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Nexgrill 720-0600 Assembly & Operating Instructions

Nexgrill industries inc. gas grill assembly and operating instructions
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ASSEMBLY & OPERATING INSTRUCTIONS
Model: 720-0600
300
400
500
600
200
100
700
800
FOR OUTDOOR USE ONLY
FOR PROPANE GAS USE ONLY
K20Y07P-1
This instructions manual contains important information necessary for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using the appliance
1
Follow all warnings and instructions when using the appliance
Keep this manual for future reference

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Summary of Contents for Nexgrill 720-0600

  • Page 1 ASSEMBLY & OPERATING INSTRUCTIONS Model: 720-0600 FOR OUTDOOR USE ONLY FOR PROPANE GAS USE ONLY K20Y07P-1 This instructions manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling and using the appliance...

  • Page 2: Table Of Contents

    Your grill will be very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.

  • Page 3: Safety Instruction

    WARNING ELECTRICAL GROUNDING INSTRUCTIONS and should be plugged directly into a properly grounded receptacle. When installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1 DO NOT cut or remove the grounding prong from this plug. To protect against electric shock, do not immerse cord or plugs in water or other liquid.
  • Page 4 LP gas grill models are designed for 20 lb. Liquid Propane Gas tank, not included with grill. Never connect your gas grill to an LP gas tank that exceeds this capacity. If an external electrical source is utilized: cooking gas appliance, when installed, must be...
  • Page 5 §When your gas grill is not in use the gas must be turned off at LP gas tank. •The gas must be turned off at the supply cylinder when the outdoor cooking gas appliance is not in use.
  • Page 6 Do not touch cooking surfaces, grill housing, lid or any other grill hot surface while the grill is in operation, or until the gas grill has cooled down after use. Failure to comply with these instructions may result in serious bodily injury.
  • Page 7 Do not heat unopened food containers. A build-up of pressure may cause the containers to burst. Use a covered hand when opening the grill lid. Never lean over an open grill. When lighting a burner, pay close attention to what you are doing.

  • Page 8: Assembly Instruction

    PLEASE READ THE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP. TOOLS REQUIRED: (1) PHILIPS HEAD SCREWDRIVER – NOT PROVIDED STEP 1: The screws used to attach the side shelf are already screwed into the left panel (see the figure below). Remove the screws from the left panel, align with the holes in the side shelf, and then re-screw into the holes on the left panel of the grill.
  • Page 9 STEP 2: Side Burner Assembly A. Insert valve venturi into the side burner and tighten securely using an adjustable wrench. B. Push the side burner control knob into the valve steam and tighten it using the Allen Wrench. C. Push valve into side burner control panel. Insert screws from the front side of control panel and tighten.
  • Page 10 STEP 3: Battery is inserted for the rotisserie burner. To install the battery, turn the ignition button cap counterclockwise and remove it. Replace the ignition button cap after the battery is installed. STEP 4: Attach the bar barrier to pre-drilled hole on back panel and bottom panel , secure with screws.
  • Page 11 Assembly Instruction continued STEP 5: Attach propane gas tank to regulator inlet fitting by turning the regulator clockwise as shown in figure below. LP gas cylinder must be fitted with a listed overfill prevention device (OPD). Open the door and pull out the tray, place the gas tank cylinder in the tank tray , then use retention kit that showed as below diagram to secure the tank cylinder .

  • Page 12: Assembly Instruction

    Assembly Instruction continued STEP 6: The screws for rotisserie drive motor bracket are attached to the motor bracket. Remove the screws and install the rotisserie motor bracket as shown in the figure below. Assemble the rotisserie skewer as shown in the figure below.

  • Page 13: Gas Hook -Up

    This is a liquid propane configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. Total gas consumption (per hour) of this stainless steel gas grill with all burners on “HI”: Main burner 30,000 Btu/hr Side burner...

  • Page 14: Installer Final Check List

    5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a hazardous condition. 6.

  • Page 15: Leak Testing

    GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit.

  • Page 16: Leak Testing

    Leak Testing continued CAUTIONS Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. The gas must be turned off at the supply cylinder when the unit is not in use.

  • Page 17: Operating Instruction

    GENERAL USE OF THE GRILL AND ROTISSERIE Each main burner is rated at 14,000 Btu/hr. The main grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris. The igniter knobs are located on the lower center portion of the valve panel.

