting The Aligning Roller (Rotate/Fix)

    Changing the Media )Adjusting the Aligning Roller (rotate/fix) Change the setting of the aligning roller (rotate/fix) to adjust the tension. Pull the tab (1) of the aligning roller, and rotate it by 45 degrees to switch the aligning roller to rotating or fixing.
  • Page 55: Adjusting The Position Of The Tension Roller 4 (High/Low)

    PRESS C71cf )Adjusting the position of the tension roller 4 (high/low) Adjust the tension with the position of the tension roller 4 (high/low). Pull the tab on the tension roller 4 to unlock the roller. To move the roller from the top % bottom To move the roller from the bottom % top Move the tension roller 4 in the groove.
  • Page 56: Specify The Air Level Of The Paper Feed Loop Fan (Auto/Weak/Strong)

    Changing the Media )Specify the Air Level of the Paper Feed Loop Fan (Auto/Weak/Strong) Change the air level of the paper feed loop fan (auto/weak/strong) to adjust the tension. Touch [Auto], [Strong], or [Weak] in the [Paper Tension Setting] on the touch panel of the main body.
  • Page 57: Convey The Media

    PRESS C71cf Convey the Media After setting the tension to fit the media, convey the media with this machine, then check the media condition. NOTICE NOTICE When conveying the media, turn on the main power switch and sub power switch of the main body, and the power switch of Roll Winder RW-101/Roll Winder RW-201.
  • Page 58: Replacing The Media Core

    Replacing the Media Core Replacing the Media Core This section describes how to replace the media core of Roll Winder RW-201. To replace the media when the print job is finished To replace the media when the winding diameter reaches the maximum value 500 mm / 19.69" NOTICE NOTICE Before taking the media from Roll Winder RW-201, make sure that this machine stops.
  • Page 59 PRESS C71cf Turn the media in a clockwise direction to loosen, and then use scissors to cut it. NOTICE NOTICE Loosen the media on the lot to reach the replacing media core. When cutting paper, be careful not to injure your hands or fingers.
  • Page 60 Replacing the Media Core Remove the media with using a lifter. Place the new media core on the winding shaft. Push the media core until it stops. NOTICE NOTICE Confirm that the end of the media core is set at 105 mm (±0.25 mm) / 4.13" (±0.01") away from the metal surface inside Roll Winder RW-201.
  • Page 61 PRESS C71cf Clockwise turn the lug protruding/retracting handle by hand until it stops to fix the media core. Insert a Phillips screwdriver etc. through the hole of the lug protruding/retracting handle and tighten clockwise. NOTICE NOTICE If the media is not firmly fixed with the winding shaft, it may cause the running idle. Please note that if lug protruding/retracting handle is rotated hard, the media core may be damaged.
  • Page 62: Splicing The Media (For Cleaning/Clearing Paper Jam)

    Splicing the Media (For cleaning/clearing paper jam) Splicing the Media (For cleaning/clearing paper jam) When cleaning inside of the main body or clearing the paper jam, remove the media from the main body. The media can be cut and connected on the workbench of Roll Winder RW-201. This section describes how to connect the media using the workbench of Roll Winder RW-201 after cleaning or clearing a paper jam.
  • Page 63 PRESS C71cf Stick the joint part of the media from the back side with masking tape. Stick to protrude the masking tape from both ends of the media. Stick the joint part of the media from the front side with masking tape.
  • Page 64: Cleaning

    Cleaning parts and intervals Cleaning Cleaning parts and intervals This section describes the parts and intervals to clean the main body. Using tack paper sticks adhesive on the conveyance route, and it may cause a media conveyance failure. In order to realize the best performance, it is recommended to clean the machine in the following frequency. Properly clean the exterior of the machine and the control panel.
  • Page 65: Daily Cleaning

    PRESS C71cf Daily Cleaning Perform cleaning on a daily basis or every 1200 m printing. When cleaning is complete, be sure to carry out position adjustment of parts. Before cleaning, prepare the following items. IPA (Isopropyl alcohol) Clean soft cloth...
  • Page 66: Cleaning Roll Winder Rw-101

