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Dick SM-110 Operating Instructions Manual

Knife grinding and honing machine 1-115 v/230 v - 50/60 hz
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Operating instructions
Knife grinding and honing machine
SM-110
Prod. no. 9 8200 000
Prod. no. 9 8200 010
SM-111
Prod. no. 9 8210 000
Prod. no. 9 8210 010
Friedr. Dick GmbH & Co. KG · Postfach 1173 · 73777 Deizisau · GERMANY
Tel.: +49 (0)7153-817-0 · Fax: +49 (0)7153-817-218/-219 · Website: www.dick.de · E-mail: mail@dick.de
(Translation)
1~230 V – 50/ 60 Hz
1~115 V – 60 Hz
1~230 V – 50/ 60 Hz
1~115 V – 60 Hz
EN

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  • Page 1 1~230 V – 50/ 60 Hz Prod. no. 9 8210 010 1~115 V – 60 Hz Friedr. Dick GmbH & Co. KG · Postfach 1173 · 73777 Deizisau · GERMANY Tel.: +49 (0)7153-817-0 · Fax: +49 (0)7153-817-218/-219 · Website: www.dick.de · E-mail: mail@dick.de...
  • Page 2 These operating instructions are protected by copyright; all rights are reserved. These operating instructions may not be reproduced or copied, either in full or in part, without the prior consent of Friedr. Dick GmbH & Co. KG. Infringements are subject to compensation claims and can result in criminal prosecution.

  • Page 3: Table Of Contents

    4.1.4 Symbols for the safety instructions Intended use General safety instructions Information signs on the machine Design and function Technical data Design of knife grinding and honing machine SM-110 and SM-111 Function Putting the machine into operation Installing the machine Filling cooling water...
  • Page 4 Check and replace drive belt 8.8.1 Dismantling the housing 8.8.2 Checking the belt condition 8.8.3 Replacing the flat belt 8.8.4 Replacing the round belt 8.8.5 Installing the housing Replacing water stripping brush Fault – cause – remedy Spare parts Accessories EC Declaration of Conformity Operating instructions, SM-110/-111...

  • Page 5: User Information

    User Information User Information 1.1 General These operating instructions are part of the SM-110/-111 knife grinding and honing machine with the serial number given on the type plate (the type plate is located on the side underneath the guard). These operating instructions must be kept within reach near the machine at all times.

  • Page 6: Courses Of Action

    • Property B 1.2.3 Courses of action The courses of action to be taken to avoid dangers or the required further procedure are marked with an arrow: ➾ Procedure 1 – Detail 1 – Detail 2 ➾ Procedure 2 Operating instructions, SM-110/-111...

  • Page 7: Scope Of Supply

    5. Before returning the product, wait for the specialist dealer's reply in order to initiate the necessary steps. ➾ Friedr. Dick GmbH & Co. KG does not pay any transport costs for returns that have not been explicitly approved. IMPORTANT...

  • Page 8: Environmental Protection

    Used machines, replacement parts and packaging are made of recyclable materials. ➾ The above materials must be disposed of independently (properly and in an environmentally friendly manner) and in accordance with the statutory regulations applicable in the relevant countries. Operating instructions, SM-110/-111...

  • Page 9: Safety

    INSTRUCTION – Indicates instructions, which must be complied with for safety reasons. NOTE, TIP – Indicates general information containing user tips and useful information. Electric shock – warns of an electric shock that may cause seri- ous injury or even death. Operating instructions, SM-110/-111...

  • Page 10: Intended Use

    • The machines SM-110 and SM-111 are designed for commercial use only and are not intended for mobile use. • The machines SM-110 and SM-111 may only be used for grinding and honing hand knives with a smooth cutting edge. Using corresponding DICK special accessories, household scissors can also be professionally sharpened (see 11 Accessories).

  • Page 11: General Safety Instructions

    (see 4.2 Intended use). WARNING RISK OF INJURY IN UNSUITABLE ENVIRONMENTS Poor or excessively dark lighting or inadequate space to work may cause injuries. Only use the machine ➾ in good lighting conditions, ➾ with adequate space to work. Operating instructions, SM-110/-111...

  • Page 12: Information Signs On The Machine

    [1-4] Type plate underneath the hood [1-5] Star handle to set the honing angle (only for SM-111) [1-6] Direction of rotation of the polishing wheel (only for SM-111) [1-7] Pull the mains plug [1-8] Direction of rotation of the grinding wheel Operating instructions, SM-110/-111...

