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Dick SM-130 Operating Instructions Manual

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Operating Instructions
Wet
b
elt grinding machine
SM-130
Art. no. 9 8230 001
SM-130W
Art. no. 6 8230 001
Friedr. Dick GmbH & Co. KG · PO Box 1173 · 73777 Deizisau · GERMANY
Tel.: +49 (0)7153-817-0 · Fax: +49 (0)7153-817-218/-219 · Website: www.dick.de · E-mail: mail@dick.de
(Translation)
1~230 V – 50 Hz
1~230 V – 50 Hz
EN

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Summary of Contents for Dick SM-130

  • Page 1 1~230 V – 50 Hz SM-130W Art. no. 6 8230 001 1~230 V – 50 Hz Friedr. Dick GmbH & Co. KG · PO Box 1173 · 73777 Deizisau · GERMANY Tel.: +49 (0)7153-817-0 · Fax: +49 (0)7153-817-218/-219 · Website: www.dick.de · E-mail: mail@dick.de...
  • Page 2 These operating instructions may not be reproduced or copied, either in full or in part, without the prior consent of Friedr. Dick GmbH & Co. KG. Infringements are subject to compensation claims and can result in criminal prosecution. Operating instructions SM-130/-130W...

  • Page 3: Table Of Contents

    Installing the machine Installing the water tank and eccentric Installing the splash guard Installing the support foot Installing and adjusting the defl ection plate Adjusting the belt run Controls on the machine Operation Filling the water tank with water Operating instructions SM-130/-130W...
  • Page 4 Machining a hoof knife (SM-130W only) 7.4.1 Grinding a hoof knife 7.4.2 Polishing a hoof knife Servicing and maintenance Cleaning the machine Changing the grinding belt Changing the polishing wheel Changing the brush Spare parts EC Declaration of Conformity Operating instructions SM-130/-130W...

  • Page 5: User Information

    The technical information and instructions for use in this operating instruc- tions are up-to-date and correct on delivery of the machine. Friedr. Dick GmbH & Co. KG reserves the right to further develop the design and to make changes without notice.

  • Page 6: Lists

    Property B 1.2.3 Courses of action The courses of action to be taken to avoid dangers or the required further procedure are marked with an arrow: ➾ Procedure 1 – Detail 1 – Detail 2 ➾ Procedure 2 Operating instructions SM-130/-130W...

  • Page 7: Scope Of Supply

    5. Before returning the product, wait for the specialist dealer’s reply in order to initiate the necessary steps. ➾ Friedr. Dick GmbH & Co. KG does not pay any transport costs for returns that have not been explicitly approved. Operating instructions SM-130/-130W...
  • Page 8 DAMAGE IN THE CASE OF AN INCORRECT SOCKET OR MISSING EARTH CONDUCTOR Overriding protective devices increases the risk of electric shock. ➾ Connect the machine exclusively to the socket with a func- tioning earth conductor that is intended for the machine plug. Operating instructions SM-130/-130W...

  • Page 9: Environmental Protection

    Used machines, replacement parts and packaging are made of recyclable materials. ➾ The above materials must be disposed of independently (properly and in an environmentally friendly manner) and in accordance with the statutory regulations applicable in the relevant countries. Operating instructions SM-130/-130W...

  • Page 10: Safety

    WARNING – Indicates a warning, which must always be noted and followed. INSTRUCTION – Indicates instructions, which must be complied with for safety reasons. NOTE, TIP – Indicates general information containing user tips and useful information. Operating instructions SM-130/-130W...

  • Page 11: Intended Use

    The machines are designed exclusively for use in dry interiors at tempera- tures between +15 and +25 °C. • Original spare parts and accessories from Friedr. Dick GmbH & Co. KG must exclusively be used. Any other or additional use is deemed to be improper use.

  • Page 12: General Safety Instructions

    ➾ The machine may not be operated outside the given power ranges (see 5.1 Technical data), ➾ Operate the machine only for its approved uses (see 4.2 Intended use). Operating instructions SM-130/-130W...
  • Page 13 fl ammable liquids or gases. WARNING RISK OF INJURY IN UNSUITABLE ENVIRONMENTS Poor or excessively dark lighting or inadequate space to work may cause injuries. Only use the machine ➾ in good lighting conditions, ➾ with adequate space to work. Operating instructions SM-130/-130W...

  • Page 14: Information Signs On The Machines

    [1-2] Caution! Electric shock! [1-3] Observe the type plate [1-4] Disconnect the mains plug from the socket [1-5] Read the operating instructions before starting up [1-6] Protect against moisture [1-7] Direction of rotation indicated on the cover Operating instructions SM-130/-130W...
  • Page 15 ➾ Do not put the machine into operation until all covers and protective plates (see 5.4 Covers) are fi tted to the polishing wheel and grinding arm and are fully functional. Operating instructions SM-130/-130W...

  • Page 16: Design And Function

    SM-130 SM-130W Dimensions Ø 200 × 25 × 16 mm Cutting speed (polishing = 15.7 m/s wheel 200 mm) Machine dimensions / weights: SM-130 SM-130W Depth 460 mm Width 495 mm Height 385 mm Weight 20.5 kg Operating instructions SM-130/-130W...
  • Page 17 Emissions sound pressure level L 75 db (A) when grinding a hand knife Instability K 3 db (A) when grinding a hand knife Sound emissions to EN 11201 during the grinding of boning knives. Operating instructions SM-130/-130W...

  • Page 18: Structure

    [2-5] Drive motor [2-6] Power switch [2-7] Base [2-8] Machine feet [2-9] Polishing station [2-10] Direction of rotation of the polishing wheel [2-11] Wear limit of the polishing wheel [2-12] Polishing wheel [2-13] Support foot [2-14] Belt tensioner Operating instructions SM-130/-130W...

  • Page 19: Function

    5.4 Covers Image 3 – Cover danger areas [3-1] Polishing wheel defl ection plate [3-2] Polishing wheel cover [3-3] Polishing wheel protective guard [3-4] Grinding arm [3-5] Splash guard [3-6] Grinding arm cover Operating instructions SM-130/-130W...

  • Page 20: Putting The Machine Into Operation

    Keep the area around the machine free from other equip- ment and bulky objects. NOTE PROTECT THE POLISHING WHEEL AGAINST MOISTURE The polishing wheel swells when wet and becomes unusable. ➾ Store the polishing wheel in a dry place and protect it against moisture. Operating instructions SM-130/-130W...

  • Page 21: Installing The Water Tank And Eccentric

    3. Tighten the eccentric with the disc and locknut [4-3] so that the eccen- tric can be rotated with resistance. 4. Slide the water tank [4-1] under the machine from the front, lift it up and secure it with the fi xing bolt [4-2]. Operating instructions SM-130/-130W...

  • Page 22: Installing The Splash Guard

    3. Tighten the screw slightly so that the splash guard can still be moved. 6.4 Installing the support foot [6-1] Grinding arm cover [6-2] Triangular-shaped knobs Image 6 – Removing the grinding arm cover Operating instructions SM-130/-130W...
  • Page 23 4. Swing the support foot downwards (see arrow on right-side drawing) until the retainer element sits on the table surface. 5. Tighten the three cylinder screws [7-1]. 6. Attach the grinding arm cover [6-1] with triangular-shaped knobs [6-2]. Operating instructions SM-130/-130W...

  • Page 24: Installing And Adjusting The Defl Ection Plate

    DAMAGE CAUSED BY THE GRINDING BELT RUNNING ASKEW A belt that runs askew will damage the housing. ➾ Before manually switching on the machine, check the grind- ing belt for damage and to ensure that it is running correctly. Operating instructions SM-130/-130W...
  • Page 25 [9-4]. 4. Fix the position of the knurled adjusting screw [9-2] with the knurled locknut [9-3]. 5. If necessary, readjust it while the motor is running. Operating instructions SM-130/-130W...

  • Page 26: Controls On The Machine

    Putting the machine into operation 6.7 Controls on the machine [10-1] Switch-off button (red, 0) [10-2] Switch-on button (green, I) Image 10 – Power switch Operating instructions SM-130/-130W...

  • Page 27: Operation

    Never operate the belt discharge when the machine is switched on. NOTE REDUCING AN EXCESSIVELY THICK CUTTING EDGE The cutting edge can become thicker due to frequent re-sharp- ening. ➾ Reduce the cutting edge thickness by grinding the fl at sides if necessary. Operating instructions SM-130/-130W...

  • Page 28: Filling The Water Tank With Water

    ➾ In addition, check the following parts to ensure that they are functioning and for damage: – Grinding belt, – Polishing wheel, – Power cables, – Power switch. ➾ Replace damaged parts before using the machine again. Operating instructions SM-130/-130W...
  • Page 29 When switched on, the machine must be inaccessible to persons not working at the machine, especially to children. ➾ Before leaving the work area, switch off the machine and disconnect the mains plug from the socket. ➾ Do not touch rotating machine parts. Operating instructions SM-130/-130W...

  • Page 30: Switching Off The Machine

    ➾ When disconnecting the power connection, hold onto the plug, not the cable, and pull it out of the socket. Operating instructions SM-130/-130W...

  • Page 31: Machining Cutting Tools

    CUTTING TOOLS HEAT UP DURING THE GRINDING PROCESS An over-heated cutting edge can anneal (loss of hardness), thereby becoming brittle and developing stress cracks. ➾ Machine the cutting tool with very little pressure on the grinding belt. ➾ Exclusively perform wet sanding. Operating instructions SM-130/-130W...

  • Page 32: Grinding Cutting Tools

    Operation 7.3.1 Grinding cutting tools [11-1] Grinding with an underlay for highly bevelled grinding [11-2] Grinding on a contact wheel Image 11 – Grinding zones Operating instructions SM-130/-130W...
  • Page 33 15° [13-2]. 6. When grinding, grind the sides of the cutting tool alternately until a burr has formed over the entire cutting edge. 7. Lower the water tank completely by turning the handle on the eccentric. Operating instructions SM-130/-130W...

  • Page 34: Polishing Cutting Tools

    Position the cutting tool at the polishing wheel at a more obtuse angle than for grinding. 5. Polish the cutting tool alternately on both sides of the blade until the burr has been completely removed and the surface has reached the required polish. Operating instructions SM-130/-130W...

  • Page 35: Machining A Hoof Knife (Sm-130W Only)

    8. Run the outside of the hoof knife along the cutting edge on the grinding belt, from the beginning of the cutting edge to the entire curve of the groove. 9. Fully lower the water tank by turning the handle on the eccentric. Operating instructions SM-130/-130W...

  • Page 36: Polishing A Hoof Knife

    7. Turn over the hoof knife and align it at a slant to the polishing wheel. 8. Run the outside of the hoof knife along the cutting edge on the polishing wheel, from the beginning of the cutting edge to the entire curve of the groove. Operating instructions SM-130/-130W...
  • Page 37 CAUGHT IN THE POLISHING WHEEL The hoof knife can be ripped out of the user's hand if the groove gets caught in the polishing wheel. ➾ Make sure that the groove is clear of the polishing wheel. Operating instructions SM-130/-130W...

  • Page 38: Servicing And Maintenance

    ➾ Always disconnect the mains plug before carrying out any maintenance or repair work. ➾ Use exclusively original spare parts from Friedr. Dick GmbH & Co. KG. WARNING RISK OF INJURY DUE TO IMPROPER REPAIR WORK Improper repairs may limit or alter the functioning and result in electric shock or serious injuries.

  • Page 39: Cleaning The Machine

    Change the grinding belt as soon as it has become blunt (interval approx. 30-50 grinding processes). To replace it, proceed as follows: 1. Remove the water tank [17-3]. 2. Loosen the triangular-shaped knobs [17-1] of the grinding arm cover [17-2]. 3. Remove the grinding arm cover [17-2]. Operating instructions SM-130/-130W...

  • Page 40: Changing The Polishing Wheel

    8. Check the belt run and readjust it if necessary (see 6.6 Adjusting the belt run). 8.3 Changing the polishing wheel The polishing wheel [19-5] must be changed if it is worn to below the wear area [19-6]. To replace it, proceed as follows: Operating instructions SM-130/-130W...
  • Page 41 6. Install the individual parts in reverse order. CAUTION DAMAGE DUE TO AN EXCESSIVE TIGHTENING TORQUE If the screws are tightened too far, the polishing wheel may be damaged. ➾ Apply a maximum torque of 10 Nm when tensioning the polishing wheel. Operating instructions SM-130/-130W...

  • Page 42: Changing The Brush

    [20-2] Fillister head self-tapping screws Image 20 – Changing the brush 1. Loosen the fi llister head self-tapping screws [20-2] for the brush [20-1]. 2. Replace the brush [20-1]. 3. Reinsert and tighten the fi llister head self-tapping screws [20-2]. Operating instructions SM-130/-130W...

  • Page 43: Spare Parts

    Spare parts Spare parts A spare parts drawing and a spare parts list are available at www.dick.de. CAUTION RISK OF INJURY DUE TO INCORRECT SPARE PARTS The use of parts other than original spare parts poses an unpre- dictable risk that may result in injuries.

  • Page 44: Ec Declaration Of Conformity

    • EN IEC 61000-3-2:2019 • EN 61000-3-3:2013/A1:2019 • EN IEC 63000:2018 • EN 55014-1:2017/A11:2020 • EN 55014-2:2015 The person authorised to compile technical documents at Friedr. Dick GmbH & Co. KG is Mr. Steffen Uebele, Managing Director. Operating instructions SM-130/-130W...

This manual is also suitable for:

Sm-130w9 8230 0016 8230 001

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