Buell 2002 S3T Service Manual page 367

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INSTALLATION
NOTE
If clutch pack replacement was the only service work per-
formed, start with Step 5.
1. Install the engine sprocket, clutch assembly and primary
chain as a unit into primary chaincase.
2. See Figure 6-23. Install the engine sprocket nut.
a. Place SPROCKET LOCKING LINK (3) (Part No.
HD-38362) between primary chain and engine
sprocket.
b. Apply two or three drops of LOCTITE THREAD-
LOCKER 262 (red) onto threads of sprocket shaft.
c. Install engine sprocket nut. Tighten to 190-210 ft-lbs
(258-285 Nm).
CAUTION
See Figure 6-24. Washer (2) must be installed with the
word "out" facing the mainshaft nut (1) or transmission
may be damaged.
3. Install mainshaft nut and washer.
a. Apply two or three drops of LOCTITE THREAD-
LOCKER 262 (red) onto threads on end of main-
shaft.
b. Place washer (2) on mainshaft with the word "out"
facing away from clutch hub (3).
c. Install nut (1) (left-hand threads). Tighten to
70-80 ft-lbs (95-109 Nm).
4. Remove SPROCKET LOCKING LINK.
5. Install adjusting screw assembly into pressure plate.
a. See Figure 6-18.
release plate with corresponding recesses in pres-
sure plate.
b. See Figure 6-17.
assembly with retaining ring.
6. Install primary cover. See
PRIMARY CHAIN.
7. Install the left fairing lower. See
8. Connect negative battery cable to battery.
6-16 2002 Buell S3T: Drive/Transmission
Align two tabs on perimeter of
Secure the adjusting screw
PRIMARY COVER under
2.38 FAIRING LOWERS.
6254
2
1. Engine Sprocket
2. Torque Wrench
3. Sprocket Locking Link (Part No. HD-38362)
Figure 6-23. Sprocket Locking Link
b0411x6x
1. Mainshaft Nut
2. Washer
3. Clutch Hub
Figure 6-24. Mainshaft Nut and Washer
6.2
1
3
3
2
1