Carel humiSteam x-plus User Manual
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Carel humiSteam x-plus User Manual

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humiSteam x-plus
steam humidifi ers

User manual

I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s

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  • Page 1: User Manual

    User manual I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s...
  • Page 3 WARNINGS The liability of CAREL in relation to its products is specifi ed in the CAREL general contract conditions, available on the website www.carel.com and/or by specifi c agreements with customers; specifi cally, to the extent where allowed by applicable legislation, in no case will CAREL, its employees or subsidiaries be liable...

  • Page 5: Table Of Contents

    3.2 CAREL linear distributors for air ducts (DP***DRU) ....... 13 11.1 Spare parts for models UE001 to UE018 ...........30 3.3 CAREL steam blowers (VSDU0A*, models UE001 to UE018 only) ..13 11.2 Spare parts for models UE025 to UE065 ..........33 3.4 Steam hoses ......................
  • Page 6 UE xxx x x x 0 1 3 4 5 6 7 ID prefi x; mod. production rated instant steam production 1.5/3.3 in kg/h / lbr/h: 3/6.6 5/11 8/17.6 9/19.8 10/22 15/33 18/39.7 25/55.1 35/77.2 45/99.2 65/143.3 90/198.4 130/286.6 type of control: X= X-plus controller type - power supply: type U= 208...

  • Page 7: Introduction And Assembly

    1. INTRODUCTION AND ASSEMBLY 1.1 humiSteam x-plus (UEX*) UE090 UE130 dimensions 1150 (45.3) 1150 (45.3) Range of isothermal immersed electrode humidifi ers with liquid crystal mm (in) 465 (18.3) 465 (18.3) display for the control and distribution of steam. 890 (35.0) 890 (35.0)

  • Page 8: Removing The

    Fig. 1.e Fig. 1.i Spacing of the holes on the wall Models UE001 to UE018 turn oval-shaped label with the Carel logo, revealing the head of the earth screw below; remove the screw using a screwdriver; distance Models hold the cover by the sides and tilt;...

  • Page 9: Fitting The

    (keeping it slightly oblique), until it rests on the rear edges, paying attention to the positioning holes on the side; tighten the earth screw using a screwdriver; turn the red oval-shaped plate with the CAREL logo until covering the fastening hole below. Models UE025 to UE130 ...

  • Page 10: Water Connections

    UE0018, use a hose with 3/4’’G fi ttings (see par. “Technical tank of the humidifi er (this can run into the drain funnel/air gap specifi cations” page 41, compatible CAREL hose: code reducer coupling). FWH3415000). On models UE025 to UE130 connect the hose with ...
  • Page 11 Models UE001 to UE018 Models UE025 to UE130 Key: supply water inlet drain water outlet bottom tank drain water outlet (models UE025 to UE130 only) supply water inlet drain tempering valve. Note: Double cylinder units UE090-130 have 2 drain tempering connections Fig.

  • Page 12: Supply Water

    2.1 Supply water Only use main water with: • pressure between 0.1 and 0.8 MPa (14.5 and 116 PSI), temperature between 1 and 40 °C (33.8 and104 °F) and an instant fl ow-rate no lower than the rated fl ow of the fi ll solenoid valve, the connection is G3/4M (see par.

  • Page 13: Steam Distribution

    3.4 Steam hoses • use CAREL hoses (max. 4 m ( max. 13 feet)) long, see “Models of steam hoses”, page 47). Rigid pipes may break and cause steam leaks; dimensioni in mm •...

  • Page 14: Condensate Drain Hose

    To drain the condensate, connect a drain hose with a drain trap and a incline of 2° upwards (see Fig. 3.c); minimum slope of 5° to the bottom of the humidifi er (see Fig. 3.d). CAREL  the ends of the hose are tightened to the fi ttings with metal clamps;...