  • Page 13: Design And Function

    Degree of protection IP 54 Type of operation S3–70 % Rated speed at 60 Hz 3240 min Grinding wheel 1~230 V: SM-110 SM-111 Dimensions 200 × 40 × 20 mm Speed: 225 min Cutting speed = 2.3 m/s Operating instructions, SM-110/-111...
  • Page 14 SM-111 Dimensions 150 × 20 × 30 mm Speed: 1180 min Cutting speed = 9.3 m/s Polishing wheel 1~115 V: SM-110 SM-111 Dimensions 150 × 20 × 30 mm Speed: 1500 min Cutting speed = 11.8 m/s Operating instructions, SM-110/-111...
  • Page 15 76 dB (A) when at idle Uncertainty K 3 dB (A) when at idle Emission sound pressure level L 77 dB (A) when grinding a hand knife Uncertainty K 3 dB (A) when grinding a hand knife Operating instructions, SM-110/-111...

  • Page 16: Design Of Knife Grinding And Honing Machine Sm-110 And Sm-111

    Design and function 5.2 Design of knife grinding and honing machine SM-110 and SM-111 (only SM-111) (only SM-111) Image 2 – Design of the machine [2-1] Grinding wheels [2-2] Honing wheels [2-3] Polishing wheel (only for SM-111) [2-4] Guidance [2-5] Knife guide...

  • Page 17: Function

    The SM-110 consist of two, the SM-111 of three function groups. Knife grinding and honing machine SM-110 and SM-111 SM-110 and SM-111 consists of a grinding device with two grinding wheels [2-1] and a honing device with two counter-rotating honing wheels [2-2].

  • Page 18: Putting The Machine Into Operation

    MOISTURE The polishing wheel swells when wet and becomes unusable. ➾ Store the polishing wheel in a dry place and protect it against moisture. Set up the machine at a non-slip, stable workplace with sufficient lateral clearance. Operating instructions, SM-110/-111...
  • Page 19 Putting the machine into operation • Maximum installation height 70 cm • Wall clearance at least 40 cm ➾ This also permits long knives to be honed. [3-1] Installation height [3-2] Wall clearance Image 3 – Installing the machine Operating instructions, SM-110/-111...

  • Page 20: Filling Cooling Water

    5. Place the machine onto the water tank. 6. Close the clamp [4-1]. NOTE NEVER GRIND DRY The water is used for cooling in order to prevent the cutting edge of the knife overheating during the grinding process. Operating instructions, SM-110/-111...

  • Page 21: Connecting The Machine

    RISK OF INJURY FROM KNIVES STRIKING BACK In case of wrong direction of rotation, risk of accident due to knives striking back. ➾ Immediately switch off the machine and send it to the man- ufacturer or supplier for inspection. Operating instructions, SM-110/-111...

  • Page 22: Adjusting The Machine

    2. Open the contact surface [5-3] in the direction of the grinding wheel until the spring is outside the groove of the angle pyramid [5-4]. 3. Lift the angle pyramid upwards by hand and turn it to the desired grinding Operating instructions, SM-110/-111...

  • Page 23: Setting The Honing Wheels (Only Sm-111)

    The grinding angle setting does not change here. [6-1] Knife guide [6-2] Star handle screw Image 6 – Setting the knife guide 6.4.2 Setting the honing wheels (only SM-111) [7-1] Star handle [7-2] Honing wheels Image 7 – Adjusting the honing wheels Operating instructions, SM-110/-111...

  • Page 24: Control Elements On The Machine

    The star handle [7-1] can be pulled off to protect against unintentional adjustment. 6.5 Control elements on the machine [9-1] Main switch off (0) [9-2] Main switch on (I) [9-3] Safety switch, overload protection Image 9 – Main switch Operating instructions, SM-110/-111...

  • Page 25: Switching On The Machine

    Above all, check the following parts for functioning and damage: – the grinding wheels and honing wheels, – the polishing wheel (only SM-111), – the power cable, – the main switch. ➾ Replace damaged parts before using the machine again. Operating instructions, SM-110/-111...
  • Page 26 Sharp or hot knives can cause injuries to the hands. ➾ Wear tight-fitting clothing. ➾ Remove jewellery. ➾ Wear a hair net on long hair. ➾ Wear safety goggles and hearing protection. ➾ Wear suitable protective gloves. Operating instructions, SM-110/-111...

