COBHAM SAILOR 6120 Installation Manual

COBHAM SAILOR 6120 Installation Manual

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  • Page 1 SAILOR 6120/30/40/50 Installation manual...
  • Page 3 SAILOR 6120/30/40/50 Installation manual Document number: 98-154541-A Release date: November 15, 2017...
  • Page 4 In the event of any discrepancies, the English version shall be the governing text. Thrane & Thrane A/S is trading as Cobham SATCOM. Copyright © 2017 Thrane & Thrane A/S. All rights reserved.
  • Page 5 Safety summary The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
  • Page 6 The manual is intended for installers of the system and service personnel. Personnel installing or servicing the system must be properly trained and authorized by Cobham SATCOM. It is important that you observe all safety requirements listed in the beginning of this manual, and...
  • Page 7 Note that this manual does not cover how to use the system. For information on usage refer to the user manual [1]. This manual covers the SAILOR 6120/30/40/50 with the SAILOR 6018 Message Terminal. For information specific to the SAILOR 6006 Message Terminal, refer to the manuals [4], [5] and [6].
  • Page 8 COURIER is used to indicate low level commands or text in the display. Example: “The display shows Distress”. Online training for Cobham SATCOM partners As a Cobham SATCOM Partner you have access to free of charge technical training in this SAILOR product covering installation, commissioning and repair.
  • Page 9: Table Of Contents

    4.1 Register your SAILOR 3027 ............48 4.2 Configuration tools ................50 4.3 Configuration using easyMail ........... 51 4.4 Configuration using SAILOR 6018 (only for SAILOR 6150) 4.5 Configuration using commands ........62 4.6 SSA buttons configuration (SAILOR 6120 only) ..65...
  • Page 10 6.1 Update the software ............. 86 6.2 Maintenance guidelines .............. 89 6.3 Service and repair ..............90 6.4 Available parts ................91 App. A Technical specifications A.1 SAILOR 6120/30/40/50 specifications ......93 A.2 SAILOR 3027 specifications ..........94 Glossary ..........................97 Index ..........................101...
  • Page 11 Cables and connectors, part numbers ...........91 Table 14: Adjustable pole/railing mount kit, part number ........92 Table 15: Plate washer for SAILOR 3027, part number........92 App. A Technical specifications Table 16: SAILOR 6120/30/40/50 mini-C system specifications ....93 Table 17: SAILOR 3027 mini-C terminal specifications........94...
  • Page 12 List of tables...
  • Page 13: Sailor 6120/30/40/50 System Overview

    Chapter 1 Introduction This chapter introduces the SAILOR 6120/30/40/50 systems and briefly describes the units. It has the following sections: • SAILOR 6120/30/40/50 system overview • Units in the system 1.1 SAILOR 6120/30/40/50 system overview This manual describes four different systems: •...
  • Page 14 The SAILOR 6120 has three SSA buttons (two alarm buttons and one test button), which connect to the SAILOR 3027 SSA Terminal through the SAILOR 6194 Terminal Control Unit.
  • Page 15 When used with a SAILOR 6194 Terminal Control Unit, the SAILOR 6140 can be connected to a computer using either the LAN interface or the RS- 232 interface. For details on wiring, see SAILOR 6130 LRIT System and SAILOR 6140 Maritime system on page 23. SAILOR 6120/30/40/50 system overview...
  • Page 16 LAN interface or the RS- 232 interface, and to other equipment using the I/O interface of the SAILOR 6194. For details on wiring, see SAILOR 6130 LRIT System and SAILOR 6140 Maritime system on page 23. SAILOR 6120/30/40/50 system overview...
  • Page 17 6018 Message Terminal, which has its own built-in user interface. Note that the SAILOR 6018 connects to the CAN interface on the SAILOR 6194. See Configuration tools on page 50. For details on wiring, see SAILOR 6150 Non-SOLAS System on page 24. SAILOR 6120/30/40/50 system overview...
  • Page 18: Units In The System