  • Page 15: Electrical Connections

    4. ELECTRICAL CONNECTIONS 4.1 Preparing the electric cableways Single-phase models Three-phase models Models UE001 to UE018 outside unit, bottom view inside unit, top view L1 L2 L3 Fig. 4.c (view inside unit, electrical compartment) Important: Important: connect the yellow-green cable to the earth point (GND). 4.3 Control signals ( M2.1 - M2.8;...
  • Page 16 Fig. 4.i PROPORTIONAL EXTERNAL CONTROLLER jumper outputs M2.7 and M2.8 or connect to a remote contact • CONTROL WITH CAREL MAIN PROBE AND LIMIT PROBE connect outputs M2.1 and M2.2 to an external controller • • jumper outputs M2.7 and M2.8 or connect to a remote contact The humidifi er can be programmed to receive one of the following •...

  • Page 17: Alarm Contact (M6.1 - M6.3)

    • industrial: DPPC112000 and DPPC212000 4.5 Dehumidifi cation contact (M5.1 - M5.2) If non-CAREL probes are used, check: When the humidifi er is used in the control modes with main probe or main • voltage signal: 0 to 1 Vdc, 0 to 10 Vdc, 2 to 10 Vdc, terminal M2.1 (GND: probe plus limit probe, a contact (NO - normally open - voltage free) can be M2.2);...

  • Page 18: Remote Terminal And Supervisory Network

    (code 0907858AXX) (see Fig. 5.a); via RS232 serial lines or FTT10 LON using the optional cards shown in the • up to 200 meters: two CAREL TCONN6J000 boards, 6-wire telephone following table. cables and an AWG20-22 shielded cable with 3 twisted pairs (for the...

  • Page 19: Modbus® Protocol

    CONTROL OF PRODUCTION FROM SERIAL PORT STOP PRODUCTION FROM SERIAL PORT (BMS) You can stop the output from the serial port. (BMS) In addition to the detention serial, there are also the following stops: You can set the electronic control to use as a primary control signal value -on/off Terminal from the serial port instead of the electrical terminals.

  • Page 20: Cascading Control Of Other Units

    5. 4 Cascading control of other units Example 3 The steam production reached can exceed the maximum capacity of the master unit by connecting one or more slaves UEX-plus / UE X- plus P0 = 100% UE X-plus current production = 70% - Master: UEX unit with analogue output to control the other units;...

  • Page 21: Starting And User Interface

    6. STARTING AND USER INTERFACE Before starting the humidifi er, check: (6) DOWN circular navigation inside the menus, the screens, the parameters and the values of the parameters from the “main” screen access an “INFO” screens 6.1 Starting 6.5 “Main” screen if the cylinder is new, run a pre-wash cycle (the cylinder is fi lled and emptied three times, cleaning the inside walls from impurities, see menu maintanance >change cylinder >...

  • Page 22: Set" Screen

    • 6.7 “SET” mask OFF by Keyb.: steam production disabled by keyboard (see “SET” mask); Used to set the main values for the humidifi er. • Manual Proc.: humidifi er functions managed manually (maintenance To access, press ENTER from the “Main” screen, to move from one value to the menu >...

  • Page 23: Main Menu

    6.8 Main menu To access press PRG from the main screen Buttons: • UP and DOWN: navigation inside the sub-menus, screens, and range of values and settings; • ENTER: confi rm and save the changes made; • ESC: to go back (pressed repeatedly returns to the “Main” screen). User Main probe threshold 1.

  • Page 24: User Menu

    7. USER MENU From the main screen press: • PRG to access the main menu, Always OFF • ENTER to select and access the menu user. User menu screens: Fig. 7.1 1. Alarm thresholds 2. System clock 7.5 Weekly scheduler 3.

  • Page 25: Installer Menu

    8. INSTALLER MENU • ENTER, 8.3 Operating options • ENTER, Operating options (1/2) • UP or DOWN to enter the password “77”, • ENTER to confi rm and access the installer menu. parameter range default UOM % rH % rH Select data view on main mask Installer menu screens: °C-°F...

