1. Manuals
  2. Brands
  3. Dick Manuals
  4. Grinder
  5. SM-100
  6. Operating instructions manual

Dick SM-100 Operating Instructions Manual

Belt grinding machines / lamellar grinding machine
Hide thumbs Also See for SM-100:
Table of Contents

Advertisement

Quick Links

Download this manual
Operating Instructions
Belt grinding machines SM-100/-100W
Prod. no. 9 8070 000 and 6 8070 000
Prod. no. 9 8070 001
Lamellar grinding machine SM-90
Prod. no. 9 8080 000
Friedr. Dick GmbH & Co. KG · Postfach 1173 · 73777 Deizisau · GERMANY
Tel.: +49 (0)7153-817-0 · Fax: +49 (0)7153-817-218/-219 · Website: www.dick.de · E-mail: mail@dick.de
(Translation)
1~230 V – 50 Hz
1~115 V – 60 Hz
1~230 V – 50 Hz
GB

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SM-100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Dick SM-100

Summary of Contents for Dick SM-100

  • Page 1 Lamellar grinding machine SM-90 Prod. no. 9 8080 000 1~230 V – 50 Hz Friedr. Dick GmbH & Co. KG · Postfach 1173 · 73777 Deizisau · GERMANY Tel.: +49 (0)7153-817-0 · Fax: +49 (0)7153-817-218/-219 · Website: www.dick.de · E-mail: mail@dick.de...
  • Page 2 These operating instructions are protected by copyright; all rights are re- served. These operating instructions may not be reproduced or copied, either in full or in part, without the prior consent of Friedr. Dick GmbH & Co. KG. Infringements are subject to compensation claims and can result in criminal prosecution.

  • Page 3: Table Of Contents

    Intended use General safety instructions Information signs on the machines Covers Design and function Technical data Design of belt grinding machines SM-100/-100W and lamellar grinding machine SM-90 Function Covers Putting the Machine into Operation Installing the machine Installing the machines Adjusting the machine 6.3.1 Adjusting the deflection plate...
  • Page 4 Switching on the grinding and honing machine Switching off the machine Operation Machining cutting tools 7.1.1 Grinding cutting tools (SM-100/-100W) 7.1.2 Grinding cutting tools (SM-90) 7.1.3 Polishing cutting tools (SM-90/-100) Machining hoof knives 7.2.1 Grinding hoof knives (SM-100W) 7.2.2 Polishing hoof knives (SM-100W)

  • Page 5: User Information

    User Information 1.1 General These operating instructions are part of the • Belt Grinding Machines SM-100/-100W, • Lamellar Grinding Machine SM-90 with the serial numbers indicated on the type plates (the type plate is located on the back of the machine).

  • Page 6: Lists

    User Information 1.2.2 Lists Lists without a particular order that have to be followed are shown as a list with bullet points or indent markings: • Property A – Detail 1 – Detail 2 • Property B 1.2.3 Courses of action The courses of action to be taken to avoid dangers or the required further procedure are marked with an arrow or indent markings: Procedure 1...

  • Page 7: Scope Of Supply

    5. Before returning the product, wait for the specialist dealer's reply in order to initiate the necessary steps. Friedr. Dick GmbH & Co. KG does not pay any transport costs for  returns that have not been explicitly approved.

  • Page 8: Environmental Protection

    Environmental Protection Environmental Protection NOTE DISPOSAL Used machines, replacement parts and packaging are made of recyclable materials. The above materials must be disposed of (properly and in an  environmentally friendly manner) on your own responsibility and in accordance with the legal regulations applicable in the relevant countries.

  • Page 9: Safety

    Safety Safety 4.1 Meaning of the warnings 4.1.1 Marking of risks of injury In these operating instructions, signal words such as DANGER, WARNING or ATTENTION indicate the gradation of a possible risk of injury. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 10: Symbols For The Safety Instructions

    Safety 4.1.4 Symbols for the safety instructions Important or particularly useful information is highlighted using symbols so that it is readily recognised: WARNING – indicates a warning, which must always be noted and followed. INSTRUCTION – indicates instructions, which must be complied with for safety reasons.

  • Page 11: Intended Use

    • The machines SM-90 and SM-100/-100W are designed for commercial use only and are not intended for mobile use. • The SM-90 and SM-100/-100W machines can be used for the hand-guided dry grinding (sharpening) and polishing of cleaned knives and hoof knives.
  • Page 12 Safety WARNING RISK OF FIRE IN UNSUITABLE ENVIRONMENTS Moisture or water can cause a short circuit or electric shock. Flying sparks can cause flammable liquids and gases to ignite and lead to burns. The machine may not be exposed to rain or salt water, ...

  • Page 13: Information Signs On The Machines

    Safety 4.4 Information signs on the machines Figure 1 – Information on the machines [1-1] Wear personal protective equipment (hearing protection, safety goggles, protective gloves) when working with the machine [1-2] Danger! Electric shock [1-3] Observe the type plate [1-4] Remove the mains plug from the socket [1-5] Read the operating instructions before starting up...

