Allen-Bradley PowerFlex 700S Quick Start Manual
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Allen-Bradley PowerFlex 700S Quick Start Manual

Frequency ac drive
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Introduction
Reference Materials
®
PowerFlex
Frequency AC Drive - Phase I
(Frames 1 - 6)
This document is designed to guide you through the basic steps needed to
install, start-up, and program the PowerFlex® 700S Adjustable Frequency
AC - Phase I drive for Frames 1 - 6. The information provided in this
document does not replace the user manual and is intended for
qualified personnel only. For detailed PowerFlex 700S information refer to
the appropriate publications listed below.
Allen-Bradley publications are available on the internet at:
www.rockwellautomation.com/literature.
Title
PowerFlex 700S Drives with Phase I Control User Manual
PowerFlex 700S Drives with Phase I Control Reference Manual
PowerFlex 700S and DriveLogix
PowerFlex 700S / 700H High Power Installation Instructions (Frames 9 - 12)
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001
700S Adjustable
™
Firmware Release Notes
Quick Start
Publication
20D-UM001
PFLEX-RM002
20D-RN007
PFLEX-IN006

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  • Page 1 PowerFlex 700S Drives with Phase I Control Reference Manual PFLEX-RM002 ™ PowerFlex 700S and DriveLogix Firmware Release Notes 20D-RN007 PowerFlex 700S / 700H High Power Installation Instructions (Frames 9 - 12) PFLEX-IN006 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001...

  • Page 3: Table Of Contents

    Wiring......Power Terminal Block Designations ....Using PowerFlex 700S Drives with Regen Power Units . . . Step 4 —...

  • Page 4: Step 1 Read General Information

    Measure the DC bus voltage at the +DC & – DC terminals of the Power Terminal Block (refer to Chapter 1 in the PowerFlex 700S User Manual, publication 20D-UM001, for location). The voltage must be zero.

  • Page 5: Emc Instructions - Ce Conformity

    2. Review important precautions/attentions statements throughout this document before installing drive. 3. Grounding as described in the PowerFlex 700S Drive with Phase I Control User Manual, publication 20D-UM001. 4. Output power, control (I/O) and signal wiring must be braided, shield cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

  • Page 6: General Notes

    (harmonic emissions) on the AC supply system. • More information regarding harmonic emissions can be found in the PowerFlex 700S Drives with Phase I Control Reference Manual, publication PFLEX-RM001. • When operated on a public supply system, it is the responsibility of the...

  • Page 7: Step 2 Mount The Drive

    (see below) 101.6mm (4.0 in.) 101.6mm 50.8mm (2.0 in) (4.0 in.) Operating Temperatures PowerFlex 700S drives are designed to operate in a surrounding air ° ° temperature range of 0 to 40 C. To operate the drive in installations with °...

  • Page 8: Dimensions

    Dimensions Table B PowerFlex 700S Frames AC Input DC Input 380 . . . 400V 480V 600V 690V 540V 650V ND HP HD HP ND HP HD HP ND kW HD kW ND HP HD HP ND HP HD HP...
  • Page 9 Figure 2 PowerFlex 700S Frame 1-3 (Frame 1 Shown) 12.5 (0.49) 7.0 (0.28) typ 7.0 (0.28) typ 7.0 (0.28) Dimensions are in Weight ➊ kg (lbs.) Frame Drive 200.0 (7.87) 389.0 (15.31) 202.8 (7.98) 175.0 (6.89) 375.0 (14.76) 11.3 (24.92) 285.0 (11.22)
  • Page 10 Figure 3 PowerFlex 700S Bottom View Dimensions, Frame1 & 2 Frame 2 Frame 1 173.5 (6.83) 28.7 (1.13) Dia. 22.4 (0.88) Dia. 152.5 (6.00) 3 Places 2 Places 132.5 (5.22) 25.5 72.5 (2.85) (1.00) 187.6 (7.39) 160.3 190.4 187.9 (6.31) (7.50)
  • Page 11 Figure 4 PowerFlex 700S Frame 4 Dimensions 13.0 (0.55) 7.0 (0.27) 2 Places 7.5 (0.30) 15.1 (0.59) 369.5 (14.53) 348.9 (13.76) 8.0 (0.31) 3 Places Lifting Holes (0.31) 4 Places 47.0 (1.85) Dia. 28.7 (1.13) Dia. 2 Places 76.0 (2.99) 2 Places 54.1 (2.13) Dia.
  • Page 12 Figure 5 PowerFlex 700S Frame 5 Dimensions 369.4 (14.54) 70.1 (2.76) 41.9 (1.65) 6.50 (0.26) 6.50 (0.26) 7.5 (0.30) 7.5 (0.30) 369.0 (14.53) Overall Height 349.5 (13.76) 75 HP Frame 5 689.6 (27.15) Overall Height 100HP Frame 5 6.50 (0.26)
  • Page 13 Figure 6 PowerFlex 700S Frame 6 Dimensions 8.5 (0.33) 466.7 (18.38) 18.0 (0.71) 6.50 (0.26) 360.6 (14.20) Detail 2 Places 15.5 (0.61) 11.5 (0.45) 8.0 (0.31) 369.0 (14.53) 349.5 (13.76) 8.5 (0.33) Lifting Holes - 4 Places 126.3 12.7 (0.50) Dia.