  • Page 26: Supervisor

    8.6 Supervisor parameter range def. 0 to 200 identifi cation number for BMS network 1200, 2400, 4800, 9600, 19200 Com. speed 19200 CAREL, MODBUS, LON, CAREL Protocol RS232, WINLOAD YES/NO Enable On/OFF from supervisor “UEX-PLUS” +03U0040EN - Rel. 1.35 - 10.05.2013...

  • Page 27: Maintenance Menu

    9. MAINTENANCE MENU Important: the operations described in this menu must only be In the models with two cylinders, there is a second screen for the second carried out by qualifi ed personnel. cylinder (with the same functions and procedures as the fi rst). From the main screen press: 9.4 Change cylinder •...

  • Page 28: Table Of Alarms

    In these conditions, pressing the alarm button once displays the type of type of fault, while the message displayed is reset manually (see the table alarm (and the code, in line with the CAREL humidifi er standard). below). Even if no longer active, the alarm status continues to be displayed until the “reset display”...
  • Page 29 Limit probe limit probe high check the operation of the limit probe Automatic signal only. Warning: E= humidity humidity reading High humidity limit active warning probe Main probe main probe not check the connection of the probe, and the Automatic Stop Alarm: active...

  • Page 30: Maintenance And Spare Parts

    11. MAINTENANCE AND SPARE PARTS 11.1 Spare parts for models UE001 to UE018 fi ll tank internal tubing kit fi ll solenoid and drain tempering valve kit cylinder manifold with drain pump plastic base plastic humidifi er top TAM (transformer for measuring the current) transformer contactor fuse holder...
  • Page 31 01,..,90 Kg/h A3=130 Kg/h v: voltage i: 0 single packing; 1: multiple packing For items not listed, please refer to CAREL, your local branch or agent. Table of spare part codes, single-phase cylinders UE001 to 009, electrode and gasket kit Model...
  • Page 32 Table of spare part codes, three-phase cylinders UE003 to 018, electrode and gasket kit Model UE003 UE005 UE008 UE010 UE015 UE018 STANDARD 208/230 VAC 3~, conductivity 350 to 1250 μS/cm BL0T1B00H2 BL0T2A00H2 BL0T2A00H2 BL0T3A00H2 BL0T3A00H2 disposable 460 VAC 3~, conductivity 350 to 750 μS/cm BL0T1D00H2 BL0T2D00H2 BL0T2D00H2...

  • Page 33: Spare Parts For Models Ue025 To Ue065

    11.2 Spare parts for models UE025 to UE065 Key: drain circuit fi ll solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM (transformer for measuring the current) contactor transformer pump control relay fuse holder electronic controller power terminals...
  • Page 34 0 single packing; 1: multiple packing For items not listed, please refer to CAREL, your local branch or agent. Table of spare parts for standard and special cylinders UE025 to UE065 “UEX-PLUS” +03U0040EN - Rel. 1.35 - 10.05.2013...
  • Page 35 Description UE025 UE035 UE045 UE065 STANDARD disposable cylinders 208V 3ph cylinder, conductivity 350 to 1250 μS/cm BL0T4C00H2 BL0T4B00H2 BL0T5A00H1 230V 3ph cylinder, conductivity 350 to 1250 μS/cm BL0T4C00H2 BL0T4B00H2 BL0T5B00H0 460V 3ph cylinder, conductivity 350 to 1250 μS/cm BL0T4D00H2 BL0T4D00H2 BL0T4D00H2 BL0T5D00H0 575V 3ph cylinder, conductivity 350 to 1250 μS/cm...

