Dick SM-100 Operating Instructions Manual
1~230 v - 50 hz belt grinder
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Summary of Contents for Dick SM-100
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Page 1: Operating Instructions
~230 V - 50 Hz Belt grinder Art. No. 9 8070 000 Friedr. Dick GmbH & Co. KG · Postfach 1173 · 73777 Deizisau · GERMANY · Tel.: +49 (0)7153-817-0 · Fax: +49 (0)7153-817-218/-219 · Web: www.dick.de · E-mail: mail@dick.de ·... - Page 2 These operating instructions are protected by copyright; all rights are reserved. These operating instructions may not be reproduced or copied, either in full or in part, without the prior consent of Friedr. Dick GmbH & Co. KG. Infringements are subject to compensation claims and can result in criminal prosecution.
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Page 3: Table Of Contents
9.1 Cleaning the belt grinder ..............30 9.2 Changing the grinding belt ..............30 9.3 Changing the polishing wheel ............. 32 10. Spare Parts....................34 10.1 Spare parts drawing ................34 10.2 Ordering spare parts ................35 11. EC Declaration of Conformity..............36 Belt grinder SM-100... -
Page 4: User Information
The technical information and instructions for use in these opera- ting instructions are up-to-date and correct on delivery of the belt grinder. Friedr. Dick GmbH & Co. KG reserves the right to further develop the design and to make changes without notice. -
Page 5: Lists
For more information on the meaning of the warnings, refer to the Safety chapter. MANDATORY This symbol indicates instructions, which must be complied with for safety reasons. NOTE, TIP This symbol denotes general information, which contains user tips and useful information. Belt grinder SM-100... -
Page 6: Scope Of Supply
Keep the invoice for the entire warranty period as proof of purchase. In case of complaints, write to Friedr. Dick GmbH & Co. KG, enc- lose the original invoice and a precise description of the defect(s). Before returning the product, wait for the manufacturer's reply in order to initiate the necessary steps. -
Page 7: Product Liability
Product Liability 3. Product Liability DICK belt grinders are sold with a 12 month guarantee for the owner, starting from the day of delivery (verification by means of invoice). All abrasives and other wearing parts are excluded from the guar- antee. -
Page 8: Safety
Intended use The SM-100 belt grinder is solely designed for commercial use. The SM-100 belt grinder can be used for hand-guided dry grinding (sharpening) and polishing of cleaned knives and cutting tools. Any other or additional use is deemed to be not as intended and therefore misuse. -
Page 9: General Safety Instructions
+3 and +30 °C. Only original spare parts and accessories of Friedr. Dick GmbH & Co. KG may be used. The owner is responsible for any damage caused by misuse. - Page 10 Do not use the belt grinder in a damp or wet environment. • Ensure good lighting. • Do not use the belt grinder near flammable liquids or gases. Before each transport, switch off the belt grinder and remove the mains plug from the socket. Belt grinder SM-100...
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Page 11: Information Signs On The Belt Grinder
[1] Wear hearing protection and safety glasses or goggles when working with the belt grinder [2] Danger! Electric shock [3] Remove the mains plug from the socket [4] Read the operating instructions before starting up [5] Type plate Belt grinder SM-100... -
Page 12: Covers
WARNING Risk of injuries due to missing covers The belt grinder may not be started up until all covers and guards on the polishing wheel and grinding arm (Figure 6.2 – Structure and Function) are fully functional. Belt grinder SM-100... -
Page 13: Structure And Function
Sound emissions to EN 11201 during the grinding of boning knives. Emissions sound pressure level L 76 dB (A) Uncertainty KpA: 3 dB (A) Emissions sound pressure level L 89 dB (A) Uncertainty KpA: 3 dB (A) Belt grinder SM-100... -
Page 14: Structure
[2] Grinding belt [3] Direction of rotation of the grinding belt [4] Drive motor [5] Switch [6] Base [7] Machine base [8] Polishing station [9] Polishing wheel [10] Direction of rotation of the polishing wheel [11] Support foot Belt grinder SM-100... -
Page 15: Function
[2] Left-hand side panel of the grinding arm [3] Right-hand side panel of the grinding arm [4] Front cover of the grinding belt [5] Left-hand side panel of the polishing wheel [6] Cover of the polishing wheel Belt grinder SM-100... -
Page 16: Putting Into Operation
Risk of injuries in case of a posture in which the user can- not maintain their balance • Adjust the height of the base unit to the height of the operator so that they work in an upright, stable position, in which they are able to maintain their balance. Belt grinder SM-100... -
Page 17: Assembling The Belt Grinder
The belt grinder is fixed onto the stand using the mounting holes [1]. Adjust belt grinder IMPORTANT Risk of injuries due to rotating machine parts • Remove the plug from the socket before carrying out any adjustment work. Belt grinder SM-100... -
Page 18: Adjusting The Deflector Plate
[1] to 2 mm. • Adjust the distance using the star knob [4]. Adjusting the grinding arm angle The angle of the grinding arm can be adjusted before working with the belt grinder. Adjust the angle as follows: Belt grinder SM-100... -
Page 19: Install Support Foot
1 Undo the adjusting screw [1], 2 Move the grinding arm into the required position, 3 Tighten the adjusting screw [1]. Install support foot Figure 7.4 – Installing the support foot [1] Screws [2] Support foot [3] Screw [4] Retainer Belt grinder SM-100... -
Page 20: Adjusting The Belt Alignment And Running
A misaligned, skew-running belt damages the housing. • Before switching on the belt grinder, check the running of the grinding belt, to ensure it is straight. Adjust the angle as follows: Figure 7.5 – Grinding arm [1] Right-hand side panel [2] Fastening screws Belt grinder SM-100... -
Page 21: Controls On The Belt Grinder
5 Screw the side panel back on tight. 6 If necessary, readjust while the motor is running. Controls on the belt grinder Figure 7.7 – Switches [1] Switch for switching off (red, 0) [2] Switch for switching on (green, I) Belt grinder SM-100... -
Page 22: Switching On The Belt Grinder
Before starting work at the belt grinder, ensure you are in a stable position in which you can maintain your balance with- out any effort. • When grinding and polishing, do not look away from the belt grinder and workpiece. Belt grinder SM-100... - Page 23 • wear safety glasses or goggles, • wear hearing protection, • wear suitable protective gloves, • do not touch rotating machine parts with parts of the body cov- ered with fabric. Belt grinder SM-100...
