COBHAM EXPLORER 8100 User & Installation Manual

COBHAM EXPLORER 8100 User & Installation Manual

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  • Page 1 EXPLORER 8100 User & installation manual...
  • Page 3 EXPLORER 8100 User & installation manual Document number: 98-145510-A Release date: 13 July 2015...
  • Page 4 In the event of any discrepancies, the English version shall be the governing text. Thrane & Thrane A/S is trading as Cobham SATCOM. Copyright © 2015 Thrane & Thrane A/S. All rights reserved.
  • Page 5: Safety Summary

    Cobham SATCOM may perform service - failure to comply with this rule will void the warranty. Power supply The voltage range for the EXPLORER 8100 is 100 – 240 VAC (nominal), 4 A, 50/60 Hz. WARNING! Before disassembling or performing any maintenance or upgrades, unplug the unit from power source.
  • Page 6 Microwave radiation hazards During transmission the antenna radiates Microwave Power.This radiation may be hazardous to humans close to the antenna. During transmission, make sure that nobody gets closer than the recommended minimum safety distance. WARNING! This device emits radio frequency energy. Do not place your head or other body parts between transmitting feed horn and reflector when the system is operational.
  • Page 7 Figure 1: Radiation area Mechanical “stay-clear” area WARNING! Stay clear of the antenna when it is powered! The antenna dish can move quickly across a large area, and can cause injury to persons close to the antenna. Respect the “Stay-clear area” shown below. Measures are in millimeter [inches in brackets].
  • Page 8 Antenna clearance space [9.7] Ø2390 [94.1] Antenna clearance space [32.7] Ø2390 [94.1] Figure 2: Stay-clear area for the antenna Failure to comply with the rules above will void the warranty! 98-145510-A...
  • Page 9: Table Of Contents

    What’s in the box ......................... 3-1 To install the EXPLORER 8100 ................... 3-2 Chapter 4 Interfaces Interfaces of the EXPLORER 8100 ACU .............. 4-1 Interfaces of the EXPLORER 8100 antenna ............. 4-9 Interfaces of the VSAT modem ................4-10 Chapter 5 Initial setup and basic functions To drive with the antenna installed ..............
  • Page 10 Table of contents Appendix A Technical specifications General specifications ......................A-1 Antenna specifications ....................A-1 Antenna dimensions ......................A-4 ACU specifications ......................A-7 ACU dimensions ........................A-8 Appendix B VSAT modem cables Modem Cable COMTECH Serial & RSSI TT7016A ........B-2 iDirect & SkyEdge II VSAT modem serial cable ........... B-3 Appendix C VSAT modem settings OpenAMIP setup for iDirect iNFINITI &...
  • Page 11: Chapter 1 About This Manual

    1.1.1 Intended readers This is an installation and user manual for the EXPLORER 8100 system, intended for installers and users of the system. It is important that you observe all safety requirements listed in the beginning of this manual, and install and use the system according to the guidelines in this manual.
  • Page 12: Precautions

    Some materials can be dangerous. CAUTION! Do not use materials that are not equivalent to materials specified by Cobham SATCOM. Materials that are not equivalent can cause damage to the equipment. 98-145510-A Chapter 1: About this manual...
  • Page 13: Chapter 2 Introduction

    • System components EXPLORER 8100 system 2.1.1 Overview The EXPLORER 8100 is a 1.0 m drive-away antenna system for vehicle roof mounting. It comes in two versions: one designed for operation in the Ku-band and one for operation in the Ka-band. Reflector...
  • Page 14 EXPLORER 8100 system VSAT modem: Apart from the two units that make up the EXPLORER 8100, you need a VSAT modem to provide the IP services on the RF link. The following VSAT modems are supported for Ku-Band: • iDirect OpenAMIP (iNFINITY/Evolution) •...
  • Page 15: Description Of The System Components

    Description of the system components Description of the system components 2.2.1 Antenna pedestal/positioner Antenna pointing is achieved with a 2-axis semi-stabilized pedestal. The Azimuth drive comprises a dual gear and belt drives, the Elevation drive a dual gear. Both drives have a manual stow function.
  • Page 16 Description of the system components Deployment of the antenna unfolds the Reflector- and Feed support structure. The Feed position is controlled by 2 gas-springs, which are compressed when the antenna is in stowed position. Internal cable-wraps are included in both drives, whereas the Feed and GNSS connecting cables are exposed on the Feed Support Structure.
  • Page 17 Description of the system components 2.2.2 Reflector and RF assembly RF assembly (Ku-Band in this example) Figure 2-4: RF assembly Ku-Band RF assembly The Ku version features a distributed RF system with a Block Up Converter (BUC) placed in the middle of the Feed support structure, connected to the Feed (Ortho Mode Transducer (OMT)/Low Noise Blockdown converter (LNB)) via a Flexible Wave Guide (FWG).
  • Page 18 LAN interface (DHCP client/server, static IP address etc.) and a built-in web interface for configuration of the system. Figure 2-7: front panel For details of the interfaces of the ACU, see Interfaces of the EXPLORER 8100 ACU on page 4-1. Figure 2-8: connector panel...
  • Page 19 The display has a two line menu system. The display also supports two status lines (Upper and Lower) for compact satellite and antenna information. For a description of the LED light indicators see LEDs on the keypad of the EXPLORER 8100 on page 7-8. 98-145510-A...
  • Page 20 Description of the system components 2.2.5 Web interface The EXPLORER 8100 has a built-in web interface, which has two levels: • Mobile web interface, used for basic operations and status. Accessed from a smartphone or tablet. • Computer web interface, used for configuration, line-up, troubleshooting, extended status information etc.
  • Page 21 Description of the system components Web interface for setup and troubleshooting To fully configure the EXPLORER 8100, use a computer with a standard Internet browser to access the built-in web interface. The web interface is mainly used for calibration of the system, first-time setup of satellite and modem profiles, setup of the LAN ports, WLAN use and administrating admin and guest access rights.
  • Page 22: Part Numbers

