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Kozy-World GLD2460R User Instruction

Vent free gas log
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Kozy-World
VENT FREE GAS LOG
MODEL #GLD2460R
HEATER IS PRESET FOR
PROPANE AT FACTORY SEE
INSTALLATION INSTRUCTIONS
FOR NATURAL GAS HOOK UP
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY
DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
– Do not store or use gasoline or other flammable vapors and liquids in vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
•
If you cannot reach your gas supplier, call the fire department.
– Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is
installed. Provisions for adequate combustion and ventilation air must be provided.
Refer to Air For Combustion and Ventilation section on page 8 of this manual.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual
for future reference.
This appliance may be installed in an aftermarket, permanently located manufactured
(mobile) home, where not prohibited by local codes. This appliance is only for use
with propane or natural gas. This appliance is equipped with a simple means to
switch between propane and natural gas. Field conversion by any other means
including the use of a kit is not permitted.
Questions about installation, operation, or troubleshooting? Before returning to your retailer, call
the KOZY WORLD PHONE NUMBER (800) 776-9425.
®
CAUTION - FOR YOUR SAFETY
WARNING: This appliance is
equipped for (Natural and
Propane) gas. Field
conversion is not permitted
other than between natural
or propane gases.
Made in China Printed in China
WM-GLD2460-1103

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Summary of Contents for Kozy-World GLD2460R

  • Page 1 Propane) gas. Field ® conversion is not permitted other than between natural VENT FREE GAS LOG or propane gases. MODEL #GLD2460R HEATER IS PRESET FOR PROPANE AT FACTORY SEE INSTALLATION INSTRUCTIONS FOR NATURAL GAS HOOK UP CAUTION - FOR YOUR SAFETY...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Information.........................3 Product Features...........................6 Air For Combustion and Ventilation....................8 Installation ...........................11 Installing Logs..........................20 Operation.............................22 Care and Maintenance........................28 Troubleshooting...........................30 Replacement Parts........................33 WARNING: Read the installation & operation instructions before using this appliance. IMPORTANT: Read instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

  • Page 3: Safety Information

    SAFETY INFORMATION IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning. Only a qualified installer, service agent, or local gas supplier may install and service this product.
  • Page 4 Do not place propane/LP supply tank(s) inside any structure. Propane/LP supply tank(s) must be placed outdoors. This heater should not be installed in a bedroom or bathroom unless installed as a vented appliance. Solid fuels should not be burned in a fireplace in which vent-free log set is installed. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool.
  • Page 5 12. Do not use heater if any part has been underwater. Immediately call a qualified service technician to inspect the room heater and replace any part of the control system and any gas control which has been underwater. 13. Turn off and let cool before servicing. Only a qualified service technician should service and repair heater.

  • Page 6: Product Features

    PRODUCT FEATURES This log set has been tested and approved to ANSI Z21.11.2 standard for Unvented Heaters and can be operated with the flue damper closed. State and local codes in some areas prohibit the use of vent-free heaters. SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system.
  • Page 7 PREPARING FOR INSTALLATION Before beginning assembly or operation of the product, make sure all parts are present. Compare parts with package contents list. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact customer service for replacement parts. Estimated Assembly Time: 1 to 2 hours Tools Required for Assembly: Before installing heater, make sure you have the the following:...

  • Page 8: Air For Combustion And Ventilation

    AIR FOR COMBUSTION AND VENTILATION WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes PRODUCING ADEQUATE VENTILATION All spaces in homes fall into one of the three following ventilation classifications:...
  • Page 9 DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION Determining if You Have a Confined or Unconfined Space Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
  • Page 10 WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the NATIONAL FUEL GAS CODE, ANSI Z223.1/NFPA 54, the INTERNATIONAL FUEL GAS CODE, or applicable local codes.

  • Page 11: Installation

    INSTALLATION NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater.
  • Page 12 CHECK GAS TYPE Make sure your gas supply is correct for your log set. If supply is not correct, do not install heater. Call dealer where you purchased heater for proper gas log set. LOG SIZING REQUIREMENTS Minimum Firebox Size Height Depth Front Width...
  • Page 13 If Using Mantel You must have noncombustible material(s) (such as slate, marble, tile, etc.) at least 1/2 in. thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8 inches up. If noncombustible material is less than 12 in., you must install the fireplace hood accessory.
  • Page 14 NOTICE: Surface temperature of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become too hot to touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
  • Page 15 INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION NOTE: When used as a vented heater, appliance must be installed only in a solid-fuel burning fireplace with a working flue constructed of noncombustible material. You may use this heater as a vented product. There are three reasons for operating your heater as a vented model: 1.
  • Page 16 CONNECTING TO GAS SUPPLY WARNING: A qualified technician must connect heater to gas supply. Follow all local codes. WARNING: This appliance requires 1/2-in. NPT (National Pipe Thread) inlet connection to the pressure regulator. WARNING: Never connect heater to private (non-utility) gas wells. This is commonly known as well-head gas.
  • Page 17 A CSA/AGA design-certified equipment shutoff Fig. 11 - Attaching Flexible Gas valve with 1/8-inch NPT tap is an acceptable Hose to Heater Gas Regulator alternative to test gauge connection. Purchase Fitting the optional CSA/AGA design-certified equipment shutoff valve. Heating Gas The installer must supply an external regulator for Regulator liquid propane.
  • Page 18 CAUTION: Two gas line installations at the same time are prohibited. The access plate to the simple switching means shall not be opened while the heater is in operation. This appliance can be used with propane or natural gas. It is shipped from the factory adjusted for use with propane.
  • Page 19 CHECKING GAS CONNECTIONS WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks immediately. WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. If bubbles form, there may be a leak. Correct all leaks immediately. Pressure Testing Gas Supply Piping System Test Pressures In Excess Of 1/2 PSIG ( 3.5kPa ) 1.