  • Page 36: Spare Parts For Models Ue090 To Ue130

    11.3 Spare parts for models UE090 to UE130 Key: drain circuit fi ll solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM (transformer for measuring the current) contactor transformer pump control relay fuse holder electronic controller power terminals...
  • Page 37 01,..,90 Kg/h A3=130 Kg/h v: voltage i: 0 single packing; 1: multiple packing For items not listed, please refer to CAREL, your local branch or agent Table of spare parts for standard and special cylinders UE090 to UE130 Description UE090...

  • Page 38: Cleaning And Maintenance Of The Cylinder

    11.4 Cleaning and maintenance of the cylinder 11.5 Mechanically draining the water in the cylinder Replacement Drain due to gravity without activating the humidifi er, recommended if: Important: the cylinder must be only be replaced by qualifi ed • humidifi er decommissioned; personnel, and with the humidifi er disconnected from the power •...

  • Page 39: Cylinder Connection

    11.6 Cylinder connection 11.7 Cleaning and maintenance of the other components Three-phase models UE025 to UE130 Important: production conductivity (μS/cm) power supply (V) (kg/h) 208-230 460-575 • when cleaning plastic components do not use detergents or solvents; 25 /model 75/350 μS/cm •...

  • Page 40: Wiring Diagrams

    12. WIRING DIAGRAMS 12.1 Diagram of single-phase models UE001 to UE009(208-230V) key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuse transformer manual switch fi ll valve drain pump high level electrodes conductivity meter external TAM valve drain tempering (**) Attention: for TAM confi gurations and connections see par.

  • Page 41: Diagram Of Three-Phase Models Ue003 To Ue018 (208-230-460-575V)

    12.2 Diagram of three-phase models UE003 to UE018 (208-230-460-575V) key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuse transformer manual switch fi ll valve drain pump high level electrodes conductivity meter external TAM valve drain tempering “UEX-PLUS”...

  • Page 42: Diagram Of Three-Phase Models Ue025(208-230-460-575V), Ue35(208-230-460-575V) And Ue045(460-575V)

    12.3 Diagram of three-phase models UE025(208-230-460-575V), UE35(208-230-460-575V) and UE045(460-575V) key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuse transformer manual switch fi ll valve drain pump valve drain tempering high level electrodes conductivity meter external TAM (**) Attention: for TAM confi gurations and connections see par.

  • Page 43: Diagram Of Three-Phase Models Ue045 (208-230 V) And Ue065 (460-575 V)

    12.4 Diagram of three-phase models UE045 (208-230 V) and UE065 (460-575 V) key: terminal block contactor F1-F2 primary fuse fuse protection drain pump secondary fuses transformer manual switch fi ll valve drain pump valve drain tempering high level electrodes conductivity meter external TAM (**) Attention: for TAM confi gurations and connections see par.

  • Page 44: Diagram Of Three-Phase Models Ue090 To Ue130

    12.5 Diagram of three-phase models UE090 to UE130 key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuse transformer manual switch FV 1-2 fi ll valve DP 1-2 drain pump LS 1-2 high level electrodes CS 1-2 conductivity meter TAM 1-2 external TAM DT 1-2...

  • Page 45: General Features And Models

    13. GENERAL FEATURES AND MODELS 13.1 humiSteam models and electrical specifi cations power supply nominal specifi cations model steam power code voltages current TAM confi guration cable recommended wiring production (2; 4) (kW) (V - type) External fuses diagram (kg/hr) (AWG) sizes (Fig.)
  • Page 46 TAM confi gurations and connections (transformer for measuring the current) Important: the confi gurations and connections are already made by CAREL, and no changes are required. The following diagrams represent possible connection modes and may be useful in the event of serious electrical malfunctions on the humidifi er.

  • Page 47: Technical Specifi Cations

    1/1.5 kg/h (lb/h) (2.2/3.3) (6.6) (11) (17.6) (19.8) (22) (33) (39.7) (55.1) (77.2) (99.2) (143.3) (198.4) (286.6) CAREL steam hoses code ID mm (in) SHOSE00022 22 (0.9”) √ √ SHOSE00030 30 (1.2”) √ √ √ √ √ √ SHOSE00040 40 (1.6”) √...

