Table Of Contents - Majestic DBDV36IN Installation Manual

Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . . 3
1 Product Specifi c and Important Safety Information
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 4
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 4
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
H. Requirements for the Commonwealth of Massachusetts . . 5
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6
B. Good Faith Wall Surface/TV Guidelines . . . . . . . . . . . . . . 6
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 7
3 Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams . . . . . . . 8
B. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . 10
C. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 12
4 Termination Location and Vent Information
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 13
B. Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
C. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
D. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
E. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
F. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 32
B. Wall Penetration Framing/Firestops . . . . . . . . . . . . . . . . . 33
C. Ceiling Firestop/Floor Penetration Framing . . . . . . . . . . . 34
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 34
6 Appliance Preparation
A. Vent Collar Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 35
B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 37
C. Non-Combustible Material Installation . . . . . . . . . . . . . . . 37
Majestic • DBDV36IN, DBDV36IL, DBDV42IN, DBDV42IL Installation Manual • 2397-980 Rev. B • 5/16
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Table of Contents

7 Venting and Chimneys
A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 38
B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 39
C. Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 40
D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 40
E. Vertical Termination Requirements . . . . . . . . . . . . . . . . . . 41
F. Horizontal Termination Requirements . . . . . . . . . . . . . . . 42
8 Electrical Information
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
B. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 47
E. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10 Finishing
A. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 50
C. Decorative Front Dimensions for Finishing . . . . . . . . . . . 51
D. Elevated Hearth Systems . . . . . . . . . . . . . . . . . . . . . . . . . 53
11 Appliance Setup
A. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
B. Remove the Shipping Materials/Inspect Grate . . . . . . . . 54
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
D. Install Optional Refractory . . . . . . . . . . . . . . . . . . . . . . . . 55
E. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
F. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 56
G. Place the Lava Rock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
12 Reference Materials
A. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 63
B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
 = Contains updated information.