    • LAN 4 is configured as a DHCP client. The EXPLORER 8100 has a WLAN module. Access to one of the LAN ports using WLAN must be set up in the web interface, see To configure the LAN network on page 6-8.
  • Page 23: Chapter 3 Installation

    Unpack the antenna, ACU and VSAT modem and check that the following items are present: • EXPLORER 8100 Ku Band antenna (part number 408147A-50210), or EXPLORER 8100 Ka Band antenna (part number 408147B-50550) • EXPLORER Antenna Control Unit (ACU) (part number 407140A-00500) •...
  • Page 24: To Install The Explorer 8100

    To install the EXPLORER 8100 After unpacking the system, inspect it thoroughly for hidden damage and loose components or fittings. If the contents are incomplete, if there is mechanical damage or defect, or if the system does not work properly, notify your dealer.
  • Page 25: Installation Of The Acu

    1. If you are going to use WLAN, connect the WLAN antenna to the connector marked WLAN in the ACU connector panel. The WLAN antenna is part of the accessories supplied with the EXPLORER 8100 system. 98-145510-A Chapter 3: Installation...
  • Page 26 3.2.5 To connect the ACU, VSAT modem and antenna pedestal The connections to be made depend on the EXPLORER 8100 system (Ku or Ka) and the VSAT modem used. The drawings below show an overview of connections in an EXPLORER 8100 Ku system and an EXPLORER 8100 Ka system.
  • Page 27 To install the EXPLORER 8100 Ku-Band, connections Figure 3-5: Ku-Band: Connection between antenna, ACU and VSAT modem Connect the cables as described below: The cables 6, 7, 8 and 13 are delivered as a cable bundle. Note 1. If you are using LAN to connect the VSAT modem to the system, connect any LAN port on the VSAT modem to the LAN 5 control port on the ACU.
  • Page 28 To install the EXPLORER 8100 Ka-Band, connections Figure 3-6: Ka-Band: Connection between antenna, ACU and VSAT modem Connect the cables as described below: The cables 2, 3, 4 and 5 are delivered as a cable bundle. Note 1. Connect the LAN port on the VSAT modem to a router connected to the LAN 5 control port on the ACU.
  • Page 29: Chapter 4 Interfaces

    4.1.1 WLAN interface The EXPLORER 8100 ACU has a WLAN interface for wireless access to the system. To be able to use the WLAN interface, you must first set it up in the web interface, from a computer connected to the front LAN connector or LAN 1 in the connector panel of the ACU.
  • Page 30 Interfaces of the EXPLORER 8100 ACU 4.1.3 ACU Connector panel — overview Figure 4-3: ACU rack version, connector panel overview The connector LAN on the front panel is internally connected to the LAN X connector in the connector panel. Typically you connect LAN X to the service port at LAN 1 with a straight Ethernet cable.
  • Page 31 Interfaces of the EXPLORER 8100 ACU 4.1.5 Connectors for antenna connection A cable bundle with all necessary cables between antenna and ACU is delivered with the system. There are 5 connectors on the ACU for connection to the antenna: • BUC TX: N-connector for signal and power to the BUC (max. 432 W) •...
  • Page 32 Interfaces of the EXPLORER 8100 ACU Outline Pin function (on the ACU) number Inner conductor: 10 MHz clock, VSAT Rx/Tx Outer conductor: GND (Shield) Table 4-3: F connector, Rx and Tx, outline and pin assignment For step-by-step guidelines how to set up the VSAT modem see VSAT modem settings on page C-1.
  • Page 33 Interfaces of the EXPLORER 8100 ACU RS-422 Outline (on the ACU) Pin function Ground Line A RXD (+) Line B TXD (-) Ground Ground Not connected Line A RXD (-) Line B TXD (+) Not connected Table 4-5: RS-422 connector, male, outline and pin assignment...
  • Page 34 The maximum cable length per connection is 100 m. Depending on the VSAT modem connected, a LAN connector may be used for modem control. The EXPLORER 8100 system is not designed to be connected directly to the Important Internet. It must be located behind a dedicated network security device such as a fire wall.
  • Page 35 Spare input/output White output or open drain Table 4-7: User I/O connector, Pin assignment, functions and wire color a. The wire colors apply to the corresponding I/O cable available from Cobham SATCOM. For specifications, see the next section. 98-145510-A Chapter 4: Interfaces...
  • Page 36: Electrical Specifications

    Interfaces of the EXPLORER 8100 ACU Electrical specifications Acronym Parameter Specification RXL H voltage 12 or 24 V software selectable RXL L voltage RXL H source current 20 mA for a LED or a sensitive relay RXL L sink current...
  • Page 37: Interfaces Of The Explorer 8100 Antenna

    Positioning system. 4.2.3 Earth magnetic field interface (electronic compass) The EXPLORER 8100 has an electronic compass to support the pointing process. You must calibrate the compass when you install the antenna. see Compass calibration on page 6-3. 4.2.4 Connectors on the antenna...
  • Page 38: Interfaces Of The Vsat Modem