  • Page 20: Installing Logs

    INSTALLING LOGS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. CAUTION: After installation and periodically thereafter, check to ensure that no yellow flame comes in contact with any log.
  • Page 21 INSTALLING REMOTE RECEIVER The remote receiver operates on four 1.5V AA-size batteries (included). Use ALKALINE batteries for longer battery life and maximum microprocessor performance. IMPORTANT: New or fully charged batteries are essential for proper operation of the remote receiver as the solenoid power consumption is higher than standard remote control systems. 1.

  • Page 22: Operation

    OPERATION FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. NOTICE: During initial operation of new heater, burning logs will give off a paper burning smell.
  • Page 23 REMOTE CONTROL LIGHTING INSTRUCTIONS MODELS STOP! Read the safety information on the front and back of the warning plate on page 22. Make sure manual shutoff valve is fully open. Unscrew ignitor cap and install an AAA type battery with the anode (+) pointing out. Replace cap.
  • Page 24 REMOTE CONTROL OPERATION MATCHING SECURITY CODES When matching security codes, be sure slide button on the receiver is in the REMOTE position. To program the remote receiver to LEARN a new security code, press and release the LEARN button on the top of the remote receiver, and then press ON or OFF button on the transmitter. A change in the beeping pattern at the receiver, indicates the transmitter's code has been programmed into the receiver.
  • Page 25 After 3 seconds the LCD screen will default to Fig. 34 display room temperature and the word TEMP will show (Fig. 34). (Flame icon will appear on LCD screen in manual on mode). OFF OPERATION Press the OFF key and the appliance flame will Fig.
  • Page 26 REMOTE CONTROL OPERATION NOTES: The Thermo Feature on the transmitter operates the appliance whenever the ROOM TEMPERATURE varies a certain number of degrees from the SET TEMPERATURE. This variation is called the “swing” or temperature differential. The normal operating cycle of an appliance may be -4 times per hour depending on how well the room or home is insulated from the cold or drafts.
  • Page 27 INSPECTING BURNERS Check pilot flame pattern and burner flame patterns often. PILOT FLAME PATTERN 1. Turn control knob to pilot position. 2. Inspect pilot flame and refer to Fig. 44 and 45. • Fig. 44 shows a correct pilot flame pattern. •...

  • Page 28: Care And Maintenance

    CARE AND MAINTENANCE WARNING: Failure to keep primary air openings of burners clean may result in sooting and property damage. CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service person.
  • Page 29 CLEANING ODS/PILOT Use a vacuum cleaner, pressurized air, or a small, soft bristled brush to clean. A yellow tip on the pilot flame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about two inches from where the pilot flame comes out of the pilot assembly (see Fig.

  • Page 30: Troubleshooting

    TROUBLESHOOTING WARNING: If you smell gas: • Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
  • Page 31 Problem Possible Cause Corrective Action ODS/pilot lights 1. Gas supply turned off or 1. Turn on gas supply or open but flame goes out equipment shutoff valve closed. equipment shutoff valve. when control knob is 2. Control knob not fully pressed 2.
  • Page 32 Problem Possible Cause Corrective Action Slight smoke or odor 1. Residues from 1. Problem will stop after a few during initial operation manufacturing process. hours of operation. 2. Not enough 2. Refer to air for combustion and combustion/ventilation air. ventilation requirements. Heater produces a 1.

  • Page 33: Replacement Parts

    Type of gas used (natural or propane/lp gas) • Purchase date Usually, we will ask you to return the defective part to the factory. This list contains replaceable parts used in your heater. World-Marketing of American,Inc. P.O.Box 192,Rt.22 West MillCreek,PA 17060 KOZY-WORLD PHONE NUMBER:(800) 776-9425 http://www.worldmkting.com...
  • Page 34 REPLACEMENT PARTS LIST This list contains replaceable parts for your heater. When ordering replacement parts, follow the instructions listed under Replacement Parts on page 33 of this manual. Part. Description Part # Front Log Bracket WYL005-01F Middle Log Bracket WYL006-02D Piezo Ignitor PIMSC1-01 AF Valve Bracket...
  • Page 35 GLD2460...

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