    Chapter 1: Introduction 1.2 Units in the system The SAILOR 6120/30/40/50 mini-C system may contain the following units, depending on the system: • SAILOR 3027 mini-C terminal • SAILOR 6194 Terminal Control Unit • SAILOR 6018 Message Terminal The next sections describe each of these units and options.
  • Page 19 The SAILOR 6194 is used for the following purposes: • For connecting • covert alert buttons for use in Ship Security Alert (SSA) systems such as SAILOR 6120, or • SAILOR 3042E Non-SOLAS Alarm Panels e.g. in Non SOLAS Distress systems (SAILOR 6150).
  • Page 20 Chapter 1: Introduction 1.2.3 SAILOR 6018 Message Terminal The SAILOR 6018 may be used with the SAILOR 6150 Non-SOLAS System. With the SAILOR 6018 you can send Distress alerts, read and write messages, monitor system status, change the configuration and test the system.
  • Page 21: Install The System

    This chapter describes the mechanical installation of the SAILOR 3027. Cables and wiring of the system: see Connect the system on page 21. How to configure and use the system: see Initial configuration on page 53 and SAILOR 6120/30/40/50, User manual [1]. The following sections describe • Unpack •...
  • Page 22: Unpack

    Chapter 2: Install the system 2.1 Unpack 2.1.1 Initial inspection Inspect the shipping carton immediately upon receipt for evidence of damage during transport. If the shipping carton is severely damaged or water stained, request that the carrier's agent be present when opening the carton.
  • Page 23 • Accessories kit including cables and connectors. For details, see Cables and connectors on page 28. Not included with SAILOR 6140. • For SAILOR 6120 SSA System and SAILOR 6150 Non-SOLAS System only: SAILOR 6194 Terminal Control Unit. • For SAILOR 6150 Non-SOLAS System only: SAILOR 3042E Non-SOLAS Alarm Panel.
  • Page 24: General Installation Requirements

    Any paint used must be non-metallic based. 2.2.2 Power requirements A SAILOR 6120/30/40/50 operates on 15 VDC (nominal). You may use any power supply or battery that meets the power requirements listed in this section and in Appendix A, Technical specifications.
  • Page 25: Table 3: Power Consumption Of System Units

    Chapter 2: Install the system 2.2.2.1 Power consumption The total power consumption varies primarily due to system activities. If you are using a battery, make sure it is capable of providing the required power. As a guideline, note the power consumption of the following equipment: Unit Idle power Max.
  • Page 26: Install The Sailor 3027

    Chapter 2: Install the system 2.3 Install the SAILOR 3027 2.3.1 Location of the SAILOR 3027 mini-C terminal Place the terminal outdoors on the ship. Before mounting the terminal, consider the following: • Safety distance: 1 ft. (0.3 m). Place the terminal so that no person can accidently get closer to the terminal than the safety distance 1 ft.
  • Page 27 Chapter 2: Install the system Zenith Horizon Horizon 15° 15° Obstructions should be below these lines If obstructions cannot be avoided, place the receiver so that the obstruction covers no more than 2° of the view from the terminal. To obtain this, the distance between the obstruction and the terminal must be minimum 29 x diameter of the obstruction.
  • Page 28 Chapter 2: Install the system • Grounding available. Make sure that the shield of the CAN cable is connected to a proper ground, i.e. the ship’s structure/hull. This is very important in order to protect persons and equipment from lightning and safely bypass interference from Radar, VHF/MF/HF radio equipment and other environmental sources of interference.
  • Page 29 Chapter 2: Install the system 2.3.2 Mount the SAILOR 3027 mini-C terminal The SAILOR 3027 has one CAN connector and is designed primarily for pole mounting. Do not tighten the screws more than max. torque 2.5 Nm Important when you mount the SAILOR 3027. Tightening the screws too much may cause damage to the housing of the SAILOR 3027 and thus impair the protection against water intrusion.
  • Page 30 See the next section for details. 2.3.2.2 Adjustable pole/railing mount 1” and 1½” (optional) The adjustable pole/railing mount kit is available from Cobham SATCOM (see Available parts on page 91). When mounting the adjustable pole/railing mount follow the instructions included with the kit. The adjustable pole/railing mount fits 1”...
  • Page 31 Chapter 2: Install the system Vertical pole: Horizontal pole: Install the SAILOR 3027...
  • Page 32 Chapter 2: Install the system 2.3.2.3 Mechanical outline drawing, SAILOR 3027 120° ø64 M4 x 3 Length of thread: 6 mm ø170.5 Connector housing Conec Install the SAILOR 3027...
  • Page 33: Connect The System