  • Page 27: Switching Off The Machine

    ➾ When disconnecting the power connection, hold onto the plug, not the cable, and pull it out of the socket. 3. Pull the mains plug out of the socket. 4. Clean the machine Operating instructions, SM-110/-111...
  • Page 28 ➾ After carrying out grinding work, never leave the machine unsupervised unless the mains plug has been disconnected. ➾ Place the machine in a safe location to which unauthorised persons do not have access. Operating instructions, SM-110/-111...

  • Page 29: Machining Workpieces

    2. Switch on the machine (see 6.6 Switching on the machine). NOTE We recommend marking the surface to be sharpened with a permanent marker before grinding. 3. Position the knife on the machine so that the cutting edge [11-1] points towards the grinding wheel or downwards. Operating instructions, SM-110/-111...

  • Page 30: Honing Knives

    ➾ Before grinding, carefully clean the knife blade. 1. If necessary, adjust the honing angle (see 6.4.2 Setting the honing wheels (only SM-111)) 2. If necessary, switch on the machine (see 6.6 Switching on the machine) Operating instructions, SM-110/-111...

  • Page 31: Polishing The Knife (Only Sm-111)

    7.3 Polishing the knife (only SM-111) After honing, polish the knife cutting edge briefly on the felt polishing wheel. WARNING RISK OF INJURY DUE TO INCORRECT POSITIONING When the knives are positioned against the direction of rotation, the workpieces can be caught and flung from the machine. ➾ Never place knives against the direction of rotation on the polishing wheel. Operating instructions, SM-110/-111...
  • Page 32 3. Clean the knife before polishing. ➾ The blade must be dry for polishing. 4. Position the knife slanted relative to the running direction. ➾ Position the knife at the polishing wheel at a more obtuse angle than for grinding. Operating instructions, SM-110/-111...
  • Page 33 5. Start the polishing movement at the handle and continue to the tip of the blade. Make three to four passes alternately on each side of the blade under light pressure until the surface has reached the desire degree of polishing. 6. Clean the knife after polishing. Operating instructions, SM-110/-111...

  • Page 34: Servicing And Maintenance

    RISK OF INJURY DUE TO INCORRECT SPARE PARTS Incorrect spare parts can damage the machine or cause parts to be flung away, potentially causing serious injury. ➾ Use exclusively original spare parts from Friedr. Dick GmbH & Co. KG. WARNING RISK OF INJURIES DUE TO IMPROPER REPAIR...

  • Page 35: Clean The Machine

    Abrasive grains cause scratches on the housing even when using a soft cloth. 4. Clean the water tank [14-3] daily after use and keep it dry. To this end, open both clamps [14-4] and lift the machine out of the water tank using both handles [14-5]. Operating instructions, SM-110/-111...

  • Page 36: Dressing The Grinding Wheel

    3. Attach the dressing device with retaining screw [16-5] and tighten firmly. 4. Put the machine back into the water tank. 5. Before switching on the machine, make sure that the dressing spindle [16-6] and the diamond are not touching the grinding wheel. Operating instructions, SM-110/-111...

  • Page 37: Removing The Grinding Wheels

    ➾ Always pull the mains plug before carrying out any mainte- nance work. 1. Pull the mains plug 2. Open both clamps [17-1]. 3. Lift the machines out of the water tank by both handles [17-2]. Operating instructions, SM-110/-111...
  • Page 38 5 in direction of rotation of the grinding wheel. 7. Remove flange [18-6] and plastic disc [18-7] and pull off the grinding wheel from the centring flange [18-8]. Make sure that the inner plastic disc [18-7] remains on the centring flange. Proceed in the same way for the opposite side. Operating instructions, SM-110/-111...

  • Page 39: Additional Steps If The Grinding Wheel Is Stuck

    3. Insert the mains plug. 4. Switch on the machine and test run it for one minute. In case of unusual behaviour, switch off the machine immediately and check all individual parts for proper condition and assembly. Operating instructions, SM-110/-111...

  • Page 40: Remove The Honing Wheels

    ➾ Always pull the mains plug before carrying out any mainte- nance work. 1. Pull the mains plug. 2. SM-110: Continue with step 5 Only for SM-111 [20-1] Countersunk screws [20-2] Flange incl. fitting screw [20-3] Star handle...
  • Page 41 Servicing and maintenance SM-110 and SM-111: 5. Unscrew the four screws [20-4] on the front sides of the housing with the enclosed Phillips screwdriver and lift the housing [20-5] upwards. NOTE REPLACE HONING WHEELS ALWAYS IN PAIRS. First remove the left, then the right honing wheel.