  • Page 14: Step 3 Power Wiring

    ATTENTION: The following information is merely a guide for proper installation. The Allen-Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.
  • Page 15 Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance the motor can be located from the drive without the addition of motor protective devices such as terminator networks.
  • Page 16 Figure 7 Power Terminal Block Location Frame 2 Frame 1 ➌ DANGER Use 75C Wire Only Optional ➊ #10-#14 AWG Communications Torque to 7 in-lbs Module ➌ WIRE STRIP DC– 75C Cu Wire 6 AWG [10MM 2 ] Max. 12 IN. LBS. } TORQUE 1.4 N-M U/T1...
  • Page 17 Figure 8 Power Terminal Block Location, Cont’d Frame 5 Frame 6 Phase Selection Jumper ➋ Line Type ➋ Optional Communications Module Spare Spare Optional Communications Module ➍ POWER TERMINAL RATINGS 300 VDC EXT PWR SPLY TERM (PS+, PS-) WIRE RANGE: 14-1/0 AWG (2.5-35 MM WIRE RANGE: 22-10 AWG (0.5-4 MM TORQUE: 32 IN-LB (3.6 N-M) TORQUE: 5.3 IN-LB (0.6 N-M)
  • Page 18 Table D Power Terminal Block Specifications Wire Size Range Torque Terminal No. Name Frame Description Maximum Minimum Maximum Recommended Bolt Size ➊ Power Terminal Block 1 Input power and motor connections 4.0 mm 0.5 mm 1.7 N-m 0.8 N-m — (10 AWG) (22 AWG) (15 lb.-in.)

  • Page 19: Power & Ground Wiring

    Power & Ground Wiring Figure 9 Power and Ground Wiring (L1) (L2) (L3) (T1) (T2) (T3) – Required Input Fusing Required Branch Circuit Disconnect Important Common Bus (DC Input) Application Notes 1. If drives without internal precharge are used (Frames 5 & 6 only), then: a) precharge capability must be provided in the system to guard against possible damage, and b) disconnect switches Must Not be used between the input of the drive...

  • Page 20: Using Powerflex 700S Drives With Regen Power Units

    If a Regenerative unit (i.e., 1336 REGEN) is used as a bus supply or a brake, with Regen Power Units the common mode capacitors should be disconnected. Refer to the PowerFlex 700S Drives with Phase I Control User Manual, publication 20D-UM001, for information on removing common mode capacitors. Regenerative Unit to Drive Connections...
  • Page 21 Table E Recommended Control Wire Insulation Type Wire Type(s) Description Rating Digital I/O Un-shielded Per US NEC or applicable – 300V, 60 national or local code (140 Shielded Multi-conductor shielded cable 0.750 mm (18AWG), 3 Minimum such as Belden 8770(or equiv.) conductor, shielded.

  • Page 22: Dip Switch Settings

    DIP Switch Settings Figure 10 Main Control Board Dip Switches SIDE VIEW FRONT - TOP VIEW UP = OPEN = OFF DOWN = CLOSED= ON Analog Input #1 +/-10.0V DC +/-1.0V DC Scaling SW1-1 Open Closed Analog Input #2 +/-10.0V DC +/-1.0V DC Scaling SW1-2 Open...

  • Page 23: I/O Terminal Blocks

    Switches SW2-1, 2-3, and 2-5 are for the secondary encoder. Set these switches to match the encoder output specifications. Open these switches for 12V DC operation, close them for 5V DC operation. I/O Terminal Blocks Wiring the Main Control Board I/O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections.
  • Page 24 Optional connection point for analog shields. (1) Refer to Analog Input Settings in the PowerFlex 700S User Manual, publication 20D-UM001, for necessary dip switch settings. (2) Analog shields should connect to common at the signal source, if possible. Shields for signals from ungrounded devices, such as analog tachometers, should connect to an analog shield terminal point at the drive.

