Kranzle quadro 599 TST Operating Manual
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Kranzle quadro 599 TST Operating Manual

High-pressure cleaners
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Operating manual
- GB -
H i g h - p r e s s u r e c l e a n e r s
Read and conform safety instructions before use!
Keep instructions in a safe place for later use and
pass them on to any future user.
www.kraenzle.com

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  • Page 1 Operating manual - GB - H i g h - p r e s s u r e c l e a n e r s Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user.

  • Page 2: Technical Data

    Technical data Technical quadro 599 TST quadro 799 TST quadro 899 TST data Operating pressure, steplessly adjust. 10 - 150 bar 10 - 180 bar 10 - 150 bar max. permissible overpressure 165 bar 200 bar 170 bar Water output...

  • Page 3: Table Of Contents

    Description Dear customer We would like to congratulate you on your new high pressure cleaner with inte- grated water tank and to thank you for the purchase. To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints, which we ask you to read before using it for the first time.

  • Page 4: Construction And Components

    799 quadro 899 400V/50Hz Connection principle The KRÄNZLE quadro 599 TST , 799 TST and 899 TST- high pressure cleaners are mobile machines with hose drum and 20m industrial hose. The connection principle can be seen from the illustration. Components...

  • Page 5: Water System

    Description Water system The water must be lead to the high pressure cleaner under pressure (2 – 8 bar ad-mission pressure). A float valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressure.

  • Page 6: High Pressure Hose And Spray Device

    Description High pressure hose and spraying device The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as required by the appropriate regulations. If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used.

  • Page 7: Delayed Motor Cut-Out

    Therefore the motor of the new KRANZLE device only switches off 30 seconds after closing the gun and then goes to stand still. By opening the gun, the device is started again.

  • Page 8: Electrical Connection

    The socket must be protected with a 16A delay action fuse on the mains side. KRÄNZLE quadro 599 TST = 230 Volt / 50 Hz KRÄNZLE quadro 799 TST = 400 Volt / 50 Hz KRÄNZLE quadro 899 TST = 400 Volt / 50 Hz...

  • Page 9: Brake

    Description Brake Brake not applied Brake applied Brief operating instructions : 1. Connect high pressure hose with spray gun. 2. Connect to suitable water supply. 3. Connect current (quadro 599: 230V/50Hz AC; quadro 799 , 899: 400V/50Hz three-phase current). 4. Switch on machine and start cleaning. 5.

  • Page 10: This Is What You've Purchased

    3. KRÄNZLE - High pressure cleaners quadro 599 TST and quadro 799 TST with hose drum and 20 m HP hose NW 6 with steel reinforcement 4. Operating manual 5. HP hose 20 m NW 6 with hose drum 6.

  • Page 11: Preparation For Use

    Preparation for use To control the high pressure cleaner 1. the foot against the tilt bases and 2. then pull the device towards you. 1. Check oil level. There are two possibilities for checking the oil level of the pump: a) Oil must be visible in the viewing window b) The oil level must be between the two...
  • Page 12 Preparation for use 2. Connect the high pressure lance or dirtkiller to the spray gun. 3. Unroll hose without kinks and con- nect with handgun and pump. Use max. 20 m HP hose. 4. Connection of high pressure hose from device to lance.

  • Page 13: External Suction

    Preparation for use 5. The machine must be connected to the water line with cold water or up to 60° C warm water (see page 2). The hose cross section must be at least 3/4" = 16 mm (free passage). Filter 1 must always be clean.

  • Page 14: When Using Detergents

    To shut down the pump When using detergents Put chemistry sieve number 5 into the deter- gent container. Open the detergent valve (6), then the detergent is sucked in. When closing the detergent valve, the chemistry supply is automatically closed. Allow detergent to act and then wash off.

  • Page 15: Safety Notes „This Is Prohibited

    Safety notes As to the recoil - see notice on page 2! Apply the safety catch on the spray gun after each use, in order to pre- vent unintentional spraying!
  • Page 16 This is prohibited ! Never direct the water jet at people or animals Do not damage the power cable or repair it incorrectly! Never pull the high pres- sure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges !
  • Page 17 This is prohibited ! Never allow children to use the high pressure cleaner ! Never direct the water jet at the machine itself ! Never direct the water jet at a power socket !

  • Page 18: Additional Accessories

    Additional accessories for ... (on demand) Rotary scrubbing brush Order No. 41.050 1 Drain and pipe cleaning hose 10 m - Order No. 41.058.1 15 m - Order No. 41.058 Environmental, refuse disposal and water protection regulations must be observed when using the accessories! Guarantee The guarantee is only valid for material and manufacturing errors.
  • Page 19 ... further combination possibilities Car cleaning, glass, caravan, boat etc.: ro- tary washing brush with 40 cm extension and ST 30 nipple M22 x 1.5 Cleaning pipes, channels and drains: pipe cleaning hose with KN nozzle and ST 30 nipple M22 x 1.5 Cleaning cars and all smooth surfaces: brush with ST 30 nipple M22 x 1.5 Rotary point sprayer for extreme soiling:...