    Chapter 3 Connect the system This chapter explains how to connect the units in the SAILOR 6120/30/40/50 system and describes connectors, pin-out and cable requirements. It has the following sections: • Connect the units • Ground the units • The CAN backbone •...
  • Page 34 SAILOR 6120/30/40/50 with a computer on page 27. 3.1.1.1 SAILOR 6120 SSA System The drawing below shows the wiring of a basic SAILOR 6120 SSA System. If you are not using all terminal blocks assigned for SSA alarm...
  • Page 35 Chapter 3: Connect the system 3.1.1.2 SAILOR 6130 LRIT System and SAILOR 6140 Maritime system The drawing below shows the wiring of a basic SAILOR 6130 LRIT System or SAILOR 6140 Maritime System. SAILOR 3027 LRIT Terminal Ship ground (hull) CAN bus Shield DC output...
  • Page 36 Chapter 3: Connect the system 3.1.1.3 SAILOR 6150 Non-SOLAS System With one alarm panel: If you only connect one SAILOR 3042E you must connect Important pin 1 and 2 in X12 as shown in the drawing below. To enable safety communication you must connect either a computer or a SAILOR 6018 Message Terminal.
  • Page 37 Chapter 3: Connect the system With two alarm panels: The drawing below shows the wiring of two SAILOR 3042E alarm panels in the SAILOR 6150 Non-SOLAS System. Note The two alarm panels must share pin 1 in X10 For further information on the SAILOR 6194 see SAILOR 6194 Terminal Control Unit, Installation and user manual [3].
  • Page 38 Chapter 3: Connect the system With SAILOR 6018 Message Terminal The drawing below shows the wiring of a basic SAILOR 6150 Non-SOLAS System using the SAILOR 6018 Message Terminal. If you are using the SAILOR 6018 you will normally not need a Note SAILOR 6194.
  • Page 39 Chapter 3: Connect the system 3.1.1.4 SAILOR 6120/30/40/50 with a computer If you need to connect a computer to your mini-C system, you must use a SAILOR 6194 Terminal Control Unit, which connects to your system through the CAN interface. If the system is a SAILOIR 6120 SSA System or a SAILOR 6150 Non-SOLAS System, the SAILOR 6194 is delivered with your system.
  • Page 40: Table 4: Cables In The System

    The below table lists the cables and connectors from the drawings. Cable Type Included/not included NMEA 2000 Mini Device Cable Included (30 m) with SAILOR 6120 and SAILOR 6130 NMEA 2000 Micro Device Cable Included (6 m) with SAILOR 6194 NMEA 2000 Mini Device Cable...
  • Page 41: Ground The Units

    As an alternative to the NMEA connectors you may use a CAN connection box, (part number 406208A). For a list of additional cables and connectors available from Cobham SATCOM, see Available parts on page 91. If you are using a SAILOR 6194 Terminal Control Unit, refer also to the manual SAILOR 6194 Terminal Control Unit, Installation and user manual [3].
  • Page 42 Chapter 3: Connect the system 3.2.2 SAILOR 6018 Message Terminal Connect a ground wire between the ground stud on the SAILOR 6018 and ship ground. Ground plane Ground stud connected to ship hull 3.2.3 Power supply When installing the power supply, make sure you connect Important the chassis of the power supply to ship ground.
  • Page 43 Chapter 3: Connect the system 3.2.4 SAILOR 6194 Terminal Control Unit The base plate of the SAILOR 6194 forms a ground plane for the electronic circuit. This ground plane must be connected to ship ground in one of two ways: •...
  • Page 44: The Can Backbone

    Chapter 3: Connect the system 3.3 The CAN backbone When connecting the CAN backbone, be aware of the following requirements: • The CAN bus is already terminated with 120 Ohm inside the SAILOR 3027. You must provide the CAN bus with a termination resistance of 120 Ohm at the other end of the CAN backbone, either with a separate termination resistance or inside the last device on the CAN backbone.
  • Page 45: Connect Power

