ACV The Challenger Manuals

Manuals and User Guides for ACV The Challenger. We have 2 ACV The Challenger manuals available for free PDF download: Installation And Maintenance Manual, User's Information Manual

ACV The Challenger Installation And Maintenance Manual (92 pages)

Combination Boiler and/or Water Heater

Brand: ACV | Category: Boiler | Size: 5.81 MB

Table of Contents
2
Product and Safety Information

7
- Definitions
  7
Section I - Pre-Installation Items

10
- Code Compliance
  10
- Determining Product Location
  10
- Boiler or Water Heater Replacement
  11
- Clearances
  11
- Residential Garage Installations
  11
- Boiler Freeze Protection Feature
  12
Section II - Combustion Air and Venting

13
Section III - Appliance Preparations

17
- Shipping and Handling Instructions
  17
- Wall Mounting Installation
  17
- Wall Mounting Guidelines
  18
- Stud Walls -Installation
  18
- Wall Bracket Installation - Solid Walls
  18
- Appliance Mounting
  19
- Piping Support Bracket
  19
Section IV - Boiler Piping

20
- General Piping Requirements
  20
- Pressure Relief Valve
  20
- Low Water Cut Off/Ch Pressure Sensor
  20
  - Boiler Piping
    21
  - Pressure Gauge
    21
- Additional Limit Control
  22
- Backflow Preventer
  22
- Boiler System Piping Applications
  22
- Expansion Tank and Makeup Water
  22
  - Diaphragm Expansion Tank
    22
  - Closed-Type Expansion Tank
    23
- Circulator
  23
- Sizing Primary Piping
  23
- System Piping - Zone Circulators
  23
- System Piping - Zone Valves
  23
- Near Boiler Piping Diagrams
  24
- System Piping - Radiant Heating
  25
- System Piping - SMART Indirect Fired Water Heater (I.F.W.H)
  25
- System Piping - Special Applications
  25
- Central Heating (CH) System Piping Diagrams
  26
Section V - Domestic Piping

27
- General Notes
  27
- Operating Restrictions
  27
- Pressure Relief Valve - Standard Installations
  28
- Temperature & Pressure (T&P) Relief Valve
  29
  - Storage Tank or SMART Installations
    29
- Drain Valves
  29
- Thermal Expansion
  29
- Water Hammer
  30
- Vacuum Breaker - Storage Tank or SMART Installations
  30
- General Piping Requirements
  30
- Thermostatic Mixing Valve
  30
- Recirculation Piping
  31
- Storage Tank Installations
  31
- Setting the Thermostatic Mixing Valve
  31
- Domestic Piping Diagrams
  32
Section VI - Installing Vent / Combustion Air & Condensate Drain

34
- Installing Vent and Combustion Air
  34
- Installing Condensate Drain Assembly
  34
Section VII - Gas Piping

36
- Gas Supply Piping Connection
  36
- Natural Gas
  37
- Propane Gas
  38
Section VIII - Internal Wiring

39
- General Requirements
  39
- CHALLENGER Factory Wiring Diagrams
  40
Section IX - External Wiring

41
- Installation Compliance
  41
- Line Voltage Connections
  41
- Control Module Circulator AMP Ratings
  41
- Low Voltage Connections
  42
- Thermostat Wiring
  42
- CH Circulator
  43
- DHW Circulator for Optional Smart IFWH
  43
- System Circulator - Zone Valve Application
  43
- Outdoor Reset Control
  43
- External Wiring Diagrams
  44
Section X - Start-Up Preparation

46
Section XI - Start-Up Procedures

49
- Final Checks before Start-Up
  49
- CHALLENGER Start-Up
  49
- If CHALLENGER Does Not Start Correctly
  49
- Check the CHALLENGER and System
  49
- Operating Instructions
  51
- Appliance ON/OFF
  52
- Set Boiler Maximum Central Heating (CH) Set Point Temperature
  52
- Operation Verification - Space Heating
  52
- Set DHW Set Point Temperature
  53
- Operation Verification - Domestic Hot Water
  53
- Control Display
  55
  - Appliance ON/OFF
    55
  - Units
    55
  - Additional DHW Functions
    55
  - Highfire
    56
  - Lowfire
    56
  - Flame Current
    56
  - Control Software Version
    56
  - Display
    58
- Setting the Appliance Parameters
  58
- Fluctuating Water Temperature
  59
- Error (Hard Lockout) Mode
  59
- Error (Hard Lockout) Codes
  60
Section XII - Outdoor Reset Control

61
Section XIII - Check-Out Procedures

64
- Check-Out Procedures
  64
Section XIV - Installation Record

65
- Installation Record
  65
Sections XV - Maintenance Schedule

66
- Service Technician - General
  66
- Owner Maintenance
  66
Section XVI - Maintenance Procedures

67
- Annual Maintenance Procedures
  67
  - Reported Problems
    67
  - Check Surrounding Area
    67
  - Inspect Burner Area
    67
  - Check System Piping
    67
  - Clean Condensate Drain Assembly
    68
  - Check Ventilation Air Openings
    68
  - Inspect Vent and Combustion Air Piping
    68
  - Check Boiler System
    68
  - Removing Internal Flue and Condensate Pan for Inspection
    68
  - Check Expansion Tank
    70
  - Check Relief Valve(S)
    70
  - Inspection of Ignition Electrode
    70
  - Check Ignition Wiring and Ground Wiring
    70
  - Maintenance Procedures
    71
  - Check Control Wiring
    72
  - Check Control Settings
    72
  - Perform Start-Up and Checkout Procedure
    72
  - Check Burner Flame
    72
  - Check Combustion Levels
    73
  - Clean Boiler Heat Exchanger
    73
  - Clean Domestic Heat Exchanger
    73
  - Review with Owner
    74
  - Handling Previously Fired Combustion Chamber Insulation
    74
Replacement Parts

75
- Replacement Parts
  81
Product Specifications

82
- Specifications
  82
- Specifications Water Heater
  83
- Specifications Water Heater
  84
- Specification Boiler
  85

ACV The Challenger User's Information Manual (24 pages)

Brand: ACV | Category: Boiler | Size: 2.01 MB

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Boiler Automobile Accessories Water Heater Burner Controller

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ACV The Challenger Manuals

ACV The Challenger Installation And Maintenance Manual (92 pages)

Table of Contents

Product and Safety Information

Section I - Pre-Installation Items

Section II - Combustion Air and Venting

Section III - Appliance Preparations

Section IV - Boiler Piping

Section V - Domestic Piping

Section VI - Installing Vent / Combustion Air & Condensate Drain

Section VII - Gas Piping

Section VIII - Internal Wiring

Section IX - External Wiring

Section X - Start-Up Preparation

Section XI - Start-Up Procedures

Section XII - Outdoor Reset Control

Section XIII - Check-Out Procedures

Section XIV - Installation Record

Sections XV - Maintenance Schedule

Section XVI - Maintenance Procedures

Replacement Parts

Product Specifications

ACV The Challenger User's Information Manual (24 pages)

Table of Contents

Product & Safety Information

SECTION I - Combustion Air - Prevention of Contamination

SECTION II - Maintenance Schedule

SECTION III - Maintenance Procedures

SECTION IV - Operations Instructions

SECTION V - Appliance Control Display

Replacement Parts

Related Products

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