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WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing
property damage, personal injury, or death.
WARNING
To maintain the safety & longevity of your appliance, read and follow the maintenance schedule in-
formation throughout this manual.
•
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
•
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the fire department.
•
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Date: 10/6/2016
User's Information Manual
CHALLENGER
FOR YOUR SAFETY
COMBI
CC105, CC125, CC125H
2016-41 Challenger COMBI User Manual
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Summary of Contents for ACV CHALLENGER COMBI CC125
- Page 1 User’s Information Manual CHALLENGER COMBI CC105, CC125, CC125H WARNING If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. WARNING To maintain the safety & longevity of your appliance, read and follow the maintenance schedule in- formation throughout this manual.
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Page 2: Table Of Contents
Table of Contents Section I: Product & Safety Information ..........................1 Definitions ..................................1 Safety Information ..............................1 Homeowners ................................1 Warranty ..................................2 Service and Maintenance............................3 CHALLENGER Operation............................3 Appliance & System Water............................3 Section II: Combustion Air - Prevention of Contamination ....................4 Combustion Air Contamination ..........................4 Section III: Maintenance Schedule ............................5 Service Technician..............................5 Owner Maintenance ..............................5... -
Page 3: Section I: Product & Safety Information
NOTICE ACV-Triangle Tube reserves the right to modify the tech- nical specificaitons and components of its products without prior notice. -
Page 4: Warranty
- Make sure all connections are tight. of parts or fittings not specified by ACV-Triangle Tube. If - Direct water flow away from any person there is a conflict or doubt about the proper installa-... -
Page 5: Service And Maintenance
1. Product & Safety Information Appliance & System Water WARNING • Have the appliance and system water chemistry checked at least annually by a qualified service technician. Failure to adhere to the guidelines on this page can re- • Do not use petroleum-based cleaning or sealing compounds in sult in substantial property damage, serious injury or the appliance or system. -
Page 6: Section Ii: Combustion Air - Prevention Of Contamination
2. Combustion Air - Prevention of Contamination Section II: Combustion Air - Prevention of Con- 2.1.1 Potential Contaminating Products tamination • Spray cans containing chloro/fluorocarbons • Permanent Wave Solutions 2.1 Combustion Air Contamination • Chlorinated wax WARNING • Chlorine - based swimming pool chemicals / cleaners •... -
Page 7: Section Iii: Maintenance Schedule
3. Maintenance Schedule Section III: Maintenance Schedule 3.2 Owner Maintenance 3.2.1 Periodic Service Technician Check the area around the appliance. At least on an annual basis the following maintenance should be Check and remove any blockage from the combustion air inlet performed by a qualified service technician. -
Page 8: Section Iv: Maintenance Procedures
4. Maintenance Procedures Section IV: Maintenance Procedures 4.1.2 Check Combustion Air Inlets Verify that ventilation air openings to the mechanical room are open and unobstructed WARNING Verify that the appliance’s vent termination and combustion air The CHALLENGER must be inspected and serviced an- intake are clean and free of obstructions. -
Page 9: 6-Month Maintenance
4. Maintenance Procedures While the appliance is operating, check the discharge end of the 4.3 6 - Month Maintenance condensate drain tubing. Ensure no flue gas is leaking from the 4.3.1 Check Water and Gas Piping condensate drain tubing by holding your fingers near the Remove the appliance front jacket panel and perform a gas leak opening. -
Page 10: Section V: Operating Instructions
5. Operating Instructions Section V: Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion can result causing substatial prop- WARNING erty damage, serious injury or loss of life. A. This appliance does not have a pilot. It is equipped with an C. -
Page 11: Section Vi: Appliance Control Display
6. Appliance Control Display Section VI: Appliance Control Display Read-Out Operation 1. On/Off (Lit when on) A. On/Off 2. CH operation or setting maximum CH temperature B. Parameter 3. DHW operation or setting DHW temperature C. Decrease 4. Main display with temperature or water pressure D. - Page 12 6. Appliance Control Display Function Operating Display Main Display Press button to turn appliance ON, LED light above button will be lit when appliance is ON. No demand for heat Control self-test Fan pre purge or post purge cycle Ignition sequence Burner ON for space heating (CH) Burner ON for domestic hot water (DHW) Burner OFF due to reaching temperature...