  • Page 48: Models Of Concentrated Jet Steam Distributors

    ** = use CAREL “Y” kit code UEKY000000 (40 mm/1.6” inlet and 2 x 30 mm/1.2” outlets) *** = use one CAREL “Y” kit code UEKY40X400 (40 mm/1.6” inlet and 2 x 40 mm/1.6” outlets) and two CAREL “Y” kit code UEKY000000 (40 mm/1.6” inlet and 2 x 30 mm/1.2” outlets) 13.5 Models of linear distributors...
  • Page 49 “UEX-PLUS” +03U0040EN - Rel. 1.35 - 10.05.2013...

  • Page 50: Controlling The Board Via Network

    OTHERWISE THE OPERATION OF THE HUMIDIFIER MAY BE AFFECTED. “A” read (R)/ analogue variables* (Modbus®: REGISTERS) write (W) CAREL - Modbus® room probe/external regulator: demand room probe/external regulator: minimum (calibration) room probe/external regulator: maximum (calibration) room probe/external regulator: off set (calibration)
  • Page 51 high conductivity alarm high conductivity warning cylinder 1: high current alarm cylinder 1: low current alarm cylinder 1: lack of water alarm cylinder 1: low production alarm cylinder 1: drain alarm cylinder 1: full without demand alarm cylinder 1: maintenance-due alarm (timed) cylinder 1: pre-exhaustion warning cylinder 1: foam warning cylinder 1: totally exhausted warning...
  • Page 52 4 = %rh control with external probe + limit probe; 5 = temperature control room probe/ext. regulator: type of signal 0 = 0-1 v; 1 = 0-10 v; 2 = 2-10 v; 3 = 0-20 ma; 4 = 4-20 ma; 5 = ntc carel standard limit probe: type of signal 0 = 0-1 V;...
  • Page 53 system timer: month (can be edited for updating the sistem timer!) system timer: year (can be edited for updating the sistem timer!) cylinder 1: hour counter cylinder 2: hour counter voltage type (v): 0 = 200; 1 = 208; 2 = 230; 3 = 400; 4 = 460; 5 = 575 humidifi er type lista modelli umidifi catori parameter Installer/Supervisor/Supervisor connect/Reg.

  • Page 54: Technical Appendix

    14. TECHNICAL APPENDIX available only in models UE090...UE130 . 14.1 Operating principle Proportional control with limit probe (see Figs. 14.1 and Immersed electrode humidifi ers produce steam by boiling the water 14.3) contained inside the cylinder. The heat required to boil the water is produced See “proportional control”, with the addition of a limit probe, generally by passing an electrical current through the water in the cylinder.

  • Page 55: Operation With Two Cylinders (Only Ue090

    If this mode is activated, if the probe limit is disconnected, (alarm E4) steam Overriding the conductivity of the supply water production will continue according to read only the main probe. In conditions where the supply water has relatively low conductivity, a higher conductivity value can be set (installer menu >...

  • Page 56: Automatic Insuffi Cient Supply Water Management

    To set “cylinder exhaustion warning” (maximum operating hours): installer menu > options > cylinder lifetime warning (setting “0” disables the alarm). CAREL reserves the right to modify or change its products without prior notice. “UEX-PLUS” +03U0040EN - Rel. 1.35 - 10.05.2013...
  • Page 60 Samsennok, Huaykwang, Bangkok 10310 Thailand e-mail: sales@carel.com.au - www.carel.com.au Tel: (+66) 2 513 5610 Fax: (+66) 2 513 5611 CAREL China - CAREL Electronic (Suzhou) Co. Ltd. e-mail: info@carel.co.th - www.carel.co.th No. 26, 369 Lushan Road, Suzhou City, Jiangsu Province, CAREL Spol (Czech and Slovakia) s.r.o.

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