Kozy-World GFD2360KD Manual

Vent-free gas fireplace

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Kozy-World

VENT-FREE GAS FIREPLACE

Model #GFD2340 & GFD2360KD

HEATER IS PRESET FOR PROPANE

AT FACTORY SEE INSTALLAION

INSTRUCTIONS FOR NATURAL GAS

HOOK UP.

WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED

EXACTLY, A FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL

INJURY, OR LOSS OF LIFE.

– Do not store or use gasoline or other flammable vapors and liquids in vicinity of

this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

 Do not try to light any appliance.

 Do not touch any electrical switch; do not use any phone in your building.

 Immediately call your gas supplier from a neighbor's phone. Follow the gas

supplier's instructions.

 If you cannot reach your gas supplier, call the fire department.

– Installation and service must be performed by a qualified installer, service agency

or the gas supplier.

This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is

installed. Provisions for adequate combustion and ventilation air must be provided.

Refer to Air for Combustion and Ventilation section on page 7 of this manual.

INSTALLER: DO NOT DISCARD THIS MANUAL – LEAVE FOR HOMEOWNER'S

FUTURE REFERENCE.

This appliance may be installed in an aftermarket, permanently located manufactured

(mobile) home, where not prohibited by local codes. This appliance is for use with the

type of gas indicated on the rating plate only. This appliance is not convertible for use

with other gases.

Questions about installation, operation, or troubleshooting? Before returning to your retailer, call the

KOZY WORLD PHONE NUMBER (800) 776-9425.

CAUTION – FOR YOUR SAFETY

WARNING: This appliance is

equipped for (Natural and Propane)

gas. Field conversion is not permitted

other than between natural or

propane gases.

Printed in China

WM-BD230T671C-1003

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Summary of Contents for Kozy-World GFD2360KD