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Page 13: Setting The Appliance Parameters
6ºF [3ºC] di erential. The CH circulator will continue to operate while the burner is blocked. For installations with an optional ACV- Triangle Tube SMART Indirect Fired Water Heater (I.F.W.H.) piped o the primary loop, similar to Figures 7 and 8 on page 15, parameter 1 should be set to 1. The I.F.W.H. aquastat should be wired to CHALLENGER’s X4-5 and X4-6 electrical connector, see Figure 12, page 21. -
Page 14: Error Mode
6. Appliance Control Display 6.5 Error Mode Table 1: 12 kOhm NTC Sensor Resistance If a boiler fault occurs, the CHALLENGER enters a hard lockout Temperature (°F) Temperature (°C) NTC (kOhm) condition which requires a manual reset by pressing the reset 171.70 button A hard lock is indicated by a flashing [E] on the operating... -
Page 15: Error Codes
6. Appliance Control Display 6.7 Error Codes 6.8 Warning Codes In situations where the boiler takes a preventative action without Red LED above the reset button will flash. Correct condition first, going into a hard lockout, a warning code flashes in the main display. then press the reset button. -
Page 16: Section Vii: Replacement Parts
Use only genuine ACV - Triangle Tube replacement parts to ensure warranty coverage and to avoid damage to appliance and im- proper operation of appliance. Contact ACV - Triangle Tube at 856-228-8881 or www.triangletube.com for a list of distributors nearest you. -
Page 17: Front Door
7. Replacement Parts 7.2 Front Door Fig. 3: CHALLENGER Front Door Part Number Part Number Part Number Item Description CC105 CC125 CC125H CCRKIT04 Wall Bracket Assembly (Not Shown) Pipe Connectors & Brackets Assembly CCRKIT05 (Not Shown) CCFTG01 Connector Pipe CH (Not Shown) - 1/Kit CCFTG02 Connector Pipe DHW (Not Shown) - 1/Kit CCRKIT07... -
Page 18: Vent Components
7. Replacement Parts 7.3 Vent Components Fig. 4: CHALLENGER Vent Components Part Number Part Number Part Number Item Description CC105 CC125 CC125H 80/125 Concentric Vent/Air Adapter CCRKIT09 Assembly (Optional - Shown) 3" Vent/Air Adapter Assembly CCRKIT35 (Standard - Not shown) CCRKIT11 CCRKIT12 Vent Assembly... -
Page 19: Heat Exchanger Components
7. Replacement Parts 7.4 Heat Exchanger Components Fig. 5: CHALLENGER Heat Exchanger Components Part Number Part Number Part Number Item Description CC105 CC125 CC125H CCRKIT15 Igniter Assembly CCCLB01 Ignition Cable CCRKIT16 Sight Glass Assembly CCRKIT17 CH Sensor Assembly - 1/Kit CCSENS02 DHW Temperature Sensor CCRKIT56... -
Page 20: Blower & Gas Valve Components
7. Replacement Parts 7.5 Blower & Gas Valve Components Fig. 6: Blower & Gas Valve Components Part Number Part Number Part Number Item Description CC105 CC125 CC125H CCRKIT59 Ignition Transformer Assembly CCRKIT60 Gas Valve Assembly CCRKIT31 Lower Gas Pipe Assembly CCRKIT61 CCRKIT62 Upper Gas Pipe Assembly... -
Page 21: Burner Components
7. Replacement Parts 7.6 Burner Components Fig. 7: Burner Components Part Number Part Number Part Number Item Description CC105 CC125 CC125H CCRKIT33 Burner Assembly... -
Page 22: Control Components
7. Replacement Parts Control Components Fig. 8: Control Components Part Number Part Number Item Description CC105 & CC125 CC125H CCRKIT53 CCRKIT54 Control/Display CCCS01 Plastic Control Housing CCRKIT34 Flip Panel CCFUSE01 Fuse - 1/Kit Connector - X4, 24V, 9 Pin CCRKIT43 (Not Shown) Connector - X2, 120V, 8 Pin CCRKIT44... -
Page 23: Section Viii: Notes
8. Notes Section VIII: Notes... - Page 24 Plates made of stainless steel, with 99.9% copper brazing ensuring a high resistance to corrosion. • Self Cleaning / Self Descaling • Computerized sizing available from ACV - Triangle Tube • Available in capacities from 25,000 BTUH to 5,000,000 BTUH 88350705...
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