    Chapter 3: Connect the system 3.4 Connect power 3.4.1 Power source • If you are connecting additional NMEA2000 equipment other than SAILOR 6194 or SAILOR 6018 to the CAN bus, the power source for the mini-C system must supply 15 VDC (nominal). To convert to 15 VDC you may use e.g.
  • Page 46 Chapter 3: Connect the system 3.4.2.2 SAILOR 6194 The SAILOR 6194, like the SAILOR 3027, connects to power through the CAN interface, which in the SAILOR 6194 is a group of spring-loaded terminals (X2). Refer to SAILOR 6194 Terminal Control Unit, Installation and user manual [3].
  • Page 47 Chapter 3: Connect the system 3.4.4 Calculate power cables for the SAILOR 3027 If possible, use the cables included with your SAILOR 6120/30/40/50 system. If you want to use other cables or extend the included cables, use the guidelines in this section to calculate the maximum length of your power cables.
  • Page 48 Chapter 3: Connect the system 3.4.4.2 Calculate the maximum power cable length Max. total impedance: • 29 VDC operation: max. 2.7 ohm including the source impedance of the ship installation. To calculate the maximum cable length, do as follows: 1. If you are using the SAILOR 6081 PSU go to step 2. If you are using another DC power source or want to extend the included cable then measure the source impedance as shown in Measure the ship source impedance on page 38.
  • Page 49: Table 5: Max. Cable Length In Meters For 29 Vdc Operation

    Chapter 3: Connect the system 29 VDC operation: Examples of max. cable lengths in meters for different cable types and source impedance. Note Remember that the total max. cable length from the mini-C to the last unit on the CAN bus must never exceed 200 m! See The CAN backbone on page 32.
  • Page 50 Chapter 3: Connect the system 3.4.5 Measure the ship source impedance 3.4.5.1 Without supplied cable If you want to use another cable instead of the supplied cable, measure the source impedance without the cable as follows: 1. Measure the voltage without load (R.var disconnected). Power outlet for terminal 2.
  • Page 51 Chapter 3: Connect the system 3.4.5.2 With the supplied cable If you want to extend the supplied cable, measure the source impedance including the supplied cable, as follows: 1. Connect the supplied power cable to the DC power source. 2. Connect the other end of the power cable to the Mini part of the Mini/Micro T-connector.
  • Page 52: Connectors And Pinout

    Chapter 3: Connect the system 3.5 Connectors and pinout 3.5.1 SAILOR 3027 mini-C terminal The SAILOR 3027 has one male CAN socket for connecting to power as well as communication interfaces. The table and drawing below show the pin- out for the connector. In standalone systems, e.g.
  • Page 53 Chapter 3: Connect the system 3.5.2 SAILOR 6018 Message Terminal 3.5.2.1 Overview The drawing below shows the connector panel of the SAILOR 6018. Power and Remote on 12 - 24 VDC 2 x LAN/ Ground stud Ethernet 4 x USB Option Auxiliary, Accessories,...
  • Page 54: Table 7: Sailor 6018, Usb Connector Pinout

    Chapter 3: Connect the system The next sub-sections show the pin-out for these connectors. The connectors OPT, ACC and AUX are not used in the SAILOR 6150. For a complete description and pin-out for all connectors, see SAILOR 6018 Message Terminal, Installation manual [2]. 3.5.2.2 USB interface The USB connectors are USB Type A.
  • Page 55: Table 8: Sailor 6018, Ethernet Connector Pinout

    Chapter 3: Connect the system 3.5.2.3 Ethernet The figure and table below show the connector outline and pin assignments. RJ-45 female Pin function Wire color white/orange orange white/green Not connected blue Not connected white/blue green Not connected white/brown Not connected brown Table 8: SAILOR 6018, Ethernet connector pinout Connectors and pinout...
  • Page 56: Table 9: Sailor 6018, Can Connector Pinout

    Chapter 3: Connect the system 3.5.2.4 SYS (CAN) interface (only used on SAILOR 6018 with SAILOR 6150 system) The figure and table below show the connector outline and pin assignments. M12 Panel screw connector Pin function Wire color 5 pin male Not connected None CAN_S...
  • Page 57 The drawing below shows the connectors on the SAILOR 6194. X11 X13 The SAILOR 6194 Terminal Control Unit is used in the SAILOR 6120 SSA System for connecting SSA buttons, and may also be used in other systems for connecting additional equipment.
  • Page 58 Chapter 3: Connect the system Do not connect the shield of the CAN cable on the Important SAILOR 6194! The CAN shield must only be connected to ship ground at the power supply. This is to ensure that any lightning strike at the terminal will be directed straight to the ship ground, and away from equipment operated by personnel.
  • Page 59: Configuration

    Test the SAILOR 6130 LRIT System on page 75. This chapter has the following sections: • Register your SAILOR 3027 • Configuration tools • Configuration using easyMail • Configuration using SAILOR 6018 (only for SAILOR 6150) • Configuration using commands • SSA buttons configuration (SAILOR 6120 only)
  • Page 60: Register Your Sailor 3027

