Kranzle quadro 800 TST Operating Manual
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O p e r a t i n g m a n u a l
High Pressure Cleaners
Read and conform safety instructions
before use !
- GB -

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Summary of Contents for Kranzle quadro 800 TST

  • Page 1 O p e r a t i n g m a n u a l High Pressure Cleaners Read and conform safety instructions before use ! - GB -...
  • Page 2: Technical Data

    Technical data Technical quadro quadro quadro quadro quadro data 800 TST 1000 TST 1200 TST 1000 TS 1200 TS Operating pressure, steplessly adjustable 30 - 250 bar 30 - 220 bar 30 - 180 bar 30 - 220 bar 30 - 180 bar Perm.
  • Page 3: Table Of Contents

    Description Dear customer We would like to congratulate you on your new high pressure cleaner with inte- grated water tank and to thank you for the purchase. To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints, which we ask you to read before using for the first time.
  • Page 4: Construction And Components

    400 V / 50 Hz Construction The KRÄNZLE quadro 800 TST, 1000 TST and 1200 TST TST high pressure cleaners are mobile machines with hose drum and 20m industrial hose. The KRÄNZLE quadro 1000 TS und 1200 TS - high pressure cleaners are mobile ma- chines without hose drum, however with 10m industrial hose.
  • Page 5: Water System

    Description Water system The water must be lead to the high pressure cleaner under pressure (2 – 8 bar ad-mission pressure). A float valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressure.
  • Page 6: High Pressure Hose And Spray Device

    Description High pressure hose and spraying device The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as required by the appropriate regulations. If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used.
  • Page 7: Delayed Motor Cut-Out

    Therefore the motor of the new KRANZLE device only switches off 30 seconds after closing the gun and then goes to stand still. By opening the gun, the device is started again.
  • Page 8: Electrical Connection

    Description 400 V / 50 Hz Electrical connection The machine is supplied with an electrical power cord with plug. The mains plug must be fitted to a standard grounded socket with a 30mA re- sidual current operated device. The socket must be protected with a 16A delay action fuse on the mains side.
  • Page 9: Brake

    Description Brake Brake applied Brake not applied Brief operating instructions 1. Connect high pressure hose with spray gun. 2. Connect to suitable water supply. 3. Connect current - (400 Volt three-phase current) 4. Switch on machine and start cleaning. 5. After having completed the cleaning process, put main switch in zero po- sition and by opening the gun, reduce the pressure in the high pressure hose.
  • Page 10: This Is What You've Purchased

    2. Spray gun Starlet with insulated grip an screw connection 3. KRÄNZLE - High pressure cleaners quadro 800 TST, 1000 TST and quadro 1200 TST with hose drum quadro 1000 TS and quadro 1200 TS without hose drum 4. Operating instructions 5.
  • Page 11: How To Assemble And Furnish Your Hp Cleaner

    How to assemble and furnish your high pressure cleaner Remove the screw from the drive shaft of the hose drum. Unpack the crank and insert it onto the hexagon head. Tighten the crank again with the screw. To check the oil level, loosen the oil cover screw and take out the oil dip stick.
  • Page 12: Preparation For Use

    Preparation for use 1. Check oil level. There are two possibilities for checking the oil level of the pump: a) Oil must be visible in the viewing window b) The oil state must be between the two markings on the oil measuring rod.
  • Page 13: External Suction

    Preparation for use 5. The machine must be connected to the water line with cold water or up to 60° C warm water (see page 2). The hose cross section must be at least 3/4" = 16 mm (free passage). Filter 1 must always be clean.
  • Page 14: When Using Detergents

    To shut down the pump When using deter- gents: Put chemistry sieve number 5 into the deter- gent container. Open the detergent valve, then the detergent is sucked in. When closing the detergent valve, the chemistry supply is au- tomatically closed. Allow detergent to act and then wash off.
  • Page 15: Safety Notes „This Is Prohibited

    Safety notes As to the recoil - see notice on page 2! Apply the safety catch on the spray gun after each use, in order to prevent uninten- tional spraying!
  • Page 16 This is prohibited ! Never direct the wa- ter jet at people or animals ! Do not damage the power cord or repair it incorrectly ! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges !
  • Page 17 This is prohibited ! Never allow children to use the high pres- sure cleaner ! Never direct the wa- ter jet at the machi- ne itself ! Never direct the water jet at a power socket !
  • Page 18: Additional Accessories

    Additional accessories for ... (on demand) Rotary scrubbing brush Order No. 41.050 1 Drain and pipe cleaning hose 10 m - Order No. 41.058.1 15 m - Order No. 41.058 Environmental, refuse disposal and water protection regulations must be observed when using the accessories!
  • Page 19 ... further combination possibilities Car cleaning, glass, caravan, boat etc.: ro- tary washing brush with 40 cm extension and ST 30 nipple M22 x 1.5 Cleaning pipes, channels and drains: pipe cleaning hose with KN nozzle and ST 30 nipple M22 x 1.5 Cleaning cars and all smooth surfaces: brush with ST 30 nipple M22 x 1.5 Rotary point sprayer for extreme soiling:...
  • Page 20: Small Repairs

    Small repairs ... The nozzle is blocked! No water but the gauge shows full pressure ! but if you You should now have a Rinse the hose through only get a few powerful stream first. drops of water of water, from the lance remove the lance and clean...
  • Page 21 do it yourself ! Nozzle dirty or sticky! Pressure gauge does not show full pressure The high-pressure hose vibrates Water comes out in spurts. If you do not use the high-pressure cleaner for some time the valves can stick When a valve is blocked, the gauge or the high shows little...
  • Page 22: Spare Parts Lists

    Complete Assembly...
  • Page 23 800 TST - 1200 TST...
  • Page 24 Brake Spare parts list KRÄNZLE quadro 800 TST - 1200 TS Brake Description Qty. Ord.-No Grundplatte 42.615 Bremspedal 44.022 Bremshebel 44.023 Bremsklotz 44.024 Stift 6 x 50 44.035 Starlock-kappe 8 mm 44.165 Stift 6 x 40 44.035 1 Distanzring 42.626 Sechskantschraube M6x16 50.173...
  • Page 25 Water inlet Spare parts list KRÄNZLE quadro 800 TST - 1200 TS Water inlet Description Qty. Ord.-No Mutter R3/4“ 46.258 Revisionsdeckel 42.605 Sterngriffmutter M8 42.619 Dichtung für Schwimmerventil 46.261 Schwimmerventil 46.250 Gewindestift M6x40 42.617 1 Einströmschlauch 42.640...
  • Page 26 Pump motor...
  • Page 27: Pump Motor

    800 TST - 1200 TS Spare parts list KRÄNZLE quadro 800 TST - 1200 TS Pump motor Description Qty. Ord.-No Stator 112 5,5kW 400V / 50Hz 40.540 A-Lager Flansch 40.530 Rotor 112 (400V / 50Hz) 40.531 5 Lüfterrad für BG 112 40.532...
  • Page 28 Transmission unit...
  • Page 29 800 TST - 1200 TST Spare parts list KRÄNZLE quadro 800 TST - 1200 TST Pump transmission unit for AQ-Pump Description Qty. Ord.-No Ölgehäuse 40.501 Innensechskantschraube M 8 x 30 41.036 1 Sicherungsscheibe 40.054 Flachdichtung 40.511 Öldichtung 20 x 30 x 7 40.044 1...
  • Page 30 Unloader valve and pressure switch...
  • Page 31 800 TST - 1200 TST...
  • Page 32 Valve housing...
  • Page 33 800 TST - 1200 TST...
  • Page 34 Hose drum...
  • Page 35 800 TST - 1200 TST...
  • Page 36 Starlet II Description Qty. Ord.-No Ventilkörper mit Handgriff 12.294 Schutzhülse 12.295 Abdeckschutz 12.296 Betätigungshebel grau 12.298 3 Sicherungshebel 12.149 Abschlussschraube M 16 x1 12.247 Stopfen 12.287 Gewindeführungshülse Ø3 R 1/4“ AG 12.250 1 Aufsteuerbolzen Ø3 12.284 1 Stift 12.148 Lagernadel 12.253 Edelstahlfeder 12.246...
  • Page 37 Turbokiller Spare parts list KRÄNZLE quadro 800 TST - 1200 TST Turbokiller Description Qty. Ord.-No Sprühkörperschutz 41.528 Sprühkörper 41.529 O-Ring 6,88 x 1,68 41.521 Düsensitz 41.522 Düse 04 für quadro 800 41.532 0 15.1 Düse 055 für quadro 1000 41.532 15.2...
  • Page 38 Wiring diagram...
  • Page 39: General Rules

    General rules Inspections The machine must be inspected according to the “Guidelines for Liquid Spray De- vices” at least once every 12 months by a qualified person, to ensure that continu- ed safe operation is guarateed. The results of the inspection are to be recorded in writing. This may be done in any form.
  • Page 40: Inspection Report

    Inspection report for KRÄNZLE - High Pressure Cleaners The high pressure cleaner must be inspected by an expert every 12 months. Appliance No.: Type of appliance: The following must be checked: 2. General condition 1. Safety features a) Manometer a) High pressure hose b) Safety valve (pressure control) b) Cable, plug, switch (VDE)
  • Page 41 Warranty Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with. The operating instructions form part of the guarantee. The Guarantee is void if other parts are used than genuine Kränzle accessory parts or genuine Kränzle spare parts.
  • Page 42 Notes...
  • Page 43: Declaration Of Conformity

    (techn. documentation available from): Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen Nominal flow: K quadro 800 TST: 798 l/h K quadro 1000 TST: 960 l/h K quadro 1200 TST: 1140 l/h comply with the following guidelines and Machine guideline 2006/42/EEC...
  • Page 44 K r ä n z l e – w o r l d - w i d e : Te c h n i c a l p e r f e c t i o n , t o p d e s i g n . Reprint only allowed with the authorization of As date of 29.02.2012...

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