Allen-Bradley PowerFlex 700H Installation Instructions Manual
Frame 10 replacement power structures
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Also See for PowerFlex 700H:
- Hardware service manual (120 pages) ,
- Programming manual (116 pages) ,
- Service manual (115 pages)
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Introduction
®
PowerFlex
700S and 700H Frame 10
Replacement Power Structures
Use this document to install a replacement power structure on a PowerFlex
700S or 700H frame 10 drive. This document covers the following
replacement power structures:
Spare Module Catalog
PowerFlex 700H
String
AC Input
SK-H1-PWRMOD-D385 20CC385
20CD385
SK-H1-PWRMOD-D460 20CC460
20CD460
SK-H1-PWRMOD-D500 20CC500
20CD500
SK-H1-PWRMOD-E261 20CE261
20CF261
SK-H1-PWRMOD-E325 20CE325
20CF325
SK-H1-PWRMOD-E385 20CE385
20CF385
SK-H1-PWRMOD-E416 20CE416
20CF416
Installation Instructions
PowerFlex 700H
PowerFlex 700S
DC Input
AC Input
20CH385
20DC385
20CJ385
20DD385
20CH460
20DC460
20CJ460
20DD460
20CH500
20DC500
20CJ500
20DD500
20CK261
20DE261
20CM261
20DF261
20CK325
20DE325
20CM325
20DF325
20CK385
20CF385
20CM385
20DF385
20CK416
20DE416
20CM416
20DF416
PowerFlex 700S
DC Input
20DH385
20DJ385
20DH460
20DJ460
20DH500
20DJ500
20DK261
20DM261
20DK325
20DM325
20DK385
20DM385
20DK416
20DM416
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Summary of Contents for Allen-Bradley PowerFlex 700H
- Page 1 Introduction Use this document to install a replacement power structure on a PowerFlex 700S or 700H frame 10 drive. This document covers the following replacement power structures: Spare Module Catalog PowerFlex 700H PowerFlex 700H PowerFlex 700S PowerFlex 700S String AC Input...
- Page 2 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures ATTENTION: To avoid an electric shock hazard, ensure that all power to the drive has been removed before performing the following. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before servicing the drive.
- Page 3 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Step 1: Configuring the Before configuring the new power structure you must remove the protective covers. Refer to the Installation Instructions - PowerFlex 700S and 700H New Power Structure High Power Drives, publication PFLEX-IN006… for instructions on removing these covers.
- Page 4 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Configuring the EMC Filter Frame 10 size drives are equipped with common mode capacitors and capacitors that are connected to the input terminals. To guard against drive damage, these capacitors should be disconnected depending upon the type of ground system on which the drive is installed.
- Page 5 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Figure 2 Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumper There is one common mode jumper located on the upper-right side of the power structure. Front View of Assembly Rectifier Circuit Board...
- Page 6 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Move the Common Mode Jumper to the Disconnected Position Follow the lettered steps below to move the common mode jumper to the disconnected position (refer to Figure 2 on page 5 for jumper location): Task Description...
- Page 7 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Insulate Terminal X4 on the Rectifier Circuit Board Follow the lettered steps below to insulate terminal X4 on the Rectifier circuit board (refer to Figure 2 on page 5 for Rectifier board location): Task Description Remove the screw from the X4 connection on the Rectifier circuit board.
- Page 8 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Disconnect the Small Capacitors from the Input Terminals Follow the lettered steps below to disconnect the small capacitors from the input terminals: Task Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals.
- Page 9 -DC terminal and the chassis. The voltage must be zero for all three measurements. Step 3: Removing the Old Refer to the PowerFlex 700H/S Frame 10 Hardware Service Manual, publication PFLEX-TG002…, for information about removing the old Power Structure power structure.
- Page 10 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Step 5: Connecting the You must connect the new power structure to the components in the drive. If the drive has DC input, you must also connect the pre-charge circuit. Power Structure to Components in the Drive Connections to the 700S Control When installing a power structure in a PowerFlex 700S drive, you must...
- Page 11 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Figure 3 Connections Between the Power Structure and the 700S Phase I Control Make and verify these connections To X13 Connector for Rectifier Board (AC Input Drives Only) ASIC Board Fiber Optic Cables Inside Power Structure Common Mode Filter Board J9 J10 J11 J12 J14 J13...
- Page 12 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Figure 5 Termination Points on the ASIC Board Connects to X13 connector for the Connects to fan on ASIC Rectifier board on AC input drives Cassette cover Connect to Pre-charge circuitry on DC Input drives Fiber Optic connections to the Fiber Optic Interface Board...
- Page 13 J4 J5 Common Mode Filter Board Connections to the 700H Control When installing a power structure in a PowerFlex 700H drive, you must make the following connections between the ASIC and Fiber Optic Adapter and Rectifier boards: Connect this component: termination point in …this component : termination point on the...
- Page 14 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Connect this component: termination point in …this component : termination point on the the Power Structure to … Control Frame ASIC Board : H7 (fiber optic connector) Fiber Optic Adapter Board : H7 (fiber optic connector) ASIC Board : X10 Fiber Optic Adapter Board : X3...
- Page 15 PowerFlex® 700S and 700H Frame 10 Replacement Power Structures Pre-Charge Connections on Drives with DC Input You must connect the ASIC board connectors X9 and X15 to the X50 terminal block for the pre-charge circuit. The X50 terminal block is located on the Control Frame.
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Page 16: Step 7: Starting The Drive
700S drive, you should label it with the accompanying on the New Power Structure PowerFlex 700S label. If you are installing the power structure in a 700H drive, you should label it with the accompanying PowerFlex 700H label. CAPA CITOR... -
Page 17: Reference Materials
SGI-1.1 Control A Global Reference Guide for Reading Schematic Diagrams 0100-2.10 Guarding Against Electrostatic Damage 8000-4.5.2 The following manuals are recommended for detailed PowerFlex 700H and 700S information: Title Publication PowerFlex 700S Reference Manual - Phase I Control PFLEX-RM002… PowerFlex 700S Reference Manual - Phase II Control PFLEX-RM003…... - Page 18 www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication PFLEX-IN008D-EN-P - August 2008 351483-P04...
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