    Daily Cleaning Cleaning Roll Winder RW-101 Open the top cover of Roll Winder RW-101. Clean the rubber roller while spinning it. Firmly clean the rubber roller as adhesive easily sticks to the both ends of the roller. NOTICE NOTICE If the rubber roller is attached, use the lever to detach the rubber roller. After cleaning is complete, allow isopropyl alcohol to dry before attaching the rubber roller.
  • Page 67: Cleaning The Leading Section

    PRESS C71cf Cleaning the Leading Section Open the top cover of the leading section. If the tension roller 2 is set to "Top", change it to "Bottom" For details about changing the position, page 3-15. Slide the knob on the tension roller 1 right to unlock and push the tension roller 1...
  • Page 68 Daily Cleaning Slide the knob on the restriction roller right to unlock and remove the restriction roller. Push the restriction roller forward to eject the shaft on the front side, insert the front side shaft of the restriction roller in the bigger hole next to the hole previously inserted, and remove the shaft on the back side of the restriction roller.
  • Page 69 PRESS C71cf Clean adhesive sticking to both ends of the restriction roller. Keep in mind that the shaft with a groove is for the front side. NOTICE NOTICE If it is hard to remove adhesive, use the supplied hexagonal wrench to detach the restriction guides and clean one by one.
  • Page 70 Daily Cleaning Install the restriction roller. First, insert the front shaft of the restriction roller in the larger hole next to the shaft hole, then insert the restriction roller on the rear side. Pull the restriction roller from the front side and insert in the correct position.
  • Page 71 PRESS C71cf Install the tension roller 1. Insert the rear shaft of the tension roller 1 into the hole, align the angle of the media guide to the scratch line of the guide plate in the back side, then insert the front shaft into the hole.
  • Page 72: Cleaning The Delivering Section

    Daily Cleaning Cleaning the Delivering Section Turn the thumbscrews on the top cover of the delivering section to detach the top cover of the delivering section. Clean the upper delivering roller. While lifting up paper, clean the lower delivering roller and the guide plate.
  • Page 73 PRESS C71cf Turn the feeding knob slowly and clean the parts of the upper delivering roller and the lower delivering roller that are yet to be cleaned up. NOTICE NOTICE When the paper deflection does not exist in Roll Winder RW-101, the media will not be fed even if you turn the feeding knob.
  • Page 74: Cleaning Roll Winder Rw-201

    Daily Cleaning Cleaning Roll Winder RW-201 Open the top cover of Roll Winder RW-201. Open the front door of Roll Winder RW-201 and use the side plates moving handle to open the side plates. NOTICE NOTICE If the rubber roller is attached, use the lever to detach the rubber roller. 4-11...
  • Page 75 PRESS C71cf Clean the rubber roller while spinning it. Firmly clean the rubber roller as adhesive easily sticks to the both ends of the roller. NOTICE NOTICE After cleaning is complete, allow isopropyl alcohol to dry before attaching the rubber roller.
  • Page 76 Daily Cleaning Clean the squeezing bars. Clean the side plates. To clean the side plate on the back side, reach out your hand under the loop detection sensor. 4-13...
  • Page 77 PRESS C71cf Attach the media guides. Attach the media guide on the back side so that it aligns with a red line. Attach the media guide on the front side so that it aligns with the width of paper.
  • Page 78 Daily Cleaning Use the side plates moving handle to make an adjustment so that the side plates are positioned 2 mm (±1 mm) / 0.08" (±0.04") away from the edges of the media. 2 mm NOTICE NOTICE For instructions how to adjust the side plates, refer topage 4-16. Close the front door of Roll Winder RW-201.
  • Page 79: Adjusting The Positions Of The Media And Parts

    PRESS C71cf Adjusting the Positions of the Media and Parts Adjust the positions of the media and parts before operating the machine. NOTICE NOTICE When the cleaning is complete, be sure to adjust the positions of the media and parts. Otherwise, the media may meander or move sideways while being fed.
  • Page 80 Daily Cleaning Open the top cover of the leading section and check the following. The media guide (back side) of the tension roller 1 is positioned 35 mm (±0.25 mm) / 1.38" (±0.01") away from the metal plates of the unit. The media guide (front side) of the tension roller 1 is positioned 0.5 mm (±0.25 mm) / 0.02"...
  • Page 81 PRESS C71cf Open the top cover of Roll Winder RW-201 and make sure that the side plates are positioned 2 mm (±1 mm) / 0.08" (±0.04") away from the edges of the media. 2 mm Make sure that the media guide (back side) is positioned 105 mm (±0.25 mm) / 4.13"...
  • Page 82 Daily Cleaning Open the media cover of Roll Winder RW-201 and make sure that the media is positioned 105 mm (±0.25 mm) / 4.13" (±0.01") away from the metal plate. 105 mm Close the media cover of Roll Winder RW-201. 4-19...
  • Page 83: Weekly Cleaning