    Interfaces of the VSAT modem 4.2.5 Emergency stop button The antenna has a emergency stop button for service purposes or emergency stop. In normal operation the switch is on. When you switch it off (push the button) it stops and brakes the DC Motors and turns the BUC off.
  • Page 39: Chapter 5 Initial Setup And Basic Functions

    5.2.1 Location for transmission Line of sight Make sure the vehicle with the EXPLORER 8100 is parked where there is free view to as much of the sky as possible. Space for antenna movement Make sure the vehicle is parked in a place where the antenna can move freely in all directions, according to the Stay clear area shown in Figure 2 on page page vi.
  • Page 40: Initial Setup

    5.2.2 Wind speed considerations The EXPLORER 8100 antenna is designed to operate under wind speeds of 48 km/h (30 mph) gusting up to 72 km/h (45 mph) while anchored and deployed and survive winds of 100 km/h (62 mph) gusting up to 120 km/h (75 mph) while anchored and deployed. Note that the antenna may point away from the satellite in winds blowing faster than the operational wind speed limit.
  • Page 41: Start Up And Basic Functions

    Start up and basic functions Start up and basic functions First time after installation or service, you must calibrate the EXPLORER 8100 Important and configure satellite and modem profiles as described in the previous section. After power on you must deploy the antenna. During commissioning you might need to manually jog the antenna.
  • Page 42 Start up and basic functions 2. In the browser of your smartphone or tablet, type in the IP address for the web interface. By default the IP address is http://192.168.0.1. 3. Tap Deploy. 4. Check the status in the web interface. You may have to confirm before the acquisition procedure can start, if too much time has passed after the deployment of the antenna.
  • Page 43 Start up and basic functions To stop the antenna using the display and keypad To learn how to use the keypad see Keypad and display menus on page 6-17. 1. Press OK to scroll to the COMMAND page and press OK again to access the page. 2.
  • Page 44 Start up and basic functions To stow the antenna using the keypad and display Shortcut: Press and hold  for 2 seconds. To learn how to use the keypad see Keypad and display menus on page 6-17. To stow the antenna using the display menu system, do as follows: 1.
  • Page 45: Chapter 6 Setup And Operation

    To access the mobile web interface of the ACU 1. Power up the EXPLORER 8100 system, i.e. switch on the ACU. Wait until the LEDs on the front plate of the ACU show that the system is ready to be accessed.
  • Page 46 The web interface The mobile web interface opens. The deploy, stow and stop functions are described in Start up and basic functions on page 5-3. Figure 6-1: Mobile web interface, main screen To access the menu, tap the ikon in the top right corner Status shows information such as system status, host name, position, heading, selected satellite profile,...
  • Page 47 To access the web interface of the ACU do as follows: 1. Power up the EXPLORER 8100 system, i.e. switch on the ACU. Wait until the LEDs on the front plate of the ACU show that the system is ready to be accessed.
  • Page 48 The web interface If you cannot establish a connection there might be problems with the Proxy server settings of your PC (“Use proxy server” must be disabled in your PC). If you want to use another LAN port you must configure it according to your network requirements.
  • Page 49 The BUC Local Oscillator frequency Tracking RF frequency Current RF tracking frequency ACU part name, Antenna Part names, serial numbers for ACU and antenna, software part name, ACU serial version of the EXPLORER 8100. number, Antenna serial number, Software version POINTING Description Current Azimuth Current value for azimuth.
  • Page 50 Description BUC TX On or Off. Shows if the EXPLORER 8100 has enabled the BUC or not. It is the same TX ON/TX OFF as shown in the display of the ACU, see Keypad and display menus on page 6-21.
  • Page 51 Select the VSAT modem baud rate and whether you want to use the 10 MHz reference from the ACU or the VSAT modem. The EXPLORER 8100 can work either using the Rx or Tx 10 MHz reference Important signals provided by the modem or using its own built-in 10 MHz reference.
  • Page 52 The web interface Figure 6-7: Web interface: SETTINGS - list of satellite profiles (example) Each satellite profile has one assigned VSAT modem profile. The parameters vary depending on the selected modem profile. For a generic modem you enter all parameters in the satellite profile. Figure 6-8: Satellite profile for generic modem 3.
  • Page 53: To Configure The Lan Network

    On this page you can set up the LAN network and enter a host name. The host name helps identifying the EXPLORER 8100 system. The EXPLORER 8100 system is not designed to be connected directly to the Important Internet. It must be located behind a dedicated network security device such as a fire wall.
  • Page 54 IP address http://192.168.0.1; the current value can be shown in the EXPLORER 8100 display (NETWORK > PORT 1 IP). If you want a different setup for LAN port 1, you can change the IP settings.
  • Page 55 Disabled: WLAN access point is hidden. 6. Type in the SSID of your choice or accept the default SSID, which is Cobham. The SSID is the name of the wireless local area network. It is a text with maximum 32 characters.
  • Page 56 Description Heading Automatic - magnetic heading is used (default). (Compass Manual - enter a value for the direction of the EXPLORER 8100 as an direction) alternative to the magnetic heading (0 to 360 degrees, precision ±20°). Position GNSS - GNSS module is used for current position (default).
  • Page 57: Compass Calibration

