Assembling The Piston Rod - KTM 2014 690 SMC R EU Repair Manual

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8
SHOCK ABSORBER, SWINGARM
8.18

Assembling the piston rod

Preparatory work
Check the damper. (
Main work
Clamp the piston rod with the heim joint in a vise.
Guideline
Use soft jaws.
Mount rubber buffer
300543-11
Position special tool
Mounting sleeve (T1515) (
Grease the seal ring and push seal ring retainer
Lubricant (T625) (
Remove the special tool.
300548-10
Mount supporting plate
Mount the compression shim stack
200572-11
Sand both sides of the piston on a surface plate using 1200-grit sandpaper.
Clean the piston.
Assemble the piston.
Guideline
View
View
201270-10
Mount the rebound shim stack
Install supporting plate
300541-11
p. 42)
and locking cap
.
on the piston rod.
p. 240)
p. 226)
with the rounded side facing downward.
with the smaller shims facing downward.
Piston from above
Piston from below
with the smaller shims facing upward.
.
on to the piston rod.
45

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