  • Page 42: Installing The Honing Wheel

    [22-4] Screws on the end faces of the housing [22-5] Housing Image 22 – Installing the honing wheel 6. SM-110: Continue with step 11. Only for SM-111: 7. In addition, fit star handle [22-3]. 8. Install flange [22-2] incl. fitting screw. 9. Screw in the three countersunk screws [22-1] with enclosed Phillips screwdriver 10.

  • Page 43: Replacing The Polishing Wheel (Only For Sm-111)

    Allen key to prevent it from rotating. 2. Pull the washer [23-3] from the shaft and the polishing wheel [23-2] from the flange [23-5]. 3. Remove the flange [23-4] from the polishing wheel and press it into the new polishing wheel. Operating instructions, SM-110/-111...

  • Page 44: Check And Replace Drive Belt

    ➾ Always pull the mains plug before carrying out any mainte- nance work. 1. Pull the mains plug 2. SM-110: Continue with step 5 Only for SM-111 [24-1] Countersunk screws [24-2] Flange incl. fitting screw [24-3] Star handle...

  • Page 45: Checking The Belt Condition

    4. In addition, unscrew the three countersunk screws [24-1] with the enclosed Phillips screwdriver and remove the flange [24-2] incl. the fitting screw. Pull off the star handle [24-3] SM-110 and SM-111: 5. Unscrew the four screws [24-4] on the end faces of the housing with the enclosed Phillips screwdriver and lift the housing [24-5] upwards.

  • Page 46: Replacing The Round Belt

    Phillips screwdriver. Only for SM-111 [27-1] Countersunk screws [27-2] Flange incl. fitting screw [27-3] Star handle SM-110 and SM-111 [27-4] Screws on the end faces of the housing [27-5] Housing Image 27 – Installing the housing Operating instructions, SM-110/-111...

  • Page 47: Replacing Water Stripping Brush

    Servicing and maintenance 2. SM-110: Continue with step 7. Only for SM-111: 3. In addition, attach the star handle [27-3]. 4. Install the flange [27-2] incl. fitting screw. 5. Screw in the three countersunk screws [27-1] with the enclosed Phillips screwdriver 6. Installing the polishing wheel (see 8.7 Replacing the polishing wheel (only for SM-111)).
  • Page 48 2. Lift the machine out of the water tank [28-5] by the two handles [28-4]. 3. Remove the screw plug [28-6] on the front side of the guide [28-7]. 4. Remove the star knob screw and washer [28-8]. 5. Pull off the knife guide [28-2]. Operating instructions, SM-110/-111...
  • Page 49 10. Insert the mains plug. 11. Switch on the machine and test run it for one minute. In case of unusual behaviour, switch off the machine immediately and check all individual parts for proper condition and assembly. Operating instructions, SM-110/-111...

  • Page 50: Fault - Cause - Remedy

    The blade is not in process and make sure wide. full contact with that the blade lies flat the magnet when against the magnet it is pulled through (see 7.1 Knife sharpen- between the grinding ing). wheel and the magnet. Operating instructions, SM-110/-111...

  • Page 51: Spare Parts

    Spare parts 10 Spare parts A spare parts drawing and a spare parts list are available at www.dick.de. CAUTION RISK OF INJURY DUE TO INCORRECT SPARE PARTS The use of parts other than original spare parts poses an unpre- dictable risk that may result in injuries.

  • Page 52: Accessories

    RISK OF INJURY DUE TO INCORRECT SPARE PARTS The use of parts other than original spare parts poses an unpre- dictable risk that may result in injuries. ➾ Use exclusively original accessories from Friedr. Dick GmbH & Co. KG. Operating instructions, SM-110/-111...

  • Page 53: Ec Declaration Of Conformity

    GERMANY We hereby declare in sole responsibility that the products • Knife grinding and honing machine - Type SM-110 • Knife grinding and honing machine - Type SM-111 with the serial numbers indicated on the type plates of the machines, conform to the following EC directives: •...
  • Page 54 Operating instructions, SM-110/-111...
  • Page 55 Operating instructions, SM-110/-111...
  • Page 56 Operating instructions, SM-110/-111...

This manual is also suitable for:

Sm-1119 8200 0009 8200 0109 8210 0009 8210 010

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