Kozy-World GFD2520 User Instruction

Kozy-World GFD2520 User Instruction

Vent-free fireplace

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Kozy-World
VENT-FREE FIREPLACE
MODEL #GFD2520
GFD2545
HEATER IS PRESET FOR PROPANE
AT FACTORY SEE INSTALLATION
INSTRUCTIONS FOR NATURAL GAS
HOOK UP.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY
DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
– Do not store or use gasoline or other flammable vapors and liquids in vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
 Do not try to light any appliance.
 Do not touch any electrical switch; do not use any phone in your building.
 Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
 If you cannot reach your gas supplier, call the fire department.
– Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is
installed. Provisions for adequate combustion and ventilation air must be provided.
Refer to Air for Combustion and Ventilation section on page 7 of this manual.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual
for future reference.
This appliance may be installed in an aftermarket, permanently located, manufactured
(mobile) home, where not prohibited by local codes. This appliance is only for use with
propane or natural gas. This appliance is equipped with a simple means to switch
between propane and natural gas. Field conversion by any other means including the
use of a kit is not permitted.
Questions, problems, missing parts? Before returning to your retailer, call the KOZY WORLD PHONE
NUMBER (800) 776-9425.
®
CAUTION – FOR YOUR SAFETY
WARNING: This appliance is
equipped for (Natural and Propane)
gas. Field conversion is not permitted
other than between natural or
propane gases.
Printed in China
WM-ED200T2651C-1103

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Summary of Contents for Kozy-World GFD2520

  • Page 1 (Natural and Propane) ® gas. Field conversion is not permitted other than between natural or propane gases. VENT-FREE FIREPLACE MODEL #GFD2520 GFD2545 HEATER IS PRESET FOR PROPANE AT FACTORY SEE INSTALLATION INSTRUCTIONS FOR NATURAL GAS HOOK UP. CAUTION – FOR YOUR SAFETY...
  • Page 2: Table Of Contents

    IMPORTANT: Read instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. PRODUCT SPECIFICATIONS MODEL GFD2520 & GFD2545 Input Rating 20,000 BTU/Hr 19,000 BTU/Hr Gas Type...
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning. Only a qualified installer, service agent, or local gas supplier may install and service this product.
  • Page 4 Do not place Propane/LP supply tank(s) inside any structure. Propane/LP supply tank(s) must be placed outdoors. This heater shall not be installed in a bedroom or bathroom. Do not use this heater as a wood-burning heater. Use only the logs provided with the heater. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool.
  • Page 5: Product Features

    PRODUCT FEATURES SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. ODS/pilot is a required feature for vent-free room heaters. ODS/pilot shuts off the heater if there is not enough fresh air. PIEZO IGNITION SYSTEM Heater is equipped with an electronic piezo control system.
  • Page 6: Product Identification

    UNPACKING Remove top inner pack. Tilt carton so that heater is upright. Remove protective side packaging. Slide heater out of carton. Remove protective plastic wrap. Remove screw at top of screen. Hold the screen lift and pull forward. Remove log set by cutting plastic. Carefully unwrap log.
  • Page 7: Air For Combustion And Ventilation

    AIR FOR COMBUSTION AND VENTILATION WARNING : If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
  • Page 8 Divide the space volume by 50 cubic feet to determine the maximum BTU/hr the space can support. (Volume of space) ÷ 50 cu. ft. = (Maximum BTU/hr the space can support) Example: 2560 cu. ft. (volume of space) ÷ 50 cu. ft. =51.2 or 51,200(maximum BTU/hr the space can support) Add the BTU/hr of all fuel burning appliances in the space.
  • Page 9: Installation

    Ventilation Air from Outdoors Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent " openings: one within 12 of the ceiling and one " within 12 of the floor. Connect these items directly to the outdoors or spaces open to the outdoors.
  • Page 10: Connecting To Gas Supply

    Minimum Wall and Ceiling Clearances (See Figure 4) A. Clearances from outermost point of fireplace to any combustible side wall should not be less than 12 inches. Clearances from the fireplace to the ceiling should not be less than 48 inches. Figure 4 –...
  • Page 11 INSTALLATION CONTINUED The installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water column for propane and between 5 and 10.5 inches of water column for natural gas.
  • Page 12 INSTALLATION CONTINUED CAUTION: Two gas line installations at the same time are prohibited. The access plate to the simple switching means shall not be opened while the heater is in operation. This appliance can be used with propane or natural gas. It is shipped from the factory adjusted for use with propane.
  • Page 13: Checking Gas Connections