  • Page 18: Grill Lighting Instruction

    WARNING: IMPORTANT! BEFORE LIGHTING… Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present. Only the pressure regulator and hose assembly supplied with the unit should be used.
  • Page 19 FLAME CHARACTERISTICS Check for proper burner flame characteristics. Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting. If any of these conditions exist call our customer service line. If the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to lift away from the burner, it indicates to much air Grill Lighting Instruction Each burner is adjusted prior to shipment;...

  • Page 20: Lighting Illustration

    Main & Side Burner Lighting Illustration Step 1. Make sure the Lid is open Step 2. Push and turn main or Side Burner knobs to “IGNITE/HI” position. Pilot torch will light. Hold for 3-4 seconds until burner is lit. Step 3. You may need to try 3 or 4 times to light the burner.

  • Page 21: To Match The Light Grill

    If the burner will not light after several attempts then the burner can be match lit. If you have attempted to light the main burners with the igniter, allow 5 minutes for any accumulated gas to dissipate. Insert a match into the lighting rod. Ignite the match and insert through the cooking grid to the burner.

  • Page 22: Motor Instruction

    • TO USE MOTOR SAFELY, PLEASE READ WARNING PRIOR TO USE ROTISSERIE DRIVE MOTOR USE ONLY FOR OUTDOORS. DO NOT EXPOSE TO RAIN. CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.

  • Page 23: Converting To Natural Gas

    This grill is certified for use with either Liquid Propane (LP Gas) or Natural Gas and comes complete with the necessary parts to convert it for use with Natural Gas. The Nexgrill patented Conversion Valves allows the use of Natural Gas without replacing the burners or entire valve system.
  • Page 24 This grill is certified for use with either Liquid Propane (LP Gas) or Natural Gas and comes complete with the necessary parts to convert it for use with Natural Gas. The Nexgrill patented Conversion Valves allows the use of Natural Gas without replacing the burners or entire valve system.

  • Page 25: Instructions For Converting To Natural Gas

    INSTRUCTIONS FOR CONVERTING TO NATURAL GAS Tools required for converting from LP to NG Screwdriver + is used for removing the screws 8mm Nut Driver is used for changing the main tube burner orifice Screwdriver - is used for turning the Low/High Flame 14mm Wrench is used for releasing the brass adapter of flex tube 10mm Wrench is used for changing the rear burner orifice Allen Key is used for removing the control knobs...

  • Page 26: Gas Conversion

    Main Tube Burner Conversion Steps： 1. Remove the rotisserie kit, warming rack, cooking grids, flame tamers and tube burners from the firebox. 2. Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver. CAUTION! When converting the grill, screw the orifice in and out of the stem gently due to the breakable thread.
  • Page 27 Searing Burner Conversion Steps： 1. Remove thermocouple cover by unscrewing 2 screws that attach the cover to back wall of firebox. Remove thermocouple placement bracket to release thermocouple. Place thermocouple to the side. 2. Remove 1 screw that holds igniter prolong in place. Then remove 2 screws that hold Bracket which holds front of searing burner in place.
  • Page 28 Side Burner Conversion Steps： 1. Fix orifice nut with 18mm Wrench. Then locate orifice and remove by turning counterclockwise with 6.1mm Wrench. 2. Insert NG orifice by hand, then secure and turning clockwise with 6.1mm Wrench in tightly. GAS CONVERSION continued...
  • Page 29 Rear Burner Conversion Steps： 1. Remove the eight screws securing the rear baffle. Then take out the Rear Baffle. 2. Locate rotisserie orifice and remove by turning counterclockwise with a 10mm Wrench. 3. Attach and screw in tightly the NG rotisserie orifice. 4.
  • Page 30 For Main tube burner and Side burner Conversion Only You will need to adjust the High Flame setting screw when converting the barbecue from Propane to Natural Gas. Please follow the steps as detailed below Remove each Control Knob of main tube burners and side burner by loosing the socket head grub screw holding it to the Valve stem.
  • Page 31 GAS CONVERSION continued NG Hose and Regulator Conversion 1. Turn all knobs to OFF, and turn off LP supply, then take off the brass adapter of LP regulator from the manifold with a wrench. 2. Attach the NG regulator to the manifold, and screw tightly with the wrench.

  • Page 32: Gas Conversion

    GAS CONVERSION continued 3. Remove NG regulator bracket by unscrew the four 5/32*10mm screws on the right shelf panel and then tight the NG regulator on the NG regulator bracket with two 5/32*10mm screws. 4. Put back the NG regulator bracket back by screw back four 5/32*10mm screws on the right shelf panel and connect the 12’...