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Page 24: Switching Off The Belt Grinder
• When disconnecting the power connection, hold onto the plug and pull it out of the socket. 3 Pull the mains plug out of the socket. 4 Cleaning the belt grinder. Belt grinder SM-100... - Page 25 • After carrying out grinding work, never leave the belt grinder unsupervised unless the mains plug has been disconnected. • Store the belt grinder in a safe place, to which unauthorised persons do not have access. Belt grinder SM-100...
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Page 26: Machining Workpieces
NOTE Dirty knives can irreparably damage the grinding belt and polishing wheel. The surfaces can heat with long-term use. • Only machine clean knives. • Switch off the belt grinder after 30 minutes at the latest. Belt grinder SM-100... - Page 27 Figure 8.2 – Grinding (sharpening) knives [1] Knife edge [2] Direction of rotation of the abrasive [3] Knife positioned at right-angles to the grinding belt Figure 8.2 – Grinding (sharpening) knives [4] Knife blade [5] Positioning angle for the knife blade (15°) Belt grinder SM-100...
- Page 28 • After several grinding passes, cool the workpiece in a water bath. NOTE If the blade has become thicker as a result of frequent grinding, the blade thickness can be reduced again by grinding the flat sides. Belt grinder SM-100...
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Page 29: Polishing Workpieces
3 Position the knife at the polishing wheel at a more obtuse angle than for grinding, 4 Grind the knife until the burr has been completely removed and the surface has the required polish. 5 Polish both sides of the blade alternately. Belt grinder SM-100... -
Page 30: Servicing And Maintenance
Always disconnect the mains plug before carrying out any maintenance or repair work on the belt grinder. • Only use original spare parts of Friedr. Dick GmbH & Co. KG. WARNING Risk of injuries due to improper repair work •... - Page 31 Figure 9.1 – Grinding arm [1] Right-hand side panel [2] Fastening screws Figure 9.1 – Grinding arm [3] Grinding belt [4] Tensioning lever [5] Direction: Relax the tensioning lever [6] Direction of rotation indication on the grinding belt Belt grinder SM-100...
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Page 32: Changing The Polishing Wheel
The polishing wheel must be changed if it is worn to below the working area. Replace the polishing wheel as follows: Figure 9.2 – Polishing wheel [1] Fastening screws for cover [2] Cover [3] Fastening nut [4] Flange cover [5] Polishing wheel Belt grinder SM-100... - Page 33 5 Replace the polishing wheel [5], 6 Install the individual parts in the reverse order. After finishing all repairs and servicing work, check that all dis- mantled parts have been completely and correctly installed, especially the covers. Belt grinder SM-100...
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Page 34: Spare Parts
1 no. Capacitor 10µF 9 8079 3652 1 no. Grinding arm, complete 9 8079 3651 1 no. Operating instructions SM-100 - 230V D/GB/F/I/ E/RUS 9 8079 3649 1 no. Polishing paste 9 8079 3648 1 no. Polishing wheel ø200 9 8079 3647 10 no. -
Page 35: Ordering Spare Parts
Using parts which are not matched to the belt grinder constitutes an unassessable risk. • Use DICK original spare parts only. Please order spare parts as follows: Choose the parts to be replaced from the spare parts drawing, with order number and name. -
Page 36: Ec Declaration Of Conformity
EN 61029-1:2009+A11:2010, • EN 61000-3-2:2006+A1:2009+A2:2009, • EN 61000-3-3:2013, • EN 50581:2012, • EN 55014-1:2006+A1:2009+A2:2011, • EN 55014-2:1997+A1:2001+A2:2008+AC:1997. The person authorized to compile technical documentation at Friedr. Dick GmbH & Co. KG is Mr. Wilhelm Leuze, Managing Director. Belt grinder SM-100...
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