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Genicom 5180 Maintenance Manual

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GENICOM
GENICOM
5180 Maintenance Manual
GEK-00046

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  • Page 1 GENICOM GENICOM 5180 Maintenance Manual GEK-00046...
  • Page 2 Preface FCC COMPLIANCE STATEMENT (USA) This equipment complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of...

  • Page 3: Energy Star

    Einhaltung der EN55022 Klasse A Stoerstrahlungswerte. ENERGY STAR As an ENERGY STAR ® Partner, GENICOM has determined that this product meets the ENERGY STAR ® guidelines for energy efficiency. The International ENERGY STAR ® Office Equipment Program is an international program that promotes energy saving through the use of computers and other office equipment.

  • Page 4: Trademark Acknowledgements

    Confirm that the rated voltage of the printer matches the voltage of • the power outlet where the printer will be connected. The maximum wattage of the 5180 printer is 1167 watts. • Turn off the printer and disconnect the power cord before beginning •...

  • Page 5: Table Of Contents

    Hardware Interface Controller Test – Machine Interface Board (TTMI)..16 Wire Driver/Actuator Test................16 Wire Driver/Actuator Failure Display............17 Self-test Error Messages................17 Error Code Definitions ................18 Error Code Definitions (Continued) ............19 Soft Faults....................20 Soft Faults (Continued) ................21 Miscellaneous Non-Fault Messages............22 5180 Maintenance Manual GEK-00048...
  • Page 6 Table of Contents Page Chapter 3. Diagnostics & Troubleshooting (Continued) Hard Faults ....................23 Hard Faults (Continued)................24 Electrical Problems..................25 Mechanical Problems .................26 Circuit Board Descriptions.................27 Common Control Unit Panel (CCUP) PWB ..........28 Shuttle Switching Power Supply (SSPS) PWB ..........28 Line Printer Control Unit (LPCU) PWB............30 Machine Interface (TTMI) PWB..............31 Shuttle Blower Motor Relay (SBMR) PWB...........33 Printer Interfaces ..................34...
  • Page 7 SSPS Board Removal and Replacement .............82 SMAD Board (Actuator Driver) Removal and Replacement......83 Common Control Unit Panel (CCUP) Board Removal and Replacement ..84 Drive Motors and cooling Fans – both models..........86 Ribbon Drive Motor, Belt, and Spindle Removal and Replacement.....86 5180 Maintenance Manual GEK-00048...
  • Page 8 Table of Contents Page Chapter 4. Parts Removal, Replacement & Adjustments (Continued) Paper Drive Motor Removal and Replacement..........87 Drive Belt Installation ................90 Cooling Fan Removal and Replacement .............92 Rear (SMAD) Fan Removal and Replacement...........92 55 dBa (Standard Model) .................92 Power Supply Fan Removal and Replacement .........92 Print Module Blower................95 Paper Handling Assemblies................98 Upper Tractors, Shafts, and Bearings Removal and Replacement....98...
  • Page 9 Final Assembly (44E416594) – Continued ..........180 Final Assembly (44E416594) – Continued ..........181 Final Assembly Illustration ..............182 Final Assembly Illustration (Continued) ...........183 Final Assembly Illustration (Continued) ...........184 Final Assembly Illustration (Continued) ...........185 Final Assembly Illustration (Continued) ...........186 Final Assembly Illustration (Continued) ...........187 5180 Maintenance Manual GEK-00048...
  • Page 10 Table of Contents Page Chapter 5. Illustrated Parts List (Continued) Final Assembly Illustration (Continued) ...........188 Final Assembly Illustration (Continued) ...........189 Final Assembly Illustration (Continued) ...........190 Lower Enclosure Assembly (44D430657-G05) – Standard Model ....191 Lower Encl. Asm. Illustration – Standard Model (Cont’d) ......192 Lower Encl.
  • Page 11 Printer Pack 4000 (44A509184-G01) – Standard Model......260 PWA SBMR/1 (44B502478-G015)...............261 Recommended Spare Parts List (RSPL) ............262 Appendix A. Strapping Options..............263 Legacy Parallel Hardware Strap Definitions ..........263 I/F Hardware Straps ................264 Legacy Parallel Software Strap Definitions..........265 I/F Software Straps ..................265 5180 Maintenance Manual GEK-00048...
  • Page 12 Printer Emul Settings vs. Filter Settings ..........272 Filter Setting Combinations..............272 Interface Port and Filter Setting Compatibility .........273 Appendix E. LCD Menu Maps ..............274 Appendix F. Wiring Schematic..............281 Appendix G. 5180 Printer Optional Interface Kits ........283 GEK-00048 Table of Contents...