    PRESS C71cf Weekly Cleaning This section describes how to clean the parts that need cleaning weekly or every 6000 m / 19684.8' of printing. Before cleaning, prepare the following items. IPA (Isopropyl alcohol) Clean soft cloth Ruler Scissors Cutter knife Masking tape (width more than 30 mm / 1.18")
  • Page 84 Weekly Cleaning Slowly pull out the media by hand from the leading section side. NOTICE NOTICE Pull straight out the media. Pulling out the media diagonally can cause leave it in the main body, resulting in a feeding error. Turn ON the sub power switch of the main body. Open the front door of the main body.
  • Page 85 PRESS C71cf Insert paper under the leaf spring (front) and the leaf spring (back). Adhesive may be stuck on the bottom of the leaf spring. Inserting paper prevents adhesive from sticking to the conveyance section. Remove the leaf spring (front) and the leaf spring (back).
  • Page 86 Weekly Cleaning NOTICE NOTICE Adhesive sticking to the conveyance section can cause a feeding error. Be sure to insert paper first. The leaf spring (front) has a round protrusion, while the leaf spring (back) does not. Make sure to use the correct springs when attaching them.
  • Page 87 PRESS C71cf Clean the pre-transfer roller 1, pre-transfer roller 2, cover [M2], and cover [M3]. Firmly clean the pre-transfer roller 1, pre-transfer roller 2, cover [M2], and cover [M3] as adhesive easily sticks to the both ends of the parts.
  • Page 88 Weekly Cleaning Insert the ADU and return the lever [M1] to the original position. NOTICE NOTICE Gently insert the ADU to avoid strong shock. Note that if the machine is subjected to a strong shock, the installation location may become misaligned and cause media meandering. Close the front door of the main body.
  • Page 89 PRESS C71cf Set a media to the leading section. Set the media so that it is pulled under the leading section. NOTICE NOTICE Be careful not to let the pulled media be touched on the floor. Go to page 4-27.
  • Page 90: Setting A Media To The Main Body

    Weekly Cleaning Setting a media to the main body NOTICE NOTICE Turn on the main power switch and the sub power switch of the main body and turn on Roll Winder RW-101/Roll Winder RW-201 beforehand. To load the media on the machine, set the tension as shown below. For the setting procedure, refer to page 3-15. Position of tension roller 2: Top Aligning roller condition: Rotate Position of tension roller 4: Bottom...
  • Page 91 PRESS C71cf Set the lead edge of the media to the main body. Make sure that the media is centered against the scale marks indicated on the main body. NOTICE NOTICE Do not set the lead edge of the media to the main body before turning ON the machine. If the lead edge of the...
  • Page 92 Weekly Cleaning Press [Start Convey]. The media goes through the main body and stops automatically. NOTICE NOTICE When the status indicator under Roll Winder RW-101 on the [MACHINE] screen on the touch panel of the main body lights in red, it indicates that an error occurred. Check the error and solve the problem. For details, refer to the HTML User's Guide.
  • Page 93: Cleaning The Exterior Of The Main Body

    PRESS C71cf Cleaning the Exterior of the Main Body Wipe the exterior of the machine clean with a soft cloth dampened slightly with a household detergent. NOTICE NOTICE Be sure to turn off the main power switch of the main body before cleaning. Never use paint solvents, such as benzine or thinners, to clean the exterior of the machine.
  • Page 94: Cleaning The Control Panel

    Cleaning the Control Panel Cleaning the Control Panel Wipe the surface of the control panel clean using a soft dry cloth. NOTICE NOTICE When cleaning, be careful not to press the control panel buttons and the touch panel too hard. Never use neutral detergent, glass cleaner, or paint solvents such as benzine or thinners to clean the control panel.
  • Page 95: Troubleshooting