    Chapter 4: Configuration 4.1 Register your SAILOR 3027 4.1.1 Service Activation Registration Form Before using the SAILOR 3027 mini-C terminal on the Inmarsat C system you must register the terminal. In most cases the distributor registers the system for the Note customer.
  • Page 61 Chapter 4: Configuration Registration for service activation of Maritime Mobile Earth Station PSA use only code Sections 1-4, 6 and 8 are to be completed by all customers Application number Tick Boxes as appropriate. Please write in block capitals Date Month Year Customer’s reference number...
  • Page 62: Configuration Tools

    Chapter 4: Configuration 4.1.2 Mobile number for the SAILOR 3027 When the SAILOR 3027 is registered at the ISP, the ISP returns a mobile number for the SAILOR 3027. This mobile number must be entered in the SAILOR 3027. You can use the easyMail application for this purpose. For details, see Configuration using easyMail on page 51.
  • Page 63: Configuration Using Easymail

    Chapter 4: Configuration 4.3 Configuration using easyMail easyMail is a computer program, which can be used to control SAILOR Inmarsat-C terminals. With easyMail you can send and receive e-mail, SMS, fax and telex messages, set up position reporting, receive EGC messages and more. 4.3.1 Install easyMail To be able to set up the mini-C system using easyMail, you must first install the easyMail application on your computer as follows:...
  • Page 64 Chapter 4: Configuration 4.3.2.1 To set up LAN communication easyMail should connect automatically to the SAILOR 6194/SAILOR 3027. If not, set up the LAN communication as follows: 1. Select Setup > Communication setup. 2. Select LAN communication. 3. Select the IP address of the SAILOR 6194 Terminal Control Unit (TCU) from the drop-down list.
  • Page 65 Chapter 4: Configuration 2. Select Serial communication. 3. Select the COM port you are using on your computer and the Baud rate of the SAILOR 6194 (default is 115200). 4. Click OK. easyMail now tries to establish a connection to the SAILOR 6194 and thereby the SAILOR 3027.
  • Page 66 Chapter 4: Configuration Do as follows: 1. Start the easyMail application. 2. Select Setup > Mobile number. 3. Type in the mobile number (9 digits) and click OK. You should now see the mobile number in the status field at the top of the page.
  • Page 67: Configuration Using Sailor 6018 (Only For Sailor 6150)

    Chapter 4: Configuration 4.4 Configuration using SAILOR 6018 (only for SAILOR 6150) To set up the SAILOR 6150 using the SAILOR 6018, you must connect the SAILOR 6018 to the SAILOR 3027, using the CAN interface. When the system including the SAILOR 6018 is powered, you can access the system settings from the SAILOR 6018.
  • Page 68 Chapter 4: Configuration 4.4.1 Initial configuration 4.4.1.1 To select application on the SAILOR 6018 The first time the SAILOR 6018 is switched on, you must select the Message Terminal application to use on the SAILOR 6018. The SAILOR 6018 can run Radiotelex or Inmarsat C. 1.
  • Page 69 Chapter 4: Configuration 4.4.1.2 To enter the mobile number To enter the mobile number in the SAILOR 3027, do as follows: 1. In the SAILOR 6018 display, select Network > Settings > Network 2. Enter the mobile number from your ISP and select OK. The mobile number is loaded into the SAILOR 3027.
  • Page 70 Chapter 4: Configuration 4.4.2 To configure power limits The default battery settings are suitable for most Important installations. Do not change these settings unless you have a special battery type or installation that requires different settings. Only skilled personnel should change the power settings.
  • Page 71 Chapter 4: Configuration 4. To edit the settings, select Battery settings. Note You must enter the password 1234 to access these settings. 5. Change the charge settings. The charge current depends mostly on the capacity of the battery (larger battery > higher charge current). It must be high enough to charge the battery from empty to required capacity in 10 hours (COMSAR/Circ.32).
  • Page 72 Chapter 4: Configuration 4.4.3 To set up use of Cyrillic characters 4.4.3.1 To enable Cyrillic characters 1. Select System from the main page. 2. Select Settings from the bottom of the page. 3. Select Regional settings. 4. Select Cyrillic and then OK. You must also set up the encoding format as shown in the next Note section.
  • Page 73 Chapter 4: Configuration 4.4.4 To select the encoding format When Cyrillic characters are enabled, you can change your keyboard to a Cyrillic keyboard for use in the message editor. 1. First select the encoding you need. You can do this either •...
  • Page 74: Configuration Using Commands

    Chapter 4: Configuration 4.5 Configuration using commands You can enter commands using one of the following tools: • A SAILOR 6018 Message Terminal in Mini-C terminal mode. • A computer with easyMail in Terminal mode • A computer with terminal program or telnet. The next sections describe the different methods for entering commands.
  • Page 75 Chapter 4: Configuration 3. Select Mini-C terminal mode. A text editor opens. 4. Type your commands as you would in any terminal program. 5. When you have finished, close the editor window. 4.5.2 Computer with easyMail in terminal mode To open the Terminal mode text editor in the easyMail application, do as follows: 1.
  • Page 76 Chapter 4: Configuration 3. Select the COM port you are using on your computer and select the port settings. The default baud rate for the SAILOR 6194 is 115200. The terminal program should now establish a connection to the SAILOR 6194.
  • Page 77: Ssa Buttons Configuration (Sailor 6120 Only)

    You can also use LocPoint for configuring your SSAS. LocPoint is a Note VMS and tracking solution available from Cobham SATCOM. It has a web based user interface and can be used for remote configuration of your SSA system.
  • Page 78 • address: Telex number, phone/fax number or email address of the recipient (Max. 127 characters). • param: additional parameters such as LES SMS code, depending on the recipient type. See examples for each recipient type in the following sections. SSA buttons configuration (SAILOR 6120 only)
  • Page 79 : se –am 0,6,4525414111,66 • entry = 0 (for the first entry) • type = 6 (for SMS) • address = 4525414111 (mobile number) • param = 66 (EIK LES use code, see below) SSA buttons configuration (SAILOR 6120 only)
  • Page 80 -m , described in To select the preferred LES on page 69. 4.6.1.5 Example for email To select an email recipient with the email address xxx@cobham.com, enter the following command line: : se –am 0,254,xxx@cobham.com •...
  • Page 81 4.6.1.8 To select the preferred LES Enter the preferred LESes for all ocean regions with the following command: : se -m <LES ID for AORW>, <LES ID for AORE>, <LES ID for POR>, <LES ID for IOR>. SSA buttons configuration (SAILOR 6120 only)
  • Page 82: Table 11: Supported Leses

    CTTC China KDDI SatMail-C Japan Morsviazsputnik Russia Stratos Global C-email 02 Stratos Global C-email 12 VISHIPEL Vizada SkyFile C 01 Vizada SkyFile C 04 Vizada SkyFile C 21 Fucino Tata Comm Table 11: Supported LESes SSA buttons configuration (SAILOR 6120 only)
  • Page 83 The default is standard activation mode with a repeat value of 30 minutes. It is possible to change the SSA message repeat rate to a value between 20- 60 minutes. Example of setting the repeat rate to 40 minutes: : se –ap 40 SSA buttons configuration (SAILOR 6120 only)
  • Page 84 (you can change settings without pushing the test button on board) : se -ab 1 (you must push and hold the test button for min. 60 seconds before you can make SSAS configuration changes within 60 minutes after pushing the button) SSA buttons configuration (SAILOR 6120 only)
  • Page 85: Chapter 5 Installation Check And Test

    Note The SAILOR 6120/30/40/50 must be registered with the Service Activation Registration Form before you can test the system. Refer to Register your SAILOR 3027 on page 48 for details.
  • Page 86: Installation Check List

    Wiring overview on page 22 and The CAN backbone on page 32 RS-232 cable (for PC, if connected) SAILOR 6120/30/40/50 with a computer on Ethernet cable (for PC, if connected) page 27 Do all cables meet the requirements in this manual?
  • Page 87: Test The Sailor 6130 Lrit System

    Chapter 5: Installation check and test Check item Reference Is the shield of the CAN cable connected SAILOR 3027 correctly to the ship ground (hull)? mini-C terminal on page 29 Is the polarity of power connections Connect power on correct? Red wire = DC+, Black wire = DC- page 33 Table 12: Installation check list (Continued) 5.2 Test the SAILOR 6130 LRIT System...
  • Page 88: Test The System With Easymail

    Chapter 5: Installation check and test 5.3 Test the system with easyMail 5.3.1 Basic system verification To verify the basic function of the system, connect a computer and start the easyMail application. Then check the Mobile status field. The field should show the Ocean region to which the SAILOR 3027 is logged in (Atlantic Ocean East in the picture above), and the bars for Antenna signal, GPS and PC connection should all be green.
  • Page 89 Chapter 5: Installation check and test SAILOR 6194 and one for the SAILOR 3027. First bar green: easyMail has connected to the SAILOR 6194. Red: No connection between easyMail and SAILOR 6194 Second bar green: easyMail has connected to the SAILOR 3027. Red: No connection between easyMail and SAILOR 3027.
  • Page 90 Chapter 5: Installation check and test 5.3.3 Link test To test the satellite link between the SAILOR 3027 and the Land Earth Station you can make a link test. When you perform a link test, the system has limited Important functionality.
  • Page 91: Test The System With Sailor 6018

    Chapter 5: Installation check and test 5.4 Test the system with SAILOR 6018 5.4.1 Basic system verification After powering the system, check that the upper right corner of the SAILOR 6018 display shows that the system is logged in and ready for use. The system is logged in and ready when there is a green check mark at the satellite icon and the display shows the current position and the Ocean Region to which the system is logged on.
  • Page 92 Important If an alert is sent by mistake, inform the relevant authorities immediately. When the SAILOR 6120/30/40/50 is fully installed, we recommend making a Distress button test. The SAILOR 6018 Message Terminal has a test function that allows test of the Inmarsat C Distress Buttons, Distress LEDs and wiring.
  • Page 93 Chapter 5: Installation check and test The test is initiated. Wait until the following window appears. Before pushing any Distress buttons, make sure the Important display of the SAILOR 6018 shows Test in progress. Otherwise you may accidently send a real Distress alert! As long as the Test in progress window is showing, you can use Distress buttons connected to the system under test, without sending a real Distress Alert.
  • Page 94 The light and buzzer in the Distress buttons should work the same way as in a real Distress situation. For details on the Distress buttons, see SAILOR 6120/30/40/50, User manual [1]. 5. When you have finished testing, or you need to send a real Distress alert, click Cancel in the Test in progress window.
  • Page 95 Chapter 5: Installation check and test 5.4.3 Link test Using the SAILOR 6018 Message Terminal you can test the satellite link from the SAILOR 3027 to the Land Earth Station. When you perform a link test, the SAILOR 6018 has limited Important functionality.
  • Page 96 Chapter 5: Installation check and test Test the system with SAILOR 6018...
  • Page 97: Chapter 6 Service And Maintenance

    Chapter 6 Service and maintenance This chapter describes how to maintain and handle the units in the system and how to update software. This chapter has the following sections: • Update the software • Maintenance guidelines • Service and repair •...
  • Page 98: Update The Software

    6.1.1 Before you update the software 6.1.1.1 Tool for software update To update software in the SAILOR 6120/30/40/50 system units (e.g. the SAILOR 3027, SAILOR 6101/03 and SAILOR 6194), use the TMA (ThraneLINK Management Application). For information on how to install the TMA, see the next sections.
  • Page 99 You can also find the TMA under Programs > Thrane > TMA. If you have problems with your Firewall settings, please refer to the TMA quick guide, available on the Cobham SYNC Partner Portal under Downloads > Manuals > Maritime.
  • Page 100 Chapter 6: Service and maintenance 6.1.2 Update software with the TMA To update software in a ThraneLINK product, do as follows: 1. Connect the PC to the LAN with the ThraneLINK products for which you want to update software. 2. Click the TMA icon on the PC’s desktop. The program starts and displays the ThraneLINK products found on the network.
  • Page 101: Maintenance Guidelines

    Chapter 6: Service and maintenance 6. Select Update. The progress of the software update is shown in percent under the product icon. When installation is completed, a check mark appears instead. Note The installation is not complete until the SAILOR 3027 has rebooted.
  • Page 102: Service And Repair

    Your dealer, installer or Cobham SATCOM partner will assist you whether the need is user training, technical support, arranging on-site repair or sending the product for repair. Your dealer, installer or Cobham SATCOM partner will also take care of any warranty issue.
  • Page 103: Available Parts

