Sime Format 30 HE Installation And Servicing Instructions
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Sime Format 30 HE Installation And Servicing Instructions

Sime Format 30 HE Installation And Servicing Instructions

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ENSURE THAT THESE INSTRUCTIONS ARE LEFT
UK
FOR THE USER AFTER COMPLETION OF THE
BENCHMARK SECTION
Format HE
Installation and

servicing instructions

199838
Please read the Important Notice within
this guide regarding your boiler warranty

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  • Page 1: Servicing Instructions

    ENSURE THAT THESE INSTRUCTIONS ARE LEFT FOR THE USER AFTER COMPLETION OF THE BENCHMARK SECTION Format HE Installation and servicing instructions 199838 Please read the Important Notice within this guide regarding your boiler warranty...
  • Page 2 For the first year all of our appliances are protected by our manufacturer’s guarantee which covers both parts and labour. As you would expect from Sime Ltd, it is our aim to provide our valued customers with the best in after sales and service.

  • Page 4: The Benchmark Scheme

    The Benchmark Scheme Sime Ltd is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimi- se safety, efficiency and performance.

  • Page 5: Table Of Contents

    Format 25 HE: Gas Council number 47-19-27 IPX4D Format 30 HE: Gas Council number 47-719-22 These appliances comply with the S.E.D.B.U.K. scheme, band “A” CONTENTS DESCRIPTION OF THE BOILER ............... . pag.

  • Page 6: Description Of The Boiler

    DESCRIPTION OF THE BOILER 1. 1 INTRODUCTION which use microprocessor technology for jamming system. function control and management. The instructions given in this manual are “FORMAT HE” boilers are high efficiency The boiler is equipped as standard with provided to ensure proper installation and premix condensating thermal appliances frost protection and circulating pump anti- perfect operation of the appliance.
  • Page 7 TECHNICAL FEATURES FORMAT 25 HE FORMAT 30 HE Heat output nominal (80-60°C) kW (kcal/h) 22.7 (19,500) 27.3 (23,480) Heat output nominal (50-30°C) kW (kcal/h) 24.5 (21. 1 60) 29.8 (25,630) Heat output minimum (80-60°C) kW (kcal/h) 8.4 (7,220) 10.2 (8,770) Heat output minimum(50-30°C)
  • Page 8 FUNCTIONAL DIAGRAM 1 Fan 2 Air-gas mixer 3 Main exchanger 4 Gas flow rate adjuster (shutter) 5 Gas valve 6 D.H.W. exchanger 7 Divertor valve 8 Water flow switch 9 Thermometer sensor 10 SM sensor (thermister) 11 Aqua Guard Filter System 12 Safety stat 100°...

  • Page 9: Installation

    INSTALLATION The boiler must be installed in a fixed loca- tion and only by specialized and qualified per- son in compliance with all instructions con- tained in this manual. The boiler should be installed in accordance with the Gas Safety Regulations.
  • Page 10 CHARACTERISTICS OF FEEDWATER 1a-b Coaxial duct kit code 8096250 Extension L. 1000 code 8096150 – All recirculatory systems will be subject Vertical extension L. 140 to corrosion unless an appropriate with take-off point code 8086950 water treatment is applied. This means 90°...
  • Page 11 Respect the L and N polarities and the earth connection. NOTE: SIME declines all responsibility for injury or damage to persons, animals or things, resulting from the failure to provide for proper earthing of the appliance. 1 Blind flange 2 Flue gas duct flange 2.8.
  • Page 12 ATTENTION: After having removed the three screws (7) tilt the panel downwards to gain access. Pressure/temperature gauge 9 pole terminal strip Heating programmer (optional) Control panel cover Earth faston Fixing screw Main electronic board Selector OFF/SUMMER/WINTER/RESET Fig. 12...
  • Page 13 2.8.3 Wiring diagram 90° LIMIT THERMOSTAT OPTIONAL 95° SMOKE STAT 100° SAFETY STAT NOTE: CONNECTOR SPARE PART CODES: – The room thermostat may be connected to the terminals 1-2 of J3/J10 cód. 6293570 the “TA” connector after having removed the link. cód.
  • Page 14 TIME PROGRAMMER (optional) time clock 1 channe) or code 8092213 piece from the control panel and, with the (mechanical 24 Hour time clock), which can panel open, fit the timer to the panel using The control panel is designed to allocate a be supplied upon request.

  • Page 15: Characteristics

    CHARACTERISTICS 3. 1 ELECTRONIC BOARD Bi-colour led 1 The electronic board is manufactured in compliance with the EEC 73/23 low-volta- ge directives. It is supplied with 230V. The electronic components are guaranteed against a temperature range of 0 up to +60°...