Page 1 (Natural and Propane) gas. Field conversion is not permitted other than between natural or VENT-FREE GAS FIREPLACE propane gases. Model #GFD2340 & GFD2360KD HEATER IS PRESET FOR PROPANE AT FACTORY SEE INSTALLAION INSTRUCTIONS FOR NATURAL GAS HOOK UP.
Page 2: Table Of Contents
GFD2340 Dimensions, inches (H x W x D) Heater 34.84 in. × 44.09 in. × 12.12 in. Carton 42.12 in. × 47.24 in. × 13.77 in. GFD2360KD Dimensions, inches (H x W x D) Straight Corner Heater 34.84 in. × 44.09 in. × 12.13 in 34.84 in.
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning. Only a qualified installer, service agent, or local gas supplier may install and service this product.
Page 4 Always run heater with control knob at Pilot or on locked positions. Never set control knob between locked positions. Poor combustion and higher levels of carbon monoxide may result. Do not use heater if any part has been under water. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
Page 5 PRODUCT FEATURES SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. ODS/pilot shuts off the heater if there is not enough fresh air. PIEZO IGNITION SYSTEM This heater is equipped with an electronic piezo control system. This system requires AAA batteries (provided). THERMOSTAT HEAT CONTROL AND REMOTE CONTROL The control automatically cycles the burner on and off to maintain a desired room temperature.
Page 6 UNPACKING Remove top inner pack. Tilt carton so that heater is upright. Remove protective side packaging. Slide heater out of carton. Remove protective plastic wrap. Remove screw at top of screen. Hold the screen lift and pull forward. Remove log set by cutting plastic. Carefully unwrap log.
Page 7: Air For Combustion And Ventilation
AIR FOR COMBUSTION AND VENTILATION WARNING: This heater should not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home. PRODUCING ADEQUATE VENTILATION This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the NATIONAL FUEL GAS CODE, ANSI Z223.1/NFPA 54, the INTERNATIONAL FUEL GAS...
Page 8 DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION Determining if You Have a Confined or Unconfined Space Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
Page 9 Figure 2 - Ventilation Air from Inside Building Ventilation Air from Inside Building This fresh air would come from adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12 inches of the wall connecting the two spaces ( see options 1 and 2, Figure 2 ).
Page 10: Installation
INSTALLATION NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater.
Page 11 CONNECTING TO GAS SUPPLY WARNING: A qualified technician must connect heater to gas supply. Follow all local codes. WARNING: This appliance requires a 3/8 in. NPT inlet is connection to pressure regulator (see Figure 5). CAUTION: Never connect heater directly to the gas supply. This heater requires an external regulator (not supplied). The external regulator between the gas supply and heater must be installed.
Page 12 CAUTION: Use only new black iron or steel pipe. Internally tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of ½ inch diameter or greater to allow proper volume gas to heater. If pipe is too small, loss of pressure will occur.
Page 13 4. Remove steel or metal hex plug (with wrench provided) from natural gas inlet of regulator and install into LP inlet of regulator, use thread sealant to assure there are no leaks. For changing from natural gas supply to propane supply 1.
Page 14 CHECKING GAS CONNECTIONS WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks immediately. WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak.
Page 15 INSTALLING LOGS WARNING: Failure to position the parts in accordance Figure 13 - Installing Log Set with these diagrams or failure to use only parts included may result in property damage or personal injury. CAUTION: After installation, and periodically thereafter, check to ensure that no flame comes in contact with any log.
Page 16 Installation Base and Anti-Slope Hook Figure 14 Figure 15 STEP 1: Push base into bottom of mantel, and cling STEP 2: Base fix in left side panel and right side panel to left side panel and right side panel. (Figure 14) by two knob screws (42 mm Lengths).
Page 17: Operation
STEP 5: Right angle hook of mantel is link into hook. OPERATION (Figure 19, 20). FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. NOTICE: During initial operation of new heater, burning logs will give off a paper burning smell.
Page 18 LIGHTING INSTRUCTIONS Unscrew ignitor cap and install a AAA battery with the + pointing out. Replace cap. STOP! Read the safety information on page 17. Warning: You must operate this heater with the screen in place. Make sure screen is installed before running heater. Turn control knob clockwise to the OFF position, see Figure 21.
Page 19 TO TURN OFF GAS TO APPLIANCE Shut off heater Turn Control Knob clockwise to the OFF position. Do not force. MANUAL LIGHTING PROCEDURE (Match light) 1. Remove screen by lifting and pulling forward. 2. Follow steps 1 through 5 under Lighting Instructions. 3.
Page 20 INSPECTING BURNERS Check pilot flame pattern and burner flame patterns often. PILOT FLAME PATTERN 1. Turn control knob to pilot position 2. Inspect pilot flame and refer to Figure 22 and 23.  Figure 22 shows a correct pilot flame pattern. ...
Page 21: Care & Maintenance
CARE AND MAINTENANCE WARNING: Failure to keep primary air openings of burners clean may result in sooting and property damage. CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
Page 22: Troubleshooting
TROUBLESHOOTING WARNING: If you smell gas  Shut off gas supply.  Do not try to light any appliance.  Do not touch any electrical switch; do not use any phone in your building.  Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. ...
Page 23 OBSERVED PROBLEM PROBABLE CAUSE REMEDY Control knob is not fully pressed in. Press in control knob fully. ODS/pilot lights but flame Control knob is not pressed in long goes out when control knob enough. After ODS/pilot lights, keep control is released. Equipment shutoff valve is not fully knob pressed in 30 seconds.
Page 24 OBSERVED PROBLEM PROBABLE CAUSE REMEDY Slight smoke or odor during 1. Residues from manufacturing 1. Problem will stop after a few hours of initial operation process. operation. Heater produces a whistling 1. Turning control knob to high (5) 1. Turn control knob to low (1) position and noise when burner is lit.
Page 25: Replacement Parts
(800) 776-9425 for referral information. When calling Customer Service have ready:  Model number of your heater  The replacement part number World-Marketing of American, Inc. P.O. Box 192, Rt. 22 West MillCreek, PA 17060 KOZY-WORLD PHONE NUMBER :(800) 776-9425 http://www.worldmkting.com...
Page 26 PARTS LIST This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 25 of this manual. Key No. Part Number Description FBB28D01-B Burner Assembly NDD0308-400 DF ODS SIT545-200 T-Stat Valve Assembly AL092-01&...
Page 27 PARTS LIST (GFD2340) & GFD2360KD This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 25 of this manual. Key No. Part Number Description BD23WM-808-400-LO Mantel Assembly BD23CC808-400-HC Mantel Assembly...

This manual is also suitable for:

Gfd2340