  • Page 14: Covers

    Safety 4.5 Covers WARNING RISK OF INJURY DUE TO MISSING COVERS If the machine is operated without covers and/or protective plates, there is a risk of injury on the abrasive or the material to be ground. Do not operate the machine until all covers and protective ...

  • Page 15: Design And Function

    Design and function Design and function 5.1 Technical data Motor and electrical equipment 1~230 V: SM-100/-100W SM-90 Power 0.5 kW 0.37 kW Voltage 1~230 V 1~230 V Current intensity 2.1 A 1.7 A Frequency 50 Hz 50 Hz Degree of protection...
  • Page 16 Height 330 mm 245 mm Weight 14.7 kg 13.1 kg applies for SM-100 with 20° angle of attack of grinding wheel Emissions sound pressure level: Emissions sound pressure level L 76 dB (A) Uncertainty K 3 dB (A) Emissions sound pressure level L...

  • Page 17: Design Of Belt Grinding Machines Sm-100/-100W And Lamellar Grinding Machine

    Design and function 5.2 Design of belt grinding machines SM-100/-100W and lamellar grinding machine SM-90 Figure 2 – Design of machines [2-1] Grinding arm SM-100/-100W [2-2] Grinding belt SM-100/-100W [2-3] Direction of rotation of grinding belt [2-4] Drive motor [2-5]...

  • Page 18: Function

    Design and function 5.3 Function The machines each consist of two function groups. Belt grinding machines SM-100/-100W The belt grinding machine consists of the grinding arm [2-1] with the grinding belt [2-2] and the polishing station [2-8] with the polishing wheel [2-11].

  • Page 19: Covers

    [3-4] Guard, lamellar grinding wheel (SM-90) [3-5] Guard, polishing wheel [3-6] Lid, polishing wheel [3-7] Left side panel, grinding arm (SM-100/-100W) [3-8] Right side panel, grinding arm (SM-100/-100W) [3-9] Front cover, grinding belt (SM-100/-100W) [3-10] Protective plate (SM-100W) Operating Instructions SM-90/-100/-100W...

  • Page 20: Putting The Machine Into Operation

    Putting the Machine into Operation Putting the Machine into Operation 6.1 Installing the machine WARNING RISK OF INJURY IN THE EVENT OF SLIPPING, FALLING OR TILTING MACHINE A slipping, falling or tilting machine can fall on hands or feet and cause serious injury.

  • Page 21: Installing The Machines

    Putting the Machine into Operation 6.2 Installing the machines Figure 4 – Installation [4-1] Mounting holes The machines are firmly mounted to the surface with screws through the mounting holes [4-1] (ø 10 mm). Operating Instructions SM-90/-100/-100W...

  • Page 22: Adjusting The Machine

    Putting the Machine into Operation the machine Adjusting WARNING RISK OF INJURY DUE TO ROTATING MACHINE PARTS If the machine is accidentally switched on during adjustment work, there is a risk of injury due to rotating machine parts. Disconnect the mains plug before carrying out any adjust- ...

  • Page 23: Adjusting The Grinding Arm Angle (Sm-100/-100W)

    Putting the Machine into Operation 6.3.2 Adjusting the grinding arm angle (SM-100/-100W) The angle of the grinding arm can be adjusted before working with the machine. To adjust, proceed as follows: [6-1] Adjusting screw Figure 6 – Adjusting the grinding arm angle 1.

  • Page 24: Adjusting The Belt Run (Sm-100/-100W)

    [7-1], but do not tighten them yet. 3. Swing the support foot downwards (see arrow on right-side drawing), until the retainer sits on the surface. 4. Tighten the two screws [7-1]. 6.5 Adjusting the belt run (SM-100/-100W) ATTENTION DAMAGE CAUSED BY GRINDING BELT RUNNING ASKEW A belt that runs askew will damage the housing.

  • Page 25: Switching On The Grinding And Honing Machine

    Putting the Machine into Operation 6.7 Switching on the grinding and honing machine WARNING RISK OF INJURY DUE TO DAMAGED OR INCORRECTLY MOUNTED MACHINE PARTS Using the machine with damaged electric parts or power cables can cause injuries due to electric shocks or malfunctions. Dam- aged grinding belts or flaps can be flung away.
  • Page 26 Wear suitable protective gloves.  Switch on the machine as follows: 1. Check the belt run (SM-100/-100W only – see 6.5 Adjusting the belt run (SM-100/-100W)) 2. Insert the plug into the socket. 3. Press the green button [9-2] at the switch.

  • Page 27: Switching Off The Machine

    Putting the Machine into Operation 6.8 Switching off the machine 1. Press the red button [9-1] at the switch. 2. Wait until the grinding belt, the lamellar grinding wheel and the polishing wheel come to a standstill. DANGER RISK OF ELECTRIC SHOCK If the plug is removed from the socket by pulling the power ca- ble, the connection between the plug and cable can be damaged and is therefore a substantial source of danger.