    PRESS C71cf Troubleshooting Replenishing toner supply When toner supply from the toner bottle becomes less than 1%, the following message will appear in the message area of the screen. [No toner / Please add toner (K)] The toner color indicator to be supplied lights in red in the [Consumable/Scrap] indicators area of the [MACHINE] screen.
  • Page 96 Replenishing toner supply WARNING WARNING WARNING Do not throw toner or a container that contains toner (e.g., toner cartridge and developing unit) into an open flame. The hot toner may scatter and cause burns or other damage. CAUTION CAUTION Do not leave toner-related parts (e.g., toner cartridge and developing unit) within easy reach of children.
  • Page 97: Replacing The Waste Toner Box

    PRESS C71cf Replacing the waste toner box When the waste toner box becomes almost full, the following message will appear in the message area of the screen. [Waste toner box is full / Please replace the box] The waste toner box indicator in the [Consumable/Scrap] indicators area of the [MACHINE] screen lights up in red.
  • Page 98 Replacing the waste toner box Perform the process while using [,] or [+] to follow the steps. Reference For details on help messages, refer to the HTML User's Guide.
  • Page 99: Stop By Paper Mismatch During Printing

    PRESS C71cf Stop by Paper Mismatch during Printing If the paper type which is set on the printing job sent is not same as the paper type which is set on [Paper Setting] of the main body, the printing job is paused.
  • Page 100 Stop by Paper Mismatch during Printing Press [Change Setting]. Press [OK]. Replace the media which is set on the printing job. For details about how to replace the media, refer to page 3-2. Press [Close].
  • Page 101 PRESS C71cf Press Start on the control panel. Stop Start...
  • Page 102: Forcibly Print On The Set Media

    Stop by Paper Mismatch during Printing )Forcibly Print on the Set Media Press [Confirm Details]. A dialog will be displayed. Press [Forced Output]. The [MACHINE] Screen is restored with the message [Press [Start] to restart]. Press Start on the control panel. Stop Start...
  • Page 103: Clear Paper Jams

    PRESS C71cf Clear Paper Jams How to View the Animation Guidance When a paper misfeed occurs while printing or conveying paper, the machine displays details of the paper jam, the JAM code, and the area(s) where the misfeed occurred on the screen.
  • Page 104: Jam Code List

    Clear Paper Jams JAM Code List If a JAM code is displayed, clear the jam following the instructions described below. JAM Code Jam location num- Where to check Function Instructions J-1711 Feeding and con- Paper does not Remove paper in- veying section reach to the pre- side the main body,...
  • Page 105 PRESS C71cf JAM Code Jam location num- Where to check Function Instructions J-3152 Fixing/delivering Fusing loop sensor Remove paper in- section error. side the main body, and then open and J-3210 Paper does not close the front door reach to the pre- of the main body.
  • Page 106: Removing Paper Jam Inside The Main Body

    Clear Paper Jams Removing Paper Jam inside the Main Body Cut the paper on the workbench on Roll Winder RW-201. Fix the paper on the workbench using the supplied magnet bars before cutting. When cutting paper, be careful not to injure your hands or fingers. Open the top cover of the leading section, slightly loosen the media and cut the media with scissors.
  • Page 107 PRESS C71cf Open the front door of the main body. Move the lever [M1] to the left, then pull out the ADU. Open the cover [M2] and cover [M3] and check for adhesive sticking or paper remaining inside the machine.
  • Page 108 Clear Paper Jams Confirm that the leaf spring (back) and leaf spring (front) do not come off. If they come off, refer to page 4-20 and reattach them. DO NOT put your hand into the fixing unit of the conveyance fixing unit. Otherwise, you may get burned.
  • Page 109 PRESS C71cf Cut the tips of the media in the leading section into triangle strips. Set a media to the leading section. Pull out paper underneath the leading section. NOTICE NOTICE Be careful not to let the pulled media be touched on the floor.
  • Page 110: A Media Feeding Error Occurs

    A media feeding error occurs A media feeding error occurs This section describes typical media errors and remedies for them. Take an action as shown below according to each problem. For details on other errors, refer to the HTML User's Guide. Problem Remedy If a Meandering Paper Has Oc-...
  • Page 111: If A Meandering Paper Has Occurred