  • Page 16: (Including Benchmark/Mains Pressure Hot Water Storage Checklist & Service Record)

    to a sensor (SM) temperature difference 3.3. 1 Operating cycle cing. The electronic board is defective. of more than 5°C to temperature set at heating potentiometer. Rotate the selector knob to summer or win- When there is a sudden voltage failure, the The aim is to overcome the problem of ter, and verify that green LED ( ) lights up...
  • Page 17 BY-PASS OFF By-pass escluso BY-PASS ON D.H.W. FLOW RATE ADJUSTER By-pass inserito Fig. 16/a TA-TA1 Zone room stat VZ-VZ1 Zone valves R-R1 Zone relay CR-CR1 Zone microvalve or relay contact NOTA: I relé vengono impiegati solo nel caso NOTE: Relays are used only if the area valves have no le valvole di zona siano prive di micro.

  • Page 18: Use And Maintenance

    USE AND MAINTENANCE SIME SUPPORT THE BENCHMARK INITIATIVE Puntatori tester inseriti Test pointers inserted on “HS” sui morsetti "HS" per la terminals in order to measure Hz All relevant sections of the logbook must be misura degli Hz al ventilatore at the fan.
  • Page 19 – Fully open a domestic hot water tap. – Adjust the maximum air pressure using fan speed trimmer D (2 fig. 20). AIR PRESSURE FORMAT 25 HE 30 HE Minimum (mm H Maximum (mm H MAX fan speed trimmer 2) Adjust gas pressure MIN fan speed trimmer Heating power trimmer Connect the positive of the manometer...
  • Page 20 check is of importance particularly when the generator has been out of use for a Led bicolore verde/arancio Bi-colour green/orange long period of time). Filling is done via the lampeggiante flashing led special opening (fig. 22/a). Fig. 23 Fig. 22/a primary controlled between 80°C and 70°C.
  • Page 21 Failure to install and commission according to the manufacturer’s instructions and complete this Benchmark Commissioning Checklist will invalidate the warranty. This does not affect the customer’s statutory rights. If yes, and if required by the manufacturer, has a water scale reducer been fitted? CONDENSING BOILERS ONLY The condensate drain has been installed in accordance with the manufacturer’s instructions and/or BS5546/BS6798 If the condensate pipe terminates externally has the pipe diameter been increased and weatherproof insulation fitted?
  • Page 22 Service R ecord It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. This is also a condition of any extended warranty offered. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions.

  • Page 23: Fault Finding

    FAULT FINDING If an electrical fault occurs on the appliance SHORT CIRCUIT approx.: 240 V ac. the preliminary electrical system checks CHECK – Test leads from L to E “ ” meter reads contained in the British Gas Multimeter approx. 240 V ac. Switches turned FULL ON - meter set on Ω...
  • Page 24 C.H. MODE - FAULT FINDING Start from cold Rotary switch set to WINTER position. Room thermostat (if fitted) calling for heat and all D.H.W. taps off. C.H. thermostat set to maximum position. Clock in the on position (if fitted). Is there power Make Does Turn the clock...
  • Page 25 D.H.W. MODE - FAULT FINDING Start from cold - rotary switch set to SUMMER position, D.H.W. thermostat set to maximum, and all D.H.W. taps OFF. Is there power Make Does Does the boiler at the external power the fan remain in socket? available start?

  • Page 26: Replacement Of Parts

    REPLACEMENT OF PARTS 6. 1 EXPANSION VESSEL – Remove upper auto air vent 6. 1 2 PRINTED CIRCUIT BOARD (PCB) – Disconnect flow and return connections – Turn off power supply – Remove two fixing brackets – Isolate from power supply –...
  • Page 27 – Remove diverter valve head securing – Remove boiler cover – Isolate flow and return valves clip – Drain boiler using drain vent – Remove boiler cover – Pull diverter valve head from assembly – Remove AAV – Drain boiler using drain vent –...

  • Page 28: Exploded Views

    EXPLODED VIEWS 3830003/294 FORMAT 30 HE - FORMAT SYSTEM 25 HE 12.04.2007 COD. TYPE DATE PAGE...
  • Page 31 Dealing with Condensate Five suitable drainage points 1. Internal drain stack pipe 2. Waste water pipe * 3. External drain or gully * 4. Rainwater hoppers that carry both rain water and foul water * 5. Purpose-made soakaways * Care should be taken not to contaminate any “Grey Water Systems” Pipework Condensate pipework should be plastic, same as used for standard wastewater plumbing.
  • Page 32 Sime Ltd 1a Blue Ridge Park Thunderhead Ridge Glasshoughton, Castleford, WF10 4UA Phone: 0845 9011114 Fax: 0845 9011115 www.sime.ltd.uk Email: enquiries@sime.ltd.uk...

This manual is also suitable for:

Format 25 he

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