    CHECKING GAS CONNECTIONS WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks immediately. Pressure Testing Gas Supply Piping System Test Pressures In Excess Of ½ PSIG (3.5kPa) Disconnect heater with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system.
  • Page 14: Installing Logs

    Figure 13-Installing Log Set INSTALLING LOGS WARNING: Failure to position the parts in accordance with these diagrams or failure only parts specifically approved with this heater may result in property damage or personal injury. CAUTION: After installation and periodically thereafter, check to ensure that no flame comes in contact with any log.
  • Page 15: Operating Heater

    OPERATING HEATER FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. NOTICE: fireplace During initial operation of the new , burning logs will give off a paper-burning smell.
  • Page 16: Lighting Instructions

    LIGHTING INSTRUCTIONS STOP! Read the safety information on page 3. Unscrew ignitor cap and install a AAA type battery with its anode (“+”) pointing out. Replace cap Make sure equipment shutoff valve is fully open. Warning: You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is installed before running fireplace.
  • Page 17 MANUAL LIGHTING PROCEDURE (Match Light) Remove screen by lifting and pulling forward. Follow steps 1 through 7 under MANUAL OPERATING Lighting Instructions. With Control Knob in PILOT position, strike match, and hold near pilot. Press in Control Knob; pilot should light.
  • Page 18: Care & Maintenance

    CARE AND MAINTENANCE WARNING: Disconnect power before attempting any maintenance or cleaning to reduce the risk of fire, electric shook or personal injury. Turn off heater and let cool before cleaning. WARNING: Failure to keep primary air openings of burners clean may result in sooting and property damage.
  • Page 19: Troubleshooting

    TROUBLESHOOTING NOTE: Turn the control knob to “OFF” position first and wait for one minute. Then turn the control knob to the “ON” position. Please wait for one minute to allow valve to reset. WARNING: If you smell gas  Shut off gas supply.
  • Page 20 OBSERVED POSSIBLE CAUSE REMEDY PROBLEM ODS/pilot lights but 1. Control knob is not fully pressed in. Press in control knob fully. flame goes out when 2. Control knob is not pressed in long After ODS/pilot lights, keep control knob control knob is enough.
  • Page 21 OBSERVED POSSIBLE CAUSE REMEDY PROBLEM White powder 1. When heated, the vapors from furniture 1. Turn heater off when using furniture residue forming polish, wax, carpet cleaners, etc., turn polish, wax, and carpet cleaner or similar within burner box into white powder residue. products.
  • Page 22: Replacement Parts

    Service toll free at (800) 776-9425 for referral information. When calling Customer Service have ready:  Model number of your heater  The replacement part number World Marketing of America, Inc. P.O. Box 192, Rt. 22 West MillCreek, PA 17060 KOZY-WORLD PHONE NUMBER :(800) 776-9425 http://www.worldmkting.com...
  • Page 23 PARTS LIST This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 22 of this manual. Key No. Part Number Description PSD20T230 Burner Assembly NDD0308-400 DF ODS SIT545-200 T-Stat Valve Assembly PIMSC1-01 Piezo Ignitor RV83FI-4/9...
  • Page 24 PARTS LIST This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replarts on page 22 of this manual. Key NO. Part Number Description GFD2520 GFD2545 ED200L14B-400-O Mantel Assembly ED200L7C-400-MO Mantel Assembly ED200T2002...
  • Page 26: Hardware Contents

    CORNER MANTEL TRIM (FOR GFD2545) CAUTION: If baseboards are installed where the fireplace is intended to be displayed, then the fireplace will not fit flush against the wall. For a proper flush fit, you may need to remove part of the baseboard molding if necessary.
  • Page 27: Assembly Instructions

    ASSEMBLY INSTRUCTIONS 1. Turn the fireplace top panel over. Using the connector Fig. 1 brackets that are supplied, connect the fireplace top panel to the triangular top triangle panel with ST4 screw - 5/8 in. (CC) as shown in Fig. 1. Hardware Used With the fireplace top panel assembled, reattach the assembled top with the fireplace.
  • Page 28 Fig. 3 3. Drill two holes (5/16 in.) in the corner where the fireplace is to be displayed. Drill the first hole 34 5/16 in. from the ground up; and the second hole 36 in. from the ground up as shown in Fig. 3. Put the wall anchors (DD) in the holes by pinching the anchor tabs together.

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Gfd2545

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