  • Page 28: Operation

    Operation Operation ATTENTION DAMAGE TO ADHESIVES Dirty cutting tools can irreparably damage the grinding belt, lamellar wheel and polishing wheel. Only machine clean cutting tools.  CAUTION RISK OF BURNS DUE TO HOT SURFACES The surfaces can heat with long-term use. This can cause burns and damage the machine.

  • Page 29: Machining Cutting Tools

    Machine the cutting tool with very little pressure on the  grinding belt. After several grinding passes, cool down the cutting tool in  a water bath. 7.1.1 Grinding cutting tools (SM-100/-100W) Grinding zones [10-1] Grinding with underlay for straight grinding [10-2]...
  • Page 30 Operation [12-1] Cutting tool blade [12-2] Positioning angle for the cutting tool blade Figure 12 – Grinding a cutting tool 1. Clean the cutting tool before use. 2. Position the cutting tool on the machine so that the cutting edge [11-1] points in the direction of rotation of the grinding belt [11-2].

  • Page 31: Grinding Cutting Tools (Sm-90)

    Operation 7.1.2 Grinding cutting tools (SM-90) [13-1] Cutting tool blade [13-2] Direction of rotation of the lamellar grinding wheel [13-3] Right-angled alignment of the cutting tool with the lamellar grinding wheel Figure 13 – Grinding a cutting tool [14-1] Cutting tool blade [14-2] Positioning angle for the cutting tool blade...

  • Page 32: Polishing Cutting Tools (Sm-90/-100)

    Operation 7.1.3 Polishing cutting tools (SM-90/-100) Figure 15 – Polishing a cutting tool [15-1] Positioning angle slanted relative to the running direction (approx. 30°–60°) [15-2] Positioning angle to the polishing wheel 1. Hold the polishing compound against the running polishing wheel until the surface is covered.

  • Page 33: Machining Hoof Knives

    Operation 7.2 Machining hoof knives 7.2.1 Grinding hoof knives (SM-100W) [16-1] Narrow grinding belt [16-2] Right hoof knife [16-3] Groove of hoof knife Figure 16 – Grinding a hoof knife 1. Clean the hoof knife before use. 2. Position the hoof knife on the machine so that the cutting edge points in the direction of rotation of the grinding belt [16-1].

  • Page 34: Polishing Hoof Knives (Sm-100W)

    Operation 7.2.2 Polishing hoof knives (SM-100W) [17-1] Polishing wheel [17-2] Right hoof knife [17-3] Groove of hoof knife Figure 17 – Polishing a hoof knife 1. Hold the polishing compound against the running polishing wheel [17-1] until the surface is covered. 2.

  • Page 35: Servicing And Maintenance

     maintenance or repair work. Exclusively use original spare parts from  Friedr. Dick GmbH & Co. KG. WARNING RISK OF INJURIES DUE TO IMPROPER REPAIR WORK Improper repairs may limit or alter the functioning and result in electric shock or serious injury.

  • Page 36: Changing The Grinding Belt (Sm-100/-100W)

    Servicing and Maintenance 8.2 Changing the grinding belt (SM-100/-100W) Change the grinding belt as soon as it has become blunt (interval approx. 30–50 grinding operations). To replace, proceed as follows: [18-1] Right-hand side panel [18-2] Fastening screws Figure 18 – Grinding arm...

  • Page 37: Changing The Lamellar Grinding Wheel (Sm-90)

    Servicing and Maintenance 8.3 Changing the lamellar grinding wheel (SM-90) Change the lamellar grinding wheel as soon as its diameter has become smaller than that of the working area. To replace, proceed as follows: [20-1] Lamellar grinding wheel [20-2] [20-3] Fastening screws [20-4] Lock nut...

  • Page 38: Changing The Polishing Wheel

    Servicing and Maintenance 8.4 Changing the polishing wheel The polishing wheel [21-5] must be changed if it is worn to below the work- ing area [21-6]. To replace, proceed as follows: Figure 21 – Changing the polishing wheel [21-1] Fastening screws for lid [21-2] [21-3] Mounting nut...

  • Page 39: Spare Parts

    Spare parts Spare parts A spare parts drawing and a spare parts list are available at www.dick.de. CAUTION RISK OF INJURY DUE TO WRONG SPARE PARTS The use of parts other than original spare parts poses an unpre- dictable risk that may result in injuries.

  • Page 40: Ec Declaration Of Conformity

    • EN IEC 61000-3-2:2019, • EN 61000-3-3:2013 + A1:2019, • EN IEC 63000:2018, • EN 55014-1:2017, • EN 55014-2:2015. The person authorised to compile technical documents at Friedr. Dick GmbH & Co. KG is Mr Steffen Uebele, Managing Director. Operating Instructions SM-90/-100/-100W...

This manual is also suitable for:

Sm-100wSm-909 8070 0009 8070 0016 8070 0009 8080 000

Table of Contents