  • Page 33: Care And Maintenance

    STAINLESS STEEL There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust.
  • Page 34 HOW TO REPLACE MAIN BURNER Step 1. Insert the burner onto the orifice. Step 2. Secure the main burner on the back wall of fire box with 1 screw Care and Maintenance STAINLESS STEEL : There are many different stainless steel cleaners available.

  • Page 35: Trouble Shooting

    SPIDER AND INSECT WARNING Checking and cleaning burner/ venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill. Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing.
  • Page 36 PREHEATING: The grill lid should be in a closed position during the preheat time period. It is necessary to preheat the grill before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking temperature needs a pre-heat period of five minutes;...
  • Page 37 PROBLEM When attempting to light my grill, it will not light immediately. Rotisserie burner will not light. Regulator makes noise. Full size cover does not fit the grill. Trouble Shooting SOLUTION • Make sure you have a spark while you are trying to light the burner (if no spark) •...

  • Page 38: Trouble Shooting

    Rotisserie motor will not turn Grill only heats to 200-300 degrees. Grill takes a long time to preheat. Burner flames are not light blue. Trouble Shooting • Ensure the motor is connected to a properly grounded power supply. • Ensure the on / off switch is in the on position. •...

  • Page 39: Exploded View

    Explode View A00 Nancy_Zeng 112906 A01 Nancy_Zeng 121606 A02 Nancy_Zeng 122206...

  • Page 40: Part List

    REF# DESCRIPTION Main Lid Main Lid Screw Main Lid screw cover Logo Main Lid Handle Heat Insulating Spacer Temperature Gauge Main Lid Handle Grease Slide Panel, Top Main Burner Bowl Assembly Rotisserie Motor Rotisserie Motor Bracket Front Baffle Pulse Igniter Module Cover Pulse Igniter Module Sear Gas Valve Side Burner Hose...
  • Page 41 REF# DESCRIPTION Side Burner Pipe Side Burner Ring Side Burner Igniter wire Side Burner bowl Assembly Frame Side Burner Bowl Assembly Fire Box Side Burner Cooking Grid Side Burner Lid Side Burner Lid Hinge Rod Side shelf Trim Panel, Right Rubber Grommet Back Panel Back Panel, Top...

  • Page 42: Ordering Parts

    HOW TO ORDER REPLACEMENT PARTS To make sure you obtain the correct replacement part(s) for your gas grill, please refer to the parts list on page 30-31. The following information is required to assure getting the correct part. •Gas grills model number (see data sticker on grill).

  • Page 43: Grill Cooking Chart

    WEIGHT OR FOOD THICKNESS SETTING VEGETABLES Medium Fresh Beets Carrots Turnips 1/2 inch Onion slices Medium Potatoes Sweet Whole Medium White 6 to 8 ounces Frozen Medium Asparagus Peas Green beans Sprouts French fries Medium MEATS BEEF 1/2 to 3/4 Medium Hamburgers inch...

  • Page 44: Grill Cooking Chart

    WEIGHT OR HEAT FOOD THICKNESS SETTING PORK Chops 1 inch Medium 1 -1/2 Well -done inches Medium Ribs Medium Ham steaks (precooked) 1 inch slices Hot dogs POULTRY 2 to 3 Low or pounds Medium Breasts well – done Medium FISH AND SEAFOOD 3/4 to 1...

  • Page 45: Grill Recipe Suggestion

    BBQ SALMON 2 large salmon steaks 2 tbs. Oil Salt & pepper 2 oz. thin bacon slices 2 tbs. Butter 1 tbs. Lemon juice Spring of parsley Lemon wedges Preheat the BBQ. Brush the steaks with oil and season with salt and pepper. Place on BBQ grill and cook for 10 minutes, turning steaks over halfway cooking time.
  • Page 46 Refrigerate overnight or at least 6 to 8 hours. Wrap tortillas in foil. Remove meat from marinade. Cook on a pre-heated gas grill for 5 to 8 minutes on each side. While meat is cooking, heat tortillas on grill. Slice meat across grain in thin slices.

  • Page 47: Grill Recipe Suggestion

    CHICKEN TANDOORI STYLE 8 large chicken thighs or drumsticks 1 c. plain nonfat yogurt ½ c. lemon juice 2 tsp. salt ½ tsp. cayenne ½ tsp. black pepper ½ tsp. crushed garlic ½ tsp. grated ginger 1 tbs. corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the...

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