    PRESS C71cf If a Meandering Paper Has Occurred A meandering paper may result in the edge of paper being damaged or images being out of alignment. If a meandering paper occurs, check the following: The tension applied on the media is not correct.
  • Page 112: Resolve A Meandering Paper Issue By Adjusting The Aligning Roller

    A media feeding error occurs )Resolve a meandering paper issue by adjusting the aligning roller Adjust the aligning roller and resolve a meandering paper issue. During conveyance or print, loosen the two screws on the lateral side of the leading section.
  • Page 113 PRESS C71cf When you move the knob to the right, the media is fed into the printer while curving backward. Tighten the screws. Check the conveyance and if the meandering paper issue is not resolved, repeat step 1-3. When the edge of the media slightly touches the media guide (conveyance guide of tension roller 1) in the front or back side for 20 or more seconds, the meandering paper issue is resolved.
  • Page 114: Changing The Media Tension

    A media feeding error occurs )Changing the media tension If media meandering is not solved, raise the tension by one level from the current setting according to the table below. For details about changing the media tension, refer to page 3-15. Tips Before changing the media tension, perform the following: For details, refer to page 5-17.
  • Page 115: Paper Leans To One Side

    PRESS C71cf Paper Leans to One Side If paper leans to one side, the edge of paper may be damaged or images may be out of alignment. If paper leans to one side, check the following: The tension applied on the media is not correct.
  • Page 116: Adjust The Position Of The Media Guides

    A media feeding error occurs )Adjust the Position of the media guides If the error persists, perform the following procedure: The media guide (back side) of the tension roller 1, which is set to the reference position (35 mm / 1.38" away from the metal plate), to a position that will not cause any damage or break the media edge.
  • Page 117 PRESS C71cf The media guide (front side) of the tension roller 1 should be positioned at 0.5 mm (±0.25 mm) / 0.02" (±0.01") away from the metal plates of the unit. When the edge of the media slightly touches the media guide (conveyance guide of tension roller 1) in the front or back side for 20 or more seconds, the meandering paper issue is resolved.
  • Page 118: Adjust The Aligning Roller To Resolve The Problem

    A media feeding error occurs )Adjust the aligning roller to Resolve the Problem Adjust the position of the aligning roller and resolve the paper leaning issue. During conveyance or print, loosen the two screws on the lateral side of the leading section.
  • Page 119 PRESS C71cf When you move the knob to the right, the media is fed into the printer while curving backward. Check the conveyance and if the paper leaning issue is resolved, tighten the screws. 5-25...
  • Page 120: The Jam Code J-1714 Is Displayed

    A media feeding error occurs The JAM code J-1714 is displayed The jam code J-1714 is displayed when the machine detects that the delivering rollers stop while conveying paper at a low speed before printing. Follow the procedures below to solve the problem: STEP 1: Checking the Media Tension ...
  • Page 121: Changing The Media Tension

    PRESS C71cf )Changing the media tension If jam code J-1714 is repeatedly displayed, lower the tension by one level from the current setting according to the table below. For details about changing the media tension, refer to page 3-15.
  • Page 122: The Jam Code J-3105 Is Displayed

    A media feeding error occurs The JAM code J-3105 is displayed The jam code J-3105 is displayed when the machine detects that the delivering rollers stop while printing or conveying paper. Follow the procedures below to solve the problem: STEP 1: Checking the Media Tension ...
  • Page 123: Changing The Media Tension

    PRESS C71cf )Changing the media tension If jam code J-3105 is repeatedly displayed, lower the tension by one level from the current setting according to the table below. For details about changing the media tension, refer to page 3-15.
  • Page 124: How To Reset Emergency Stop

    How to Reset Emergency Stop How to Reset Emergency Stop The machine stops in an urgent manner in the following cases. Go to the corresponding operation. Cause How the machine stops Operation to reset EMERGENCY STOP on the control panel of Roll The machine stops with To "If JAM code J-5102 is Winder RW-101/Roll Winder RW-201 is pressed.
  • Page 125: Recover From Abrupt Stop Of Power Supply

    PRESS C71cf )Recover from Abrupt Stop of Power Supply NOTICE NOTICE Do not pull out paper from the main body before turning on the main body. Turn on the power of the main body. For details on how to turn the power on, refer to page 1-1.
  • Page 126: If You Have Forgotten The Administrator Password