    The web interface 6.1.9 Compass calibration The first time you start up the system, you must make a compass calibration. You can set up whether or not you need administrator password to access Note Compass calibration. See User permissions (guest login) on page 6-18. With the system installed in the vehicle, park the vehicle and make a compass calibration in 4 directions with 90 degrees between them.
  • Page 58 The web interface Figure 6-12: Web interface: SERVICE, Calibration, Compass calibration 9. When the Status field shows Ready, click Start. The first calibration step begins. When the first step is completed, the Result field shows Done and the Start button changes to a Continue button. 10.When the first part is completed, move the vehicle so that it is parked on a 90 degrees angle relative to the previous position, see Figure 6-11.
  • Page 59 6.1.10 Ku-Band version only: Tx/Cable calibration If you have the Ku-Band version of the EXPLORER 8100, use the web interface to make a Tx cable calibration to ensure that Tx power is calibrated at all frequencies. 1. On the page SERVICE > Calibration click Start in the section Cable calibration.
  • Page 60 The web interface • If you selected Jog, the antenna will not be transmitting, and you can enter any position coordinates. Figure 6-14: To line up or jog the antenna using the web interface 5. Click the arrow buttons for Azimuth or Elevation to change the offset, or type in specific values.
  • Page 61 Administration settings require an Administration user name and password. To log on as administrator, do as follows: 1. Enter the IP address of the EXPLORER 8100. 2. If you are prompted, enter the Administration user name and password. If not, select ADMINISTRATION and then enter the administrator user name and password.
  • Page 62 6.1.13 User permissions (guest login) You can manage user access to certain functions of the EXPLORER 8100 system. You can allow or deny users that are not administrators (user name: guest, password: guest) access to certain functions and make these pages read-only. This is useful if you want to protect the system against unintended changes or tampering of the system.
  • Page 63 6.1.14 To import and export a system configuration If you need to reuse a configuration in another EXPLORER 8100, you can save the current configuration to a file, which can then be loaded into another EXPLORER 8100. You can also use this feature for backup purposes.
  • Page 64: Help Desk

    The web interface 6.1.15 Reset to factory default When resetting EXPLORER 8100 to factory default, the following settings are deleted or reset to factory default: • Navigation settings • All added satellite profiles • All added VSAT modem profiles • Changes in the network setup •...
  • Page 65: Keypad And Display Menus

    In the menu system you can also see how the system has been configured. To configure the system, use a connected PC and the web interface. Signal strength Figure 6-17: Display and keypad of the ACU (example) 1. Current status of the EXPLORER 8100 (examples): TRACKING ANTENNA SOFTWARE UPLOAD ANTENNA POST (Power-On Self Test)
  • Page 66: Navigating The Menus

    Keypad and display menus 6.2.2 Brightness of the display To adjust the brightness do the following: 1. Press and hold OK for a short moment until BRIGHTNESS XXX% is displayed (XXX is the current brightness value). 2. Hold OK + press  to brighten or  to darken display. 3.
  • Page 67 Keypad and display menus 6.2.4 The menu tree With the display menu you can do basic operations such as deploy, stow and stop the antenna or apply the service function. You can also select which satellite profile to use. In the menu tree you can also see how the system has been configured. To configure the system, use a connected PC and the web interface.
  • Page 68 Description menu MAIN View with current status of the EXPLORER 8100. The status screen is displayed again after a time out of 10 minutes. New events are shown in this display. If an event is displayed, press OK to jump directly to the menu EVENTS for viewing the currently active events.
  • Page 69 Keypad and display menus ANTENNA Description POINTING ANTENNA STATE: Current state of the antenna, e.g. TRACKING ELEVATION: Current elevation angle of the antenna AZIMUTH: Current azimuth of the antenna, with reference to North POLARIZATION RX POLARIZATION: HORIZONTAL, VERTICAL, LEFT or RIGHT TX POLARIZATION: HORIZONTAL, VERTICAL, LEFT or RIGHT LATITUDE: current latitude, read from GNSS module LONGITUDE: current longitude, read from GNSS module...
  • Page 70 Keypad and display menus NETWORK Description PORT 5 MASK Current netmask for LAN5 DEFAULT GATEWAY Current default gateway Table 6-9: NETWORK menu (Continued) SATELLITE Description POSITION Current satellite position RX POLARIZATION -, HORIZONTAL, VERTICAL, LEFT or RIGHT TX POLARIZATION -, HORIZONTAL, VERTICAL, LEFT or RIGHT RX FREQUENCY Current RX frequency LNB LO...
  • Page 71: Chapter 7 Service And Maintenance

    7.1.1 Preventative maintenance The EXPLORER 8100 is constructed to require a minimum amount of regular maintenance. WARNING! Potentially hot surface when the system is operated in hot environments without the possibility for ventilation. Contact may cause burn. Allow to cool before servicing.
  • Page 72 2. Under Contact, click the link, enter support contact information and click Apply. At Legal notice the licence text for the source code of the parts of the EXPLORER 8100 software that fall under free and open source software can be displayed.
  • Page 73: Self Test

    2. Wait until the antenna has rebooted and is operational again. The last active satellite profile will be used. Reset to factory defaults using the web interface You can reset the EXPLORER 8100 to factory defaults. See Reset to factory default. Warning! Reset to factory default will delete all settings, including Important satellite and VSAT modem profiles, network setup, user permissions and ACU display brightness settings.
  • Page 74: Software Update

    See To configure the LAN network on page 6- 8 for more information. 3. Open your Internet browser and enter the IP address of the EXPLORER 8100. The default IP address is http://192.168.0.1. 4. Type in the user name admin and the password 1234 to access the Dashboard.
  • Page 75 Software update The UPLOAD SOFTWARE TO TERMINAL page is displayed. Figure 7-3: Software update with the web interface 7. Click Browse... and locate the new software file. 8. Click Upload. Do not browse away from the upload page. This will terminate the Important upload process.
  • Page 76: To Verify The Software Update