  • Page 13: Chapter 1. Printer Description

    Warning: Warning is used to alert a user of a hazard that could • cause personal injury or severe damage to the equipment. Caution: Caution is used where there is a risk of damaging the • equipment, parts or supplies. Note: Indicates that additional information is available. • 5180 Maintenance Manual GEK-00048...

  • Page 14: Models

    MODELS This guide covers the 52 dBa (Quietized) cabinet model and the 55 dBa (Standard) cabinet model. The printers are illustrated in the following: 55 dBa (Standard Model) 52 dBa (Quietized Model) GEK-00048 Chapter 1. Printer Description...

  • Page 15: Description Of The Operator Control Panel

    , ) are used to set Top of Form. The Format key is used (in conjunction with the Select key) to select one of ten stored setup formats. The FF, Tear Off, and View keys are additional paper positioning functions. 5180 Maintenance Manual GEK-00048...
  • Page 16 Note The locations of the keys and display on the two cabinet models are different, however the functionality of each is the same. When the the printer is On Line, only the FF, On Line/Off Line, Tear Off & View keys and limited functionality of the Clear, Select, and arrow navigation keys are active.

  • Page 17: Operation Of The Control Panel

    The left or right menu key allows navigation through menu selections laterally within a level. The up or down menu browse key allows navigation through menu selections up or down a level. 5180 Maintenance Manual GEK-00048...

  • Page 18: Power Supply

    Power Supply The power supply is switch selectable for an input voltage level (120 or 240V). The power switch, power cord receptacle, voltage selection switch, and line fuse are located at the left rear of the printer. Protocols These printers emulate ANSI 4800 & 4410, Proprinter III XL, FX-286e, P300/600, DEC LG+, Pseries, DEC PPL/3 and ESC P2.

  • Page 19: Ribbon

    This linear velocity transducer (LVT) coil sends feedback signals to the printer electronics to regulate the amount of current applied to the motor. 5180 Maintenance Manual GEK-00048...

  • Page 20: Character Formation And Timing

    Character Formation and Timing Dots are printed during each swing of the shuttle as it sweeps across the print surface. Individual print wires are actuated at each position where a dot is required to form the character. After the first horizontal row is printed, the shuttle reverses direction, while the paper is advanced to the next print row (typically 1/72-inch).

  • Page 21: Chapter 2. Maintenance

    User’s Manual for instructions on setting the proper paper gap. 9. Print a signature pattern, as explained in Chapter 4 under Mechanical Adjustments, and compare it to the printout sample in Chapter 4 to determine if adjustments are necessary. 5180 Maintenance Manual GEK-00048...

  • Page 22: Cleaning Procedures

    Cleaning Procedures 1. Turn the power switch off and disconnect the power cord from the AC power source. 2. Remove the ribbon cartridge and wipe away any accumulation of dust from the smudge shield and striker bar area. 3. Remove any paper dust that has accumulated inside the printer with a soft brush and vacuum.

  • Page 23: Chapter 3. Diagnostics & Troubleshooting

    High voltages are present in the power supply area. Avoid touching the power supply area or any items that may retain an electrical charge. Print heads will be hot after heavy use. 5180 Maintenance Manual GEK-00048...

  • Page 24: Initializing The Printer

    Caution To avoid electrical shorts and possible mechanical damage, disconnect power and promptly retrieve any hardware or foreign matter dropped into the printer. Use only fuses of the proper type and rating. Note If the ribbon deck is removed while power is on, the crowbar circuit causes the power supply to remove power.

  • Page 25: Using The Keypad To Initialize

    Press the Select key again to reset the printer to factory defaults. The printer momentarily displays Startup in the display window and will complete a power-up sequence. If the printer was operating before initialization, it may need to be reconfigured for the specific task at hand. 5180 Maintenance Manual GEK-00048...

  • Page 26: Using The Test Pattern As A Tool

    USING THE TEST PATTERN AS A TOOL Use the test pattern as a guide to determine whether the print gap adjust knob is set correctly. If thicker paper (more copies) is being used and the shuttle stalls, the paper jams, or the ink smudges, turn the print gap adjust wheel forward to increase the gap.

  • Page 27: Self-Test Diagnostics

    Figure 3-2. Print Pattern Sample SELF-TEST DIAGNOSTICS LPCU Self-test The firmware contains limited self-test capabilities. The controller will test RAM and Flash Memory but the results are NOT reported on the display unless a fault is detected. 5180 Maintenance Manual GEK-00048...

