Kranzle 2160 TS Operating Manual

Kranzle 2160 TS Operating Manual

Kränzle high-pressure cleaners operating manual

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O p e r a t i n g m a n u a l
High-pressure cleaners
Kränzle 2160 TS
Kränzle 2160 TS T
Kränzle 2195 TS
Kränzle 2195 TS T
Kränzle 2175 TS
Kränzle 2175 TS T
Read and conform safety instructions before use!
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Summary of Contents for Kranzle 2160 TS

  • Page 1 O p e r a t i n g m a n u a l High-pressure cleaners Kränzle 2160 TS Kränzle 2160 TS T Kränzle 2195 TS Kränzle 2195 TS T Kränzle 2175 TS Kränzle 2175 TS T Read and conform safety instructions before use!
  • Page 2: Description

    Description Kränzle 2160 TS, 2160 TST, Kränzle 2195 TS, 2195 TST, Kränzle 2175 TS, 2175 TST Ergonomically shaped handle Cable reel with 5 m cable Receptacle for gun with spray lance (during breaks) Generously dimensioned hose drum with 15 m steel braided high-...
  • Page 3: Table Of Contents

    Contents Page Description ..................2 Contents ..................3 Technical data ..................4 Overview “This is what you have purchased” ........... 6 General rules ..................7 Safety precautions – accident prevention ..........8 Extremely important: Water connection – electrical connection ..... 10 Kränzle- technology .................
  • Page 4: Technical Data

    Technical data Kränzle Kränzle Kränzle Kränzle 2160 TS 2160 TS T 2195 TS 2195 TS T Operating press. fully adjustable 30 - 140 bar 30 - 180 bar Nozzle size 25045 25030 Permissible overpressure 160 bar 195 bar Water output at 1,400 r.p.m.
  • Page 5 Kränzle 2175 TS Kränzle 2175 TS T Operating press. fully adjustable 30 - 160 bar 30 - 160 bar Nozzle size 25045 25045 Permissible overpressure 175 bar 175 bar Water output at 1,400 r.p.m. 12 l/min at 1.400 r.p.m. 12 l/min Water inlet temperature max.
  • Page 6 2160 TST, 2195 TST, 2175 TST with 15 m steel braided high-pressure hose and hose drum NW 6 Kränzle high-pressure cleaners 2160 TS, 2195 TS, 2175 TS with 10 m steel braided high-pressure hose but without hose drum NW 6...
  • Page 7: General Rules

    General rules Range of application Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only. Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed.
  • Page 8: Safety Precautions

    Safety precautions Bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises (see technical data on page 4). Apply the safety catch on the trigger gun after each use, in order to prevent unintentional spraying! Always aim the underbody lance! Bear in mind when using a curved or angled...
  • Page 9 Safety precautions - That`s forbidden! Never direct the water jet at people or animals! Only use power cables which are in perfect working order! Do not damage the power cable or repair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges!
  • Page 10 The following minimum quantity of water is necessary for a safe and problem-free operation of the high-pressure cleaner: Kränzle 2160 TS / TS T: 11 l/min Kränzle 2195 TS / TS T: 8 l/min Kränzle 2175 TS / TS T: 12 l/min If the metered quantity of water is too small, you have to use a different water connection, guaranteeing the necessary output.
  • Page 11: Electrical Connection

    Connected load: Kränzle 2160 TS / TS T: 230 V ~, 50 Hz Kränzle 2195 TS / TS T: 230 V ~, 50 Hz Kränzle 2175 TS / TS T: 400 V, 50 Hz (phase-sequence not significant) Check the line fusing and have the voltage and the available current intensity checked by an expert in case of uncertainty.
  • Page 12: Kränzle Technology

    Kränzle technology Water and Cleaning System Water can be connected at mains pressure to the high pressure pump or it can be sucked directly from a storage tank. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance.
  • Page 13: Motor Protecting Switch

    Motor protection switch The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 11). Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from the power supply, i.e.
  • Page 14: Putting Into Operation

    Putting into operation Move high-pressure cleaner to the job site. The Kränzle 2160 / 2195 / 2175 are movable machines with sturdy trolleys ideally suited for difficult terrain and stairs. Never pull the machine if the water supply hose is still connected! Setting up –...
  • Page 15 Push on lance or Dirtkiller lance to gun. Screw together lance and gun. Push on HP hose to gun. Screw together HP hose and gun. Put HP cleaner into horizontal position. These machines must be operated in horizontal position! Unwind HP hose from hose drum without kinks and nooses.
  • Page 16 Putting into operation Connect to circuit. Kränzle 2160 TS / TS T: 230 Volt, 50 Hz. Kränzle 2195 TS / TS T: 230 Volt, 50 Hz. Kränzle 2175 TS / TS T: 400 Volt, 50 Hz. The socket must be protected with a 16A delay action fuse on the mains side.
  • Page 17: Direct Suction

    Direct suction Due the suction capacity of its pump (up to 2.5 m suction height, max. hose length 3 m) this high-pressure cleaner can suck in water for cleaning purposes from separate containers or ponds. Prior to starting the first suction the pump resp. the suction hose has to be filled with water! Mount suction hose with suction filter (Kränzle accessories No.
  • Page 18: Suction Of Detergents

    Suction of detergents with detergent supply: For the Kränzle 2160 TS / TS T, 2195 TS / TS T and 2175 TS / TS T a built-in injector provides the facility to suck in detergents. By pushing the Vario-Jet nozzle to the front the machine is adjusted to low pressure and a vaccum is build up in the injector.
  • Page 19: To Shut Down The Pump / Frost Protection

    To shut down the pump Switch off the machine 02. Cut off the water supply 03. Open the spray gun briefly until the pressure is released 4. Apply the safety catch on the spray gun 05. Remove the water hose and spray gun 06.
  • Page 20: Small Repairs

    Small repairs - do it yourself! No water from the nozzle but the gauge shows full pressure: Most likely the nozzle is blocked. The pressure gauge shows full pressure, but from the nozzle comes only little water or no water at all. (Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.)
  • Page 21 Pressure gauge shows little pressure, the water from the nozzle comes in squirts: Most likely the valves are soiled or sticky. The pressure gauge shows little pressure despite fully turned up pressure regulation. The water from the lance comes in squirts. The HP hose vibrates. (Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.)
  • Page 22: Small Repairs - Do It Yourself

    Small repairs - do it yourself! The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no.1: Leakage Having closed th gun, the HP cleaner must shut down and the pressure gauge must show „0“...
  • Page 23 The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no. 2: The return body is soiled or the sealing ring on the return body is defective. Unscrew pump outlet. Take out check ball and check for soiling or damage of ball or stainless steel seat inside the pump housing.
  • Page 24 Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
  • Page 25 Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
  • Page 26: Ec Declaration Of Conformity

    HP water spraying machines annex 3, part B, chapter 27 Sound level measured: Kränzle 2160 TS / TS T: 87 dB (A) Kränzle 2195 TS / TS T: 87 dB (A) Kränzle 2175 TS / TS T: 89 dB (A) Sound level guaranteed: Kränzle 2160 TS / TS T: 89 dB (A)
  • Page 27: Guarantee

    Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with.. The operating instructions form part of the guarantee. The Guarantee is void if other parts are used than genuine Kränzle accessory parts or genuine Kränzle spare parts.
  • Page 28 Versatile due to Kränzle accessories Rotating washing brush with 400 mm extension, Order no. 41 050 1 Underbody lance with 800 mm extension, Order no. 41 075 Pipe cleaning hose with nozzle, 10 m - Order no. 41 058 1 20 m - Order no.
  • Page 29 Sludge sucker, stainless steel, Order no. 41 801 Sludge sucker with 3 m suction hose, Order no. 41 104 Floor cleaner round cleaner UFO 41.850 Order no. Sand blasting set compl. up to 12 l/min, 150 bar Order no. 41 068 1 Sand blasting set compl.
  • Page 30: Spare Parts List

    Spare parts list Kränzle 2160 / 2195 / 2175...
  • Page 31: Complete Assembly

    K 2195 TS / TST Vario-Jet 31.2 045 with lance 400 mm 41.156 for K 2160 TS / TST + K 2175 TS / TST 32.1 Dirtkiller 03 with lance 400 mm 41.073 8 for K 2195 TS / TST 32.2...
  • Page 32 Spare parts list Kränzle 2160 / 2175...
  • Page 33: Valve Housing

    Valve housing 18mm Description Qty. Ord.-No Ventilgehäuse 42.160 3 Ventilstopfen 41.714 Ventilstopfen mit R1/4“ IG 42.026 1 Dichtstopfen M 10 x 1 43.043 Ventile (grün) für APG-Pumpe 41.715 1 O-Ring 16 x 2 13.150 O-Ring 15 x 2 41.716 Dichtstopfen R1/4” mit Bund 42.103 Ausgangsteil (TST) 40.522...
  • Page 34 Spare parts list Kränzle 2195...
  • Page 35 Valve housing 15mm Description Qty. Ord.-No Ventilgehäuse 42.163 3 Ventilstopfen 41.714 Ventilstopfen mit R1/4“ IG 42.026 1 Dichtstopfen M 10 x 1 43.043 Ventile (grün) für APG-Pumpe 41.715 1 O-Ring 16 x 2 13.150 O-Ring 15 x 2 41.716 Dichtstopfen R1/4” mit Bund 42.103 Ausgangsteil (TST) 40.522...
  • Page 36 Spare parts list Kränzle 2160 / 2195 / 2175 Description Qty. Ord.-No Steuerkolben kpl. mit Handrad 40.490 Rep.- Satz Druckschaltermechanik 15.009 3 Druckschalter kpl. 41.300 6 73.1 Ventilgehäuse kpl. ohne Manometer (K2160 TS, K2175 TS) 48.050 73.2 Ventilgehäuse kpl. ohne Manometer (K2160 TST, K2175 TST) 48.050 1 73.3 Ventilgehäuse kpl.
  • Page 37: Unloader Valve And Pressure Switch

    Unloader valve and pressure switch Description Qty. Ord.-No O-Ring 16 x 2 13.150 O-Ring 13,94 x 2,62 42.167 O-Ring 11 x 1,44 12.256 Edelstahlsitz 14.118 Sicherungsring 13.147 Edelstahlkugel 13.148 Edelstahlfeder 14.119 Verschlussschraube 14.113 Steuerkolben 14.134 Parbaks 16 mm 13.159 Parbaks 8 mm 14.123 Spanstift 14.148...
  • Page 38 Spare parts list Kränzle 2160 / 2195 / 2175...
  • Page 39: Motor

    Kabelverschraubung PG 11 41.419 Gegenmutter für PG 11 44.521 Lüsterklemme 3-polig 43.326 Blechschraube 2,9 x 16 43.036 Kränzle 2160 TS / TST, 2195 TS / TST: Motorgehäuse mit Stator Wechselstrom 43.826 14.1 Kabel mit Stecker (Schuko) 41.092 Kondensator 70 µF 43.322 26.1...
  • Page 40: Transmission

    Transmission Description Qty. Ord.-No Gehäuseplatte für 18 mm Plunger 41.020 2 Öldichtung 18 x 28 x 7 41.031 O-Ring Viton 88 x 2 41.021 1 Plungerfeder 41.033 Federdruckscheibe 18 mm 41.034 Plunger 18 mm 41.032 1 Sprengring 18 mm 41.035 Taumelscheibe 12,0°...
  • Page 41 Transmission Description Qty. Ord.-No Gehäuseplatte für 15 mm Plunger 42.906 Öldichtung 15 x 24 x 7 42.907 O-Ring Viton 88 x 2 41.021 1 Plungerfeder 41.033 Federdruckscheibe 15 mm 42.909 Plunger 15 mm 42.908 Sprengring 15 mm 42.910 Taumelscheibe 14,3° (K2195 TS / TST) 41.028-14,3 Axial-Rillenkugellager 3-teilig 43.486...
  • Page 42 Spare parts list Kränzle 2160 / 2195 / 2175...
  • Page 43: Hose Drum

    Hose drum Description Qty. Ord.-No Seitenschale 48.101 Trommelteil 48.102 Knickschutz 40.162 Kunststoffschraube 5,0 x 20 43.018 Antriebswelle 48.104 Lagerklotz links 43.810 Schraube 6,0 x 30 43.423 Lagerklotz rechts 43.811 Verbindungsrohr 48.014 Wasser-Eingangsteil 48.103 O-Ring 6 x 0,8 40.177 Handkurbel 40.165 Schraube M 5 x 14 40.536 Scheibe 5,3...
  • Page 44 Gun ‘Midi’ with lance Description Qty. Ord.-No Rohranschlußteil R1/4“ incl. Pos. 3, 4, 21 12.125 Scheibe 5,3 DIN9021 50.152 Abzug-Hebel kpl. 12.144 1 Rohr kunststoffumspritzt bds. R 1/4“ AG 15.004 2 Überwurfmutter ST 30 M22 x 1,5 IG 13.276 1 Außen-Sechskant-Nippel R 1/4“...
  • Page 45: Dirtkiller With Lance

    Dirtkiller with lance Description Qty. Ord.-No Sprühkörper 41.520 O-Ring 6,88 x 1,68 41.521 Düsensitz 41.522 Düse 03 41.523 4 Düse 045 41.523 Stabilisator 41.524 O-Ring 40.016 1 Sprühstopfen 41.526 Rohr 400 mm 2x M 12 x 1 41.527 ST 30-Nippel M 22 x 1,5 / M 12 x 1 ISK 13.363 Kappe vorn für Schmutzkiller 41.528 1...
  • Page 46: Wiring Diagrams

    Wiring diagram Kränzle 2160 / 2195, 230 V, 50 Hz On-Off switch with 14.5 Ampere overload protection Pressure switch Inlet line via 3 x 1,5 mm Pump motor 230 V / 50 Hz 230 V / 50 Hz...
  • Page 47: Wiring Diagram

    Wiring diagram Kränzle 2175, 400 V, 50 Hz On-Off switch with 11 Ampere overload protection Contactor Pressure switch Inlet line via CEE 4 x 1,5 mm² 400 V / 50 Hz Pump motor 3 x 400 V / 50 Hz...
  • Page 48 K r ä n z l e – w o r l d - w i d e : Te c h n i c a l p e r f e c t i o n , t o p d e s i g n . I .

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