    To verify the software update 1. The software version can be viewed in the DASHBOARD window of the web interface. 2. After completing the software update procedure, the EXPLORER 8100 will perform a POST (Power On Self Test). 3. When the POST has finished, the green Pass/Fail LED on the keypad must become steadily green.
  • Page 77: Status Signalling With Leds And Status Messages

    Status signalling with LEDs and status messages Built-In Test Equipment The EXPLORER 8100 has a Built-In Test Equipment (BITE) function in order to make fault diagnostics easy during service and installation. The BITE test is performed during: • Power On Self Test (POST), which is automatically performed each time the system is powered on.
  • Page 78 Status signalling with LEDs and status messages 7.3.1 LEDs on the keypad of the EXPLORER 8100 There are 3 LEDs: Power, Logon and Fail/Pass LED. Behavior Description Power Steady green Power supply OK Steady red Power supply failure No power...
  • Page 79: To Stow And Deploy The Antenna Manually

    To stow and deploy the antenna manually To stow and deploy the antenna manually 7.4.1 Manual stow If for some reason the system is inoperable, e.g. due to loss of power or similar, you can stow the antenna manually. Do as follows: 1.
  • Page 80 To stow and deploy the antenna manually Figure 7-6: Manual stow, azimuth adjustment 4. Use the Hand crank on the Azimuth adjustment bolt to adjust the Azimuth until the antenna is pointing in the exact same direction as the base of the antenna. 5.
  • Page 81 To stow and deploy the antenna manually Left side Figure 7-8: Manual stow, cover for elevation adjustment 7. In the left side, use the Hand crank to adjust the Elevation downwards. Figure 7-9: Manual stow, elevation adjustment 8. When the Feed arm is close to the base frame, check that the rubber bumpers on the base frame touch the feed arm correctly in both sides (straight and symmetric).
  • Page 82 To stow and deploy the antenna manually 10.Remount the covers for the adjustment locations (Elevation adjustment and the small cover for the Azimuth adjustment). 7.4.2 Manual deploy If you need to manually deploy the antenna from stowed position, you must first release the stow lock.
  • Page 83 To stow and deploy the antenna manually 4. Go back to the left side of the antenna, remove the cover for the Elevation adjustment and use the Hand crank to adjust the Elevation to the wanted position. Figure 7-13: Manual deploy, elevation adjustment 5.
  • Page 84: To Return Units For Repair

    Cobham SATCOM Self Service Center web-portal, which may help you solve the problem. Your dealer, installer or Cobham SATCOM partner will assist you whether the need is user training, technical support, arranging on-site repair or sending the product for repair. Your dealer, installer or Cobham SATCOM partner will also take care of any warranty issue.
  • Page 85: Appendix A Technical Specifications

    Appendix A Technical specifications This appendix has the following sections: • Antenna specifications • Antenna dimensions • ACU specifications • ACU dimensions General specifications Item Specification Certification CE (Safety, EMC & use of spectrum etc.), FCC and IC (radiation pattern etc.), Eutelsat (pointing, radiation pattern etc.) System power supply range 100-240 VAC, 50-60 Hz nom.
  • Page 86 Antenna specifications Ka-Band Receive Transmit Gain (dBi) @ TRIA in/output 44.5 - 45.0 48.3 - 48.5 Axial ratio (dB) Unknown Unknown Polarization LHCP or RHCP RHCP or LHCP TRIA output power (W) Ku-Band Receive Transmit Feed Rotating linear X-pol 2-port Frequency range (GHz) 10.70 - 12.75 13.75 -...
  • Page 87 Antenna specifications Mechanical characteristics Live tracking Yes - if enabled by user Roof mount (flush) Thule bar mount Trailer mount No - additional vibration damping required, contact factory Weights and measures Antenna weight Ku / Ka 67 / 64 kg (153 /141 lbs) incl. BUC, LNB etc. Antenna length 156 cm (61.5") Antenna, stowed height...
  • Page 88: Antenna Dimensions

    Antenna dimensions Antenna dimensions The dimensions shown here are in millimeters, with inches shown in brackets. A.3.1 Side view (stowed) Figure A-1: Antenna: Side view (stowed) A.3.2 Top view (stowed) Figure A-2: Antenna: Top view (stowed) 98-145510-A Appendix A: Technical specifications...
  • Page 89 Antenna dimensions A.3.3 Side view (deployed) Figure A-3: Antenna: Side view (deployed) 98-145510-A Appendix A: Technical specifications...
  • Page 90 Antenna dimensions A.3.4 Measures for antenna installation 334 [13.1] 343 [13.5] Ø8.5 8.6° Figure A-4: Measures for antenna installation 98-145510-A Appendix A: Technical specifications...
  • Page 91: Acu Specifications

    ACU specifications ACU specifications Item Specification Dimensions, rack mount 1 U, 19 inch 43.7 x 482.6 x 475.6 mm (1.72 x 19.0 x 18.7 inches) H x W x D Weight 4.6 kg (10 lbs) Ambient temperature Operational: -25°C to +55°C Survival: -40°C to +80°C Storage: -40°C to +85°C Humidity...
  • Page 92: Acu Dimensions