    Chapter 6: Service and maintenance 6.4 Available parts 6.4.1 Cables and connectors Part number Item 406100-930 Mini/Micro NMEA 2000 T-Connector 406100-931 Micro NMEA 2000 T-Connector 406100-932 Inline Micro termination Connector 406100-933 Male Mini NMEA 2000 Field Connector 406100-934 Male Micro NMEA 2000 Field Connector 406100-940 6 m NMEA 2000 Micro Device Cable 406100-941...
  • Page 104: Table 14: Adjustable Pole/Railing Mount Kit, Part Number

    Chapter 6: Service and maintenance 6.4.2 Adjustable pole/railing mount kit Part number Item 403027-103 Adjustable pole/railing mount kit for SAILOR 3027 Table 14: Adjustable pole/railing mount kit, part number 6.4.3 Plate washer for SAILOR 3027 Part number Item 403027-921 Plate washer for SAILOR 3027 Table 15: Plate washer for SAILOR 3027, part number Available parts...
  • Page 105: Sailor 6120/30/40/50 Specifications

    Appendix A Technical specifications This appendix holds the specifications for the SAILOR 6120/30/40/50 mini-C system and the SAILOR 3027 mini-C terminal. For specifications for other units in the SAILOR 6120/30/40/50, refer to the installation manuals for the individual units. A.1 SAILOR 6120/30/40/50...
  • Page 106: Sailor 3027 Specifications

    Appendix A: Technical specifications A.2 SAILOR 3027 specifications Item Specification Type SAILOR 3027 SSA Terminal SAILOR 3027 LRIT Terminal SAILOR 3027 Maritime Terminal SAILOR 3027 Non-SOLAS Terminal Rx Frequency Band 1525- 1545 MHz Tx Frequency Band 1626.5 - 1646.5 MHz -23,7 dBk at 5 degree elevation EIRP Min.
  • Page 107 Diameter: 170.5 mm, Height: 145 mm (without pole mount) Water and dust Approved for IP66 Tested for IP68 by Cobham SATCOM Ambient Temperature Operating range -35°C to 55°C Storage -40°C to 80°C Table 17: SAILOR 3027 mini-C terminal specifications (Continued)
  • Page 108 Appendix A: Technical specifications Item Specification Operation humidity 100%, condensing Precipitation Up to 100 mm/hour, droplet size 0.5 to 4.5 mm Ice, survival Up to 25 mm Velocity Max 140 km/hour (87 mph) Wind Wind speed up to 200 km/hour (124 mph) •...
  • Page 109: Glossary

    Glossary Glossary Controller–Area Network (CAN) is a message based protocol designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. Conformitée Européenne. This term signifies that a CE certified product conforms to European health, environmental, and safety regulations.
  • Page 110 Glossary High Power Amplifier International Electrotechnical Commission. The international standards and conformity assessment body for all fields of electrotechnology. IMSO International Mobile Satellite Organisation. An intergovernmental organisation that oversees certain public satellite safety and security communication services provided via the Inmarsat satellites. Inmarsat Serial Number.
  • Page 111 Glossary governments may request information about vessels in which they have a legitimate interest under the regulation. Mobile Earth Station. An Earth station in the mobile-satellite service intended to be used while in motion or during halts at unspecified points. The SAILOR 3027 is the MES in the mini-C system.
  • Page 112 Glossary Radio Equipment Directive SARF Service Activation Registration Form. A form used to register your mobile equipment for activation of the services you are going to use. Short Message Service SOLAS (International Convention for the) Safety Of Life At Sea. Generally regarded as the most important of all international treaties concerning the safety of merchant ships.
  • Page 113: Index

    Index Index activation of service, 48 distance compass, 14 safety, 14 to other equipment, 14 document number Battery power settings, 58 this manual, i battery, under-voltage protection, 34 documents, related, v cables easyMail calculating max length (power), 35 configuration with, 51 table with max.
  • Page 114 Index LES number list of supported, 70 registration, 48 line of sight, 14 repacking for shipment, 90 returning units, 90 RS-232 communication with easyMail, 52 maintenance, 89 manual document number, i manuals, related, v safety distance, SAILOR 3027, 14 Message Terminal safety summary, iii Cyrillic characters, 60 SAILOR 3027...
  • Page 115 Index ThraneLINK Management Application, TMA, 86 installing, 87 tools for configuration, 50 typography used in this manual, vi under-voltage protection, 34 user interface, 50 warranty, 90 wiring of the units, 22...
  • Page 116 98-154541-A www.cobham.com/satcom...

This manual is also suitable for:

Sailor 6130Sailor 6150Sailor 6140

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