  • Page 20: Small Repairs

    Small repairs ... The nozzle is blocked! No water but the gauge shows full pressure ! but if you You should now have Rinse the hose through only get a few a powerful first. drops of water stream of from the water, lance Using the flat spray lance you...
  • Page 21 do it yourself ! Nozzle dirty or sticky! Pressure gauge does not show full pressure The high-pressure hose vibrates Water comes out in spurts. If you do not use the high-pressure cleaner for some time the valves can stick the gauge When a valve is or the high shows little...

  • Page 22: Spare Parts Lists

    Complete Assembly...
  • Page 23 599 TST - 899 TST...
  • Page 24 Water inlet and brake...
  • Page 25 599 TST - 899 TST Spare parts list KRÄNZLE quadro 599 TST - 899 TST Water inlet and brake Description Qty. Ord.-No Revisionsdeckel 46.027 Dichtung für Revisionsdeckel 46.030 Sterngriffschraube M6 46.031 Schwimmerventil 46.250 Mutter R3/4“ 46.258 Kunststoffschraube 5x14 43.426 Scheibe 5,3 DIN9021 50.152...
  • Page 26 Pump motor...
  • Page 27 599 TST Spare parts list KRÄNZLE quadro 599 TST Pump motor Description Qty. Ord.-No Stator BG100 2,3kW 230V / 50Hz 40.720 A-Lager Flansch 40.700 Rotor BG100 230V / 50Hz 40.703 1 Lüfterrad BG100 40.702 Lüfterhaube BG100 40.701 Flachdichtung 43.030 Schrägkugellager 7306...
  • Page 28 Pump motor...
  • Page 29 quadro 899 TST Spare parts list KRÄNZLE quadro899 TST Pump motor Description Qty. Ord.-No Stator 100 4,0kW 400V / 50Hz 40.710 A-Lager Flansch 40.700 Rotor 100 400V / 50Hz 40.703 Lüfterrad BG100 40.702 Lüfterhaube BG 100 40.701 Flachdichtung 43.030 Schrägkugellager 7306 40.704 Öldichtung 35 x 47 x 7 40.080...
  • Page 30 Transmission unit...
  • Page 31 599 TST Spare parts list KRÄNZLE quadro 599 TST Pump transmission unit for AM-pump Description Qty. Ord.-No Ölgehäuse mit Öldichtungen 40.452 Innensechskantschraube M 8 x 25 40.053 Sicherungsscheibe 40.054 Flachdichtung 40.511 Öldichtung 18 x 28 x 7 41.031 Axial-Rillenkugellager AM 40.462...
  • Page 32 Transmission unit...
  • Page 33 quadro 799 TST Spare parts list KRÄNZLE quadro 799 TST Pump transmission unit for AM-pump Description Qty. Ord.-No Ölgehäuse mit Öldichtungen 40.452 Innensechskantschraube M 8 x 25 40.053 Sicherungsscheibe 40.054 Flachdichtung 40.511 Öldichtung 18 x 28 x 7 41.031 Wellenscheibe 40.043 Axial-Rollenkäfig 40.040...
  • Page 34 Unloader valve and pressure switch...
  • Page 35 599 TST - 899 TST...
  • Page 36 Valve housing...
  • Page 37 599 TST - 899 TST...
  • Page 38 Hose drum...
  • Page 39 599 TST - 899 TST...
  • Page 40 Lance Description Qty. Ord.-No Pistolenschale re+li 12.450 Schraube 3,5 x 14 44.525 O-Ring 9,3 x 2,4 13.273 Düsenschutz 26.002 1 Rohr 500 mm; bds. M12x1 41.527 1 ST 30 Nippel M 22 x 1,5 / M12x1 m. ISK 1 13.363 Flachstrahldüse 20035 (quadro 599) M20035 54.1...
  • Page 41 Dirtkiller Description Qty. Ord.-No Sprühkörper 41.520 O-Ring 6,88 x 1,68 41.521 Düsensitz 41.522 Düse 035 (quadro 599) 41.523 1 Düse 045 (quadro 799) 41.523 Düse 06 (quadro 899) 41.523 5 Stabilisator 41.524 O-Ring 40.016 1 Sprühstopfen R1/4“ IG 41.526 1 Rohr 600 mm lang;...

  • Page 42: Wiring Diagram

    Wiring diagram...
  • Page 43 Wiring diagram...

  • Page 44: General Rules / Oil Change / Guarantee

    General rules I nspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guarateed. The results of the inspection are to be recorded in writing. This may be done in any form.

  • Page 45: Declaration Of Conformity

    (techn. documentation available from): Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen Nominal flow K quadro 599 TST: 600 l/h K quadro 799 TST: 780 l/h K quadro 899 TST: 900 l/h Machine guideline 2006/42/EEC comply with the following guidelines...

  • Page 46: Inspection Report

    Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
  • Page 47 Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
  • Page 48 I . K r ä n z l e G m b H E l p k e 9 7 D - 3 3 6 0 5 B i e l e f e l d Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i s a t i o n o f K r ä n z l e . A s d a t e o f 02 / 2 2 / 2 0 1 3 Made Germany...

This manual is also suitable for:

Quadro 899 tstQuadro 799 tstQuadro 599 ts t

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