    ACU dimensions ACU dimensions The dimensions shown here are in millimeters, with inches shown in brackets. A.5.1 ACU front and top 465.1 [18.3] 482.6 [19.0] 427.1 [16.8] 332.6 [13.1] Figure A-5: ACU dimensions, front and top 98-145510-A Appendix A: Technical specifications...
  • Page 93 ACU dimensions A.5.2 ACU left and right side [0.6] [0.3] 2 pcs M4 inserts 2 pcs M4 inserts [0.6] [0.3] Figure A-6: ACU dimensions, left and right side 98-145510-A Appendix A: Technical specifications...
  • Page 94 Appendix B VSAT modem cables This appendix contains cable specifications for cables between the ACU and a VSAT modem. • Modem Cable COMTECH Serial & RSSI TT7016A • iDirect & SkyEdge II VSAT modem serial cable 98-145510-A...
  • Page 95: Appendix Bvsat Modem Cables

    Modem Cable COMTECH Serial & RSSI TT7016A Modem Cable COMTECH Serial & RSSI TT7016A Figure B-1: Modem Cable COMTECH Serial & RSSI TT7016A 98-145510-A Appendix B: VSAT modem cables...
  • Page 96: Idirect & Skyedge Ii Vsat Modem Serial Cable

    iDirect & SkyEdge II VSAT modem serial cable iDirect & SkyEdge II VSAT modem serial cable Figure B-2: Modem Cable iNFINITI iDirect VSAT modem 98-145510-A Appendix B: VSAT modem cables...
  • Page 97 The information in this appendix may not be up to date. The VSAT modems Important are 3rd party products in relation to Cobham SATCOM, and Cobham SATCOM has no influence on the functionality of these products. The following information is only a guideline based on the functionality of the modems at the time of writing.
  • Page 98: Appendix Cvsat Modem Settings

    Protocol and interfaces Introduction The following sections describe the protocol and interface between the EXPLORER 8100 ACU and an iDirect OpenAMIP VSAT modem. OpenAMIP operation is normally used by service providers offering global VSAT service because the protocol supports roaming between satellites (Automatic Beam Switching).
  • Page 99 OpenAMIP setup for iDirect iNFINITI & Evolution Figure C-2: Connecting iDirect Evolution X5 to the ACU (OpenAMIP) The pin allocation for the RS-232 Console cable is shown below. See also Appendix B on page B-1 for a cable drawing. Console RJ-45 to DB-9 Console RJ-45 pin Color code...
  • Page 100 OpenAMIP setup for iDirect iNFINITI & Evolution Protocol The EXPLORER 8100 ACU supports all OpenAMIP commands except the X command which is optional. All the supported OpenAMIP commands are shown in the following figure. Figure C-3: Supported OpenAMIP commands Messages sent from VSAT...
  • Page 101 OpenAMIP setup for iDirect iNFINITI & Evolution Messages sent from the ACU to the VSAT modem Explanation s 1 1 Functional, Tx OK w 1 55.794010 12.52272 985523005 GPS valid, Latitude, Longitude, Time Table C-3: Messages sent from the ACU to the VSAT modem (examples) The iDirect modems only sends the satellite information once Note when booting.
  • Page 102 OpenAMIP setup for iDirect iNFINITI & Evolution latlong_fail_interval = 10 init_tx_power_offset = 0.000000 [MAPSERVER_0] hostname = 172.20.130.3 port = 5003 [BEAMS] beam_21 = PPS_Perf_Eval maxbeam = 21 [ANTENNA] manufacturer = OpenAMIP model = OpenAMIP addr = 172.26.81.34 port = 2000 connect_timeout = 30 dedicated_interface = ixp1 [SATELLITE]...
  • Page 103 Tx handshake must not be enabled in the iDirect modem. Example: “tx_handshake_enabled = 0” The EXPLORER 8100 can work either using the Rx or Tx 10 MHz [ODU] reference signals provided by the modem or using its own built-in 10 MHz reference signal. It is recommended to use the Tx 10 MHz reference signal from the modem.
  • Page 104 Figure C-4: VSAT modem profile, OpenAMIP (example) Figure C-5: Satellite profile, OpenAMIP (example) Simple OpenAMIP protocol in iDS 8.0.2.7 is NOT supported by the EXPLORER 8100. Full OpenAMIP protocol from iDX 2.0 and up is supported by the EXPLORER 8100. 98-145510-A Appendix C: VSAT modem settings...
  • Page 105 Configuration example (OpenAMIP) on page C-8. It is recommended to connect the service PC to LAN port 1 of the ACU in order to have access to the web server of the EXPLORER 8100 and IP connection to the attached iDirect OpenAMIP modem.
  • Page 106 OpenAMIP setup for iDirect iNFINITI & Evolution * Use same transponder polarity with both calibrations. Figure C-6: iDirect OpenAMIP troubleshooting Note 1: Connect to modem with Telnet or serial and issue following commands: options show ANTENNA Check: IP address, port # and manufacturer = OpenAMIP. options show MOBILE Check: is_mobile = 1 Note 2: Connect to modem with telnet and issue command:...
  • Page 107 Check: gps_input = 2 tx power Try to increase the tx power step by step up to max. -5 dBm, which is around EXPLORER 8100 P1dB level. E.g. tx power -10 Examples of commands options set SATELLITE tx_frequency 1450 options set MOBILE gps_input 2...
  • Page 108: Serial Setup For Idirect Infiniti & Evolution