    If you have forgotten the administrator password If you have forgotten the administrator password The administrator password is set to "00000000" by factory default. If the administrator password is changed, contact your service representative. 5-32...
  • Page 127: Appendix

    PRESS C71cf Appendix How to Use the HTML User's Guide Well For details on how to obtain the HTML User's Guide, contact your service representative. Select the required item from the top page (Home), then confirm the details. If you select [User's Guides] on the top page (Home), you can view the detailed method to use the HTML User's Guide.
  • Page 128: Name Of Each Component

    Name of each Component Name of each Component Main Body )External Machine Items Name Description Sub power switch Turns machine power on/off when pressed. Service port (USB 2.0 Type A e 3) Used to connect devices such as an external storage medium (USB flash drive, USB-HDD), keyboard and mouse.
  • Page 129 PRESS C71cf Name Description Power cord Supplies the main body with electric power. Service port (USB 2.0 Type B e 1) Used to operate as a USB-connected printer. Network port (10Base-T, 100Base-T, Connected with an Ethernet cable to operate the machine, or to 1000Base-T) use the machine as a network printer.
  • Page 130: Internal Machine Items

    Name of each Component )Internal Machine Items 11 10 Name Description Main power switch Used only by service representative to turn the machine power on/off. Be sure not to turn it off in usual operation . Toner access door Opens rightward to allow toner supply. Toner bottle cover (Y, M, C, K) Unlocked and opened to set the toner bottle.
  • Page 131 PRESS C71cf Name Description Lever [M1] Opens leftward to withdraw the conveyance fixing unit for re- moval of paper jam. Fixing unit Fuses toner onto paper. Leaf spring (back) Stabilizes the media conveyance. Also it prevents glue from sticking to the conveyance section.
  • Page 132: Leading Section

    Name of each Component )Leading section Name Description Top cover Protects the leading section. Open in case of the maintenance. Protective cover Protects the restriction roller. Tension roller 2 Changes the position to adjust the media tension. Tension roller 1 Conveys the media.
  • Page 133: Delivering Section

    PRESS C71cf )Delivering section Name Description Top cover of the delivering section Protects the delivering section. Remove in case of the mainte- nance. Feeding knob Turn to the right to feed media manually. Upper delivering roller Delivers the printed media from the main body.
  • Page 134: External Machine Items

    Name of each Component Roll Winder RW-101 )External Machine Items Name Description Control panel Press to operate. Top cover Protects the rollers in Roll Winder RW-101. If the top cover opens, the machine stops immediately. Workbench Tape the both edges of the old and new media on it when re- placing the media.
  • Page 135: Internal Machine Items

    PRESS C71cf )Internal Machine Items 11 12 Name Description Loop detection sensor Detects an error of the amount of the media loop. Fixing handle Fixes the media guide to the feeding shaft. Feeding shaft Set a media. Controls the configured media tension.
  • Page 136: External Machine Items

    Name of each Component Roll Winder RW-201 )External Machine Items Name Description Status indicator light Notifies the status of Roll Winder RW-101 and Roll Winder RW-201. Lights in green when printing and conveying the media and lights in red when an error occurs. Does not light when the machine stops.
  • Page 137: Internal Machine Items

    PRESS C71cf )Internal Machine Items Name Description Media-break sensor Detects the media break. If the sensor detects the media break, the alarm beeps and the machine stops. Guide roller Conveys the media. Winding loop fan Stabilizes the form of the loop.
  • Page 138: Status Indicator Light Mk-744

    Name of each Component Name Description Fixes the media core to the winding shaft. Media guide Avoids the media from meandering. Squeezing bar Adjusts the media tension when winding. Rubber roller Holds and conveys the media. Pull roller Conveys the media. Loop detection sensor Detects an error of the amount of the media loop.
  • Page 139: Typical Specifications

    PRESS C71cf Typical Specifications NOTICE NOTICE The product specifications of the main body and accessories may be subject to change for improvement purposes without notice. Main Body Specifications Operating environment con- Temperature 10 to 30°C ditions Humidity 10 to 80%RH (No dew condensation)
  • Page 140 Typical Specifications MEMO 6-14...
  • Page 141 PRESS C71cf MEMO 6-15...
  • Page 142 Typical Specifications MEMO 6-16...
  • Page 143 http://www.konicaminolta.com A7X5-QG-E-11 2016.7 © 2015...

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