  • Page 25: I/O Wiring Examples

    Power Supply +12V DC Return (B) (-) (1) Refer to Encoder Input Setting in the PowerFlex 700S User Manual, publication 20D-UM001, for necessary dip switch settings. (2) This power supply supports only the secondary encoder interface. Do not use it to power circuits outside of the drive I/O Wiring Examples This section provides basic information to wire the PowerFlex 700S Drive.
  • Page 26 Input/Output Connection Example Sourcing Input - using internal power supply Required Parameter Changes Enable - In sinking configuration, this circuit must connect to 24V DC power for drive to run. TB1 - Row T (Top) Precharge Precharge control is used in common bus configurations and is not required for AC fed drives.
  • Page 27 Input/Output Connection Example • Set the value of Parameter 839 [DigIn2 Sel] to a value 12 - 24V DC Inputs 3-Wire Control, Non-Reversing - using internal power supply of 1 - “Normal Stop” Digital Inputs used for TB2 - Row T (Top) •...
  • Page 28 Analog I/O Connection Example Analog Outputs - Using Analog Out 1, -10V to + 10V to meter Motor +/-10V DC RPM and direction: • Send the data to the Analog Output Used to drive analog Par 815 [Anlg Out1 Real] (the destination) linked to TB1 - Row B (Bottom) meters displaying speed Par 300 [Motor Spd Fdbk] (the source)

  • Page 29: Step 5 Start-Up Check List

    Step 5 Start-Up Check List This section describes how you start-up the PowerFlex 700S drive. ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure.

  • Page 30: Applying Power To The Drive

    The remainder of this procedure requires that a Human Interface Module (HIM) be installed. If an operator interface is not available, remote devices should be used to start-up the drive. ➊ PWR (Power) DRIVE DRIVE ➋ ENABLE SYNCHLINK STS (Status) ➌...
  • Page 31 PowerFlex 700S Drives with Phase I Control User Manual, publication 20D-UM001, for a list of potential digital input conflicts. If a fault code appears, refer to Chapter 4 in the PowerFlex 700S Drives with Phase I Control User Manual, publication 20D-UM001.

  • Page 32: Step 6 Program The Drive - Start-Up

    Parameter shown. Use the arrow keys to scroll Device Select through all the menu options. 1. Follow the instructions on the screen to complete the Start-Up. PowerFlex 700S The Start-Up routine sets up Diagnostics the drive for basic operation. Push Enter.
  • Page 33 Down 1 level or Select PowerFlex 700S Back 1 level or 1 selection Start-Up Scroll all choices Feedback Motor Control Motor Data Power Circuit Test Direction Test Configuration Setup / Select Select Motor Control Enter Motor NP Data Diagnostic Check for...

  • Page 34: Parameter Files & Groups

    Parameter Files & Groups S y n c C o m h L i n k m u n i I n p u t c a t i o s & O u t p u t U t i l i t y S p e e d / P o P o s i t...
  • Page 35 Name Description Values Fwd Speed Limit Units: RW Real Sets a limit on the speed reference in the positive direction. This value can be entered as Default: 2205.0000 a positive value or zero. Min/Max: 0.0000/14112.0000 Comm Scale: Parameter 4 [Motor NP RPM] = 1.0 ✓...
  • Page 36 Name Description Values DigIn2 Sel Default: “Norm Stop-CF” Enter or write a value to select the function of digital input 2. Options: “Not Used” “User Select” “Normal Stop” “Reserved” “Start” “Reserved” “Run” “Reserved” “Clear Faults” “Reserved” “Stop-CF” “Reserved” “Jog 1” “Reserved”...

  • Page 37: Drivelogix™ Recommended Programming Techniques

    Allows real names to be applied to the User Defined tags of the static assembly. c) Allows new functions of DriveLogix and the PowerFlex 700S to be clearly named in the program even if RSLogix 5000 has not been updated.

  • Page 38: Troubleshooting

    Troubleshooting ® Abbreviated Fault & Alarm For a complete listing of Faults and Alarms, refer to the PowerFlex 700S Clearing Drives with Phase I Control User Manual, publication 20D-UM001. A fault is a condition that stops the drive. There are two fault types. Type Fault Description ➀...

  • Page 39: Technical Support

    Technical Support Online You can access the complete PowerFlex 700S User Manual, publication 20D-UM001, online at: http://www.rockwellautomation.com/literature PowerFlex 700S and DriveLogix™ Technical Support is available online Important: You are encouraged to navigate our free website as part of your installation and start-up process.
  • Page 40 Notes: PowerFlex, DriveLogix, Logix, FlexLogix, NetLinx, DriveExecutive, DriveObserver, DriveExpert, FORCE Technology, Zero Stacking, Flex I/O, FlexLogix, DriveTools, RSLogix 5000, SynchLink and SCANPort are trademarks of Rockwell Automation. ControlNet is a trademark of ControlNet International, Ltd. DeviceNet is a trademark of the Open DeviceNet Vendor Association. www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444...

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