    Serial setup for iDirect iNFINITI & Evolution Serial setup for iDirect iNFINITI & Evolution C.2.1 Protocol and interfaces Introduction The following sections describe the protocol and interface between the ACU and an iDirect Serial modem. Serial operation is normally used by service providers offering regional VSAT service.
  • Page 109 Serial setup for iDirect iNFINITI & Evolution • Parity: None • Stop bit: 1 Passwords The EXPLORER 8100 ACU will log in to the modem using root and user passwords. The default passwords are: • Root: P@55w0rd! • User: iDirect Supported commands After login to the modem the ACU will issue commands to the modem every second.
  • Page 110 ACU with the command “latlong <lat> <long>”. Tx handshake must be disabled in the iDirect modem. The EXPLORER 8100 can work either using the Rx or Tx 10 MHz Rx 10 MHz reference signals provided by the modem or using its own built-in 10 MHz reference signal.
  • Page 111 Serial setup for iDirect iNFINITI & Evolution Figure C-10: Satellite profile, Serial (example) 98-145510-A Appendix C: VSAT modem settings C-15...
  • Page 112: Comtech 570L

    COMTECH 570L COMTECH 570L C.3.1 Protocol and interfaces The following sections describe how to connect the ACU to a COMTECH 570L VSAT modem. Protocol The ACU supports 4800 or 9600 baud on the serial port. You can set the baud rate of the COMTECH 570L at its front MMI.
  • Page 113 This command is used to show the signal strength in the web interface and EBN? on the display of the EXPLORER 8100 to determine if the COMTECH 570L modem is in Rx Lock. The signal strength goes from 0dB - 16dB, +16dB indicates a signal greater than 16dB, 99.9dB indicates no Rx Lock.
  • Page 114 COMTECH 570L C.3.2 Configuration example (COMTECH 570L) Examples of the modem profile and satellite configuration from the ACU web interface are shown in the figures below.   Figure C-12: VSAT modem profile, COMTECH 570L (example)   Figure C-13: Satellite profile, COMTECH 570L (example) 98-145510-A Appendix C: VSAT modem settings C-18...
  • Page 115: Stm Satlink 2900 Vsat Modem

    Interfaces and VSAT modem configuration The following sections describe how to connect an ACU to an STM SatLink 2900 VSAT modem. The STM SatLink 2900 and the EXPLORER 8100 are fully integrated and require almost no user setup. STM SatLink 2900 software version required: 14.2.0 or higher.
  • Page 116 STM SatLink 2900 VSAT modem Example: odu antctrl show Antenna Controller Configuration -------------------------------- Type : Thrane & Thrane EXPLORER 8100 Enabled : All IP address : 10.110.2.226 Polling frequency : 5 sec Antenna Stability Tries : 300 Antenna Controller Status...
  • Page 117 STM SatLink 2900 VSAT modem C.4.3 Configuration example (STM Satlink 2900) Examples of modem profile and satellite configuration from the ACU web interface are shown in the figures below. Figure C-15: VSAT modem profile, STM SatLink 2900 (example) Figure C-16: Satellite profile, STM SatLink 2900 (example) 98-145510-A Appendix C: VSAT modem settings C-21...
  • Page 118: Gilat Skyedge Ii Vsat Modem

    C.5.1 Interfaces and VSAT modem configuration The following sections describe how to connect an ACU to a Gilat SkyEdgeII VSAT modem. The Gilat SkyEdge II and the EXPLORER 8100 are fully integrated and require only little user setup. Connections Connect the ACU and Gilat SkyEdge II with the following cables: •...
  • Page 119 Table C-8: Configuration of Gilat SkyEdge II VSAT modem 6. Go to the top of the page and press the Submit button and OK to save the new settings. The VSAT modem is now configured to be used with the EXPLORER 8100. C.5.2 ACU configuration To set-up the ACU to work with a Gilat SkyEdge II VSAT modem, do as follows: 1.
  • Page 120 Gilat SkyEdge II VSAT modem C.5.3 Configuration example (Gilat SkyEdge II) Examples of modem profile and satellite configuration from the ACU web MMI are shown in the figures below. Figure C-19: VSAT modem profile, Gilat Sky Edge II (example) Figure C-20: Satellite profile, Gilat Sky Edge II (example) 98-145510-A Appendix C: VSAT modem settings C-24...
  • Page 121: Appendix D System Messages

    • CM (Continuous Monitoring) – automatically performed while the system is in operation. When the EXPLORER 8100 detects an event that requires your action, it issues an event message and the red Fail/Pass LED in the LED panel of the ACU is lit. As long as an event is active, it is shown in the ACU display and the web interface (in HELPDESK >...
  • Page 122: Lists Of Events

    Lists of events Lists of events These lists include event messages for other products as well as the Note EXPLORER 8100, so some of the listed event messages will never appear in the EXPLORER 8100. D.2.1 ACU events Error Severity...
  • Page 123 Lists of events Error Severity Description Explanation code (ID) 0806D-0 ERROR Antenna power The antenna supply voltage is outside the allowed limits. This could happen if the PSM fails to provide the requested supply voltage or if the voltage difference across the hotswap is unacceptable high. 0806E-0 ERROR VMU 10 MHz reference The VMU Rx or Tx reference signal is not present.
  • Page 124 Lists of events Error Severity Description Explanation code (ID) 08109-0 ERROR Antenna XIM data There is a mismatch with the antenna configuration data. Either the PCM or the VIM in the antenna are malfunctioning or one of them has been replaced. In the latter case, select which is the original device in the web interface and restart the system.
  • Page 125 Lists of events Error Severity Description Explanation code (ID) 0B060-0 WARNING NMEA 0183 parse error Parse errors detected on the NMEA 0183 interface. Check NMEA 0183 cable, signal levels etc. Table D-1: Event messages (Continued)of D.2.2 Antenna events Event ID Severity Description Explanation...
  • Page 126 Lists of events Event ID Severity Description Explanation 0A018-0 ERROR ISM ABS device Cannot initialise the ISM Info: 0x00000000: Device not found (possible cabling problem) 0x000cbbaa: Device internal error (replace device) aa=status, bb=state, c=calibration data error. 0A019-0 ERROR PMM ABS device Cannot initialise the PMM.
  • Page 127 Lists of events Event ID Severity Description Explanation 0A036-0 WARNING ISM data range Sensor measurements from the ISM are out of range. 0A037-0 WARNING GNSS communication Lost connection to the GNSS device. 0A038-0 WARNING GNSS data range Received information from the GNSS device which is out of range.
  • Page 128 Lists of events Event ID Severity Description Explanation 0A047-0 ERROR VIM PLL lock The PLL of the VIM/TIM is out of lock. Check the 10 MHz reference signal. 0A048-0 WARNING VIM tuner lock The PLL of the second receiver (DVB) is out of lock. Check the 10 MHz reference signal.
  • Page 129 Lists of events Event ID Severity Description Explanation 0A055-0 WARNING Azi DDM warning The azimuth motor controller has temporarily observed an unusual situation with regards to temperature, voltage, current or velocity. No user interaction required. 0A056-0 WARNING Xel DDM warning The cross-elevation motor controller has temporarily observed an unusual situation with regards to temperature, voltage, current or velocity.
  • Page 130 Lists of events Event ID Severity Description Explanation 0A05E-0 WARNING Low elevation The antenna is not allowed to transmit because the elevation is too low. 0A05F-0 WARNING Heading range Heading data range error. External heading unit supplies unreliable data. 0A062-0 WARNING High elevation The antenna cannot perform acquisition in headingless mode because the elevation is too high.
  • Page 131 Appendix E DVB-S satellites for Ku-Band This appendix contains examples of DVB-S satellite data for the Ku-version of EXPLORER 8100. The information in this list is temporary and may have changed since the writing Note of this manual. Satellite Satellite...
  • Page 132: Appendix Edvb-S Satellites For Ku-Band

    Satellite Satellite Symbol VSAT coverage name position polarization frequency rate China Apstar6 134°E Transponder Vertical 12.435 GHz 27.500 MS/s Backup Vertical 12.675 GHz 27.500 MS/s Australia Optus D1 160°E Transponder -45°skew Horizontal 12.391 GHz 12.600 MS/s Backup Horizontal 12.407 GHz 12.600 MS/s Singapore Thaicom 5...
  • Page 133: Appendix F Approvals

    • IC Eutelsat The EXPLORER 8100 is in the process of being approved by Eutelsat. The certificate will be added to this appendix in electronic copy when ready. The EXPLORER 8100 is in the process of being CE certified. The Declaration of Conformity will be added to this appendix in electronic copy when ready.
  • Page 134 (2) this device must accept any interference received, including interference that may cause undesired operation. NOTICE: Changes or modifications made to this equipment not expressly approved by Cobham SATCOM may void the FCC authorization to operate this equipment. FCC id : ROJ-7157A This device complies with Industry Canada licence-exempt RSS standard(s).
  • Page 135: Glossary

    Glossary Glossary ADU Bus Slave Antenna Control Unit ACU Digital Module. A main processor board in the ACU. Antenna Module Bus Block Up Converter. The BUC can be thought of as the “transmitter”, and its actions are effectively the opposite to the LNB. The BUC consists of the Up Converter and HPA. Conformité...
  • Page 136 Glossary IMSO International Mobile Satellite Organisation. An intergovernmental organisation that oversees certain public satellite safety and security communication services provided via the Inmarsat satellites. Keyboard and Display Module of the ACU Local Area Network Low Noise Blockdown converter. A device used to amplify or boost the weak received signal without amplifying the noise signals (hence the “low noise”...
  • Page 137 Glossary WLAN Wireless LAN, wireless network 98-145510-A Glossary-3...
  • Page 138: Index

    Index Index Numerics browser settings , 7-4 for web interface , 6-7 10 MHz reference cable calibration access , 6-15 attenuator margin , 6-18 limit , 6-15 service activate satellite profile cable type , 6-24 with display and keypad , 4-6 , 6-2 with smartphone or tablet calibration...
  • Page 139 Index guest , 6-18 permissions , 4-2 DC connector , 6-18 guest login DC Input , 4-2 connector default , 6-20 reset to factory settings , 6-10 DHCP client , 6-19 import configuration , 6-10 DHCP server , 4-1 Interfaces , 7-2 diagnostic report IP address...
  • Page 140 Index , 6-18 protect access to settings , 7-4 Proxy server, disabling management PC , 4-6 connect , D-1 messages , C-4 sent from VMU, OpenAMIP , -iv microwave radiation , -iv radiation , 6-9 minimum elevation angle recover mobile web interface , 7-5 software update , 6-1...
  • Page 141 Index , A-1 security technical data , 6-11 , E-2 WLAN Telstar 10 , E-2 security key Thaicom 5 , 6-12 , E-1 wireless network Thor 5 T2 satellite , 7-3 self test troubleshooting , 7-2 Serial diagnostic report , C-14 examples , C-12 setup...
  • Page 142 Index , 4-1 Wiring WLAN , 6-11 country code , 6-12 encryption key , 6-11 name , 6-11 security , 6-10 setup WLAN access point , 6-11 setup 98-145510-A Index-5...
  • Page 144 98-145510-A www.cobham.com/communications-and-connectivity/satcom...

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