  • Page 28: Hardware Interface Controller Test - Machine Interface Board (Ttmi)

    Hardware Interface Controller Test – Machine Interface Board (TTMI) The hardware interface controller test, imaging hardware swing reduction test, and wire driver/actuator tests all require communications between the LPCU system processor and the TTMI engine processor. The system processor will start a timer whenever a command is sent to the hardware controller.

  • Page 29: Wire Driver/Actuator Failure Display

    DCS = ESC P and ST = ESC \. See the 5000 Series Programmer’s Manual for information on the ANSI emulation and escape sequences. 5180 Maintenance Manual GEK-00048...

  • Page 30: Error Code Definitions

    Error Code Definitions These error codes generally occur during the self-test diagnostics: ERROR MEANING PROBABLE CAUSE CORRECTIVE DISPLAY ACTION TTMI error Invalid Defect on the TTMI board. Replace TTMI board. response from SDMAx ST TTMI board. Fuse F1 defective. Check F1 on TTMI. Bent or missing pins in TTMI P4 or P5 Check P4 and P5 connector.

  • Page 31: Error Code Definitions (Continued)

    Loading..Self-test Font/firmware incompatibility. Verify fonts are compatible DCS OK ST Wait completed with LPCU firmware. with no errors found, printer Firmware updated without doing an ISU printer. software is ISU. loading. 5180 Maintenance Manual GEK-00048...

  • Page 32: Soft Faults

    Soft Faults When a soft fault occurs, printing continues (or can be started) and immediate operator intervention may not be required. Some change in the data being sent to the printer may be required (See the 5000 Series Programmer’s Manual). If a wire driver or print head actuator fails (see the first two displays in the table below), printing may continue without damage to the printer (see the section on print head replacement).

  • Page 33: Soft Faults (Continued)

    Maintenance Menu to find the tier and position of the bad actuator (example: Tier 1: 11). Note 2 n = font EPROM set 1-4 or download RAM 5. If all installed fonts fail the checksum test, the No Font message will be displayed. 5180 Maintenance Manual GEK-00048...

  • Page 34: Miscellaneous Non-Fault Messages

    Miscellaneous Non-Fault Messages The following displays indicate printer status: Either Online or Offline will be displayed in the upper left corner of the display window. The following fault messages will be displayed in the lower right corner of the display window: DISPLAY MEANING Ready...

  • Page 35: Hard Faults

    Connector/cable at TTMI P4 Check TTMI P4 connector and pins 3,5,7. cabling between P4 and sensor. Ribbon or paper dust in Clean dust from sensor area. sensor area. TTMI board. Try replacement TTMI board. 5180 Maintenance Manual GEK-00048...

  • Page 36: Hard Faults (Continued)

    Hard Faults (Continued) DISPLAY MEANING PROBABLE CAUSE CORRECTIVE ACTION Striker Bar The striker bar is Print gap knob turned to the Adjust the print gap knob for Open open. The gap LOAD position. the proper gap and press the between the print Clear key to clear the fault heads and print and resume printing.

  • Page 37: Electrical Problems

    Parity selected may not be compatible with host. Reset serial interface parity type. Interface strap settings may not be compatible with host. Recheck settings and compare to host protocol settings. Selected printer emulation may not match received data. 5180 Maintenance Manual GEK-00048...

  • Page 38: Mechanical Problems

    Mechanical Problems Potential problems that can be experienced with paper feeding and print quality. PROBLEM POSSIBLE CAUSE/CURE Paper does not feed properly. Paper supply in lower enclosure not aligned properly. Paper snagging on box. Cut top of box off. Paper not loaded properly. Reload paper and check tractors for proper adjustment.

  • Page 39: Circuit Board Descriptions

    The ACKS, BCKS, and CCKS signals are identical. They are • generated by the Imaging ASIC on the LPCU board and clock the serial data (xDAT) into the shift registers in the ASICs on the SMAD board. 5180 Maintenance Manual GEK-00048...

  • Page 40: Common Control Unit Panel (Ccup) Pwb

    Common Control Unit Panel (CCUP) PWB Function: The control panel board contains the audio transducer (beeper), the 32-character liquid crystal display (LCD), and the keypad control circuitry. Location: The control panel board is located inside the control panel assembly under the keypad. Connector: J1 provides all communication with the LPCU board via this connector.
  • Page 41 LED goes out. The CBAR (crowbar) signal is asserted when the ribbon deck is removed. