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Boiler
User s Information Manual
If the information in this manual is not followed exactly, a fire or explosion
WARNING
may result causing property damage, personal injury or loss of life.
•
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
•
WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
Date 12/3/2013
WARNING
To maintain the safety & longevity
of your appliance read and follow
the maintenance schedule infor-
mation throughout this manual.
FOR YOUR SAFETY
2011-37 Challenger Solo User's Manual
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Related Manuals for ACV The Challenger
Summary of Contents for ACV The Challenger
- Page 1 Boiler User s Information Manual WARNING To maintain the safety & longevity of your appliance read and follow the maintenance schedule infor- mation throughout this manual. If the information in this manual is not followed exactly, a fire or explosion WARNING may result causing property damage, personal injury or loss of life.
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Page 2: Table Of Contents
Table of Contents PRODUCT & SAFETY INFORMATION Page 1-2 Service and Maintenance CHALLENGER Operation Appliance & System Water SECTION I - Combustion Air - Prevention of Contamination Page 3 Potential Contaminating Products Areas likely to find these Products SECTION II - Maintenance Schedule Page 4 Service Technician Owner Maintenance... -
Page 3: Product & Safety Information
Indicates a potentially hazardous situation which, if ignored, may result in minor injury or property damage. NOTI E ACV-Triangle Tube reserves the right to modify the technical specifications and components of its products without prior notice. -
Page 4: Service And Maintenance
See page 3 for details. WARNING • The CHALLENGER is equipped with a low water cut off device. The CH (central heating) system piping ACV-Triangle Tube accepts no liability for any dam- must be filled and pressurized to 12 psig [0.8 bar] age injury or loss of life resulting from incorrect prior to startup. -
Page 5: Appliance & System Water
• Continual fresh makeup water will reduce the life of the CHALLENGER. Addition of oxygen can cause internal corrosion in the system components. All leaks in the piping system must be repaired at once to prevent makeup water. -
Page 6: Section I - Combustion Air - Prevention Of Contamination
Spray cans containing chloro/fluorocarbons Permanent Wave Solutions WARNING Chlorinated wax If the CHALLENGER combustion air inlet is located Chlorine - based swimming pool chemicals and in any area likely to cause or contain contamination, spa cleaners or if products, which would contaminate the air can-... -
Page 7: Section Ii - Maintenance Schedule
Maintenance Schedule SECTION II - Maintenance Schedule Owner Maintenance Service Technician Periodic Check the area around the appliance. At least on an annual basis the following maintenance should be performed by a qualified service technician: Check and remove any blockage from the combus- tion air inlet and ventilation openings. -
Page 8: Section Iii - Maintenance Procedures
Failure to appliance takes its combustion air, they must be service and maintain the CHALLENGER and the sys- removed immediately or the combustion air tem components could result in equipment failure, intake must be relocated to another area. -
Page 9: Maintenance Procedures
Maintenance Procedures the drain line. If water does not appear at the end WARNING of the drain line, contact a qualified service techni- cian to inspect and clean the condensate line. Failure to inspect the venting system as noted and have it repaired by a qualified service technician can 5. -
Page 10: 6-Month Maintenance
This discharge line must be installed by a qualified service technician or heating / plumbing installer in accordance with the CHALLENGER installation manual. The discharge line must be ter- minated so as to eliminate possibility of severe burns or property damage should the valve dis- charge. -
Page 11: Section Iv - Operations Instructions
8. Set room thermostat(s) to desired setting(s). Set room thermostat(s) to lowest setting. Turn the 9. The CHALLENGER control panel display will show a external manual gas valve handle clockwise sequence of numbers (1,2,3,4) as the right digit. -
Page 12: Section V - Appliance Control Display
Appliance Control Display SECTION V - Appliance Control Display Read-Out Operation A. On/Off button 1. On/Off (Lit when on) B. Parameter button 2. CH operation or setting maximum CH temperature C. - button 3. DHW operation with optional Triangle Tube D. - Page 13 Appliance Control Display Function Operating Display Main Display Press button to turn appliance ON LED lite above button will be lit when appliance is ON No demand for heat Control self-test Fan pre purge or post purge cycle Ignition sequence Burner ON for space heating (CH) Burner ON for domestic hot water (DHW) Burner OFF due to reaching temperature...
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Page 14: Setting The Appliance Parameters
Appliance Control Display Setting the Appliance Parameters 5. After all parameters have been changed, press 1. Press the “ ” button at the display panel for button to close the setting menu and store the changes. The main display will go blank and approximately 2 to 3 seconds until main display a P will be displayed in the operating display to begins to flash. - Page 15 Appliance Control Display Error (Hard Lockout) Mode If a system fault occurs, the system enters a hard lockout condition which requires a manual reset by . A hard lock is indi- pressing the RESET button cated by a flashing [E] on the operating display as well as a flashing LED light above the reset but- ton.
- Page 16 Appliance Control Display Error (Hard Lockout) Codes* Operating Display Main Display Error Description Possible Solution (Flashing) • Check wiring for break • Check for proper flow direction • Replace S1 10, 11, 12, - CH supply • E10 Open sensor 13, 14 sensor fault S1 •...
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Page 17: Replacement Parts
WARNING damage to appliance and improper operation Replacement parts must be purchased of appliance. Contact ACV-Triangle Tube at through a local ACV-Triangle Tube distribu- 856-228-8881 or www.triangletube.com for tor. When ordering part please provide the list of distributors nearest you. - Page 18 Replacement Parts CHALLENGER Front Door Part Number Part Number Part Number Item Description CC85s CC105s CC125s & CC150s CCRKIT04 Wall Bracket Assembly (Not Shown) Pipe Connectors & Brackets Assembly CCRKIT05 (Not Shown) CCFTG01 Connector Pipe CH (Not Shown) - 1/Kit CCRKIT06 CCRKIT07 CCRKIT08 Front Door Assembly...
- Page 19 Replacement Part CHALLENGER Vent Components Part Number Part Number Part Number Part Number Item Description CC85s CC105s CC125s CC150s 80/125 Concentric Vent /Air Adapter CCRKIT09 Assembly (optional - shown) 3” Vent/Air Adaptor Assembly ( stan- CCRKIT35 dard -not shown) CCRKIT10 CCRKIT11 CCRKIT12 Vent Assembly...
- Page 20 Replacement Parts CHALLENGER Internal Components Part Number Part Number Part Number Item Description CC85s CC105s CC125s & CC150s CCRKIT15 Igniter Assembly CCCLB01 Ignition Cable CCRKIT16 Sight Glass Assembly CCRKIT17 CH Sensor Assembly - 1 / Kit CCRKIT19 LWCO/CH Pressure Sensor Assembly CCRKIT20 CCRKIT21 CCRKIT22...
- Page 21 Replacement Parts CHALLENGER Blower & Gas Valve Components Part Number Part Number Part Number Item Description CC85s CC105s CC125s & CC150s CCRKIT28 Ignition Transformer Assembly CCRKIT29 Gas Valve Assembly CCRKIT30 CCRKIT31 Gas Pipe Assembly CCRKIT32 Blower Assembly CCRKIT45 Venturi 406 CCRKIT46 Venturi 362 CCRKIT47...
- Page 22 Replacement Parts CHALLENGER Burner Components Part Number Part Number Part Number Item Description CC85s CC105s CC125s & CC150s CCRKIT33 Burner Assembly...
- Page 23 Replacement Parts CHALLENGER Control Components Part Number Part Number Part Number Part Number Item Description CC85s CC105s CC125s CC150s CCCON01 CCCON02 Control/Display CCCS01 Housing Plastic Control CCRKIT34 Flip Panel CCFUSE01 Fuse - 1/Kit CCRKIT43 Connector - X4, 24V, 9 Pin (Not shown) CCRKIT44 Connector - X2, 120V, 8 Pin (Not shown)
- Page 24 Additional quality water heating equipment available from ACV- Triangle Tube Brazed Plate Heat Exchangers For domestic water, snow melting, radiant floor, refrigeration Plates made of stainless steel, with a 99.9 % copper and brazed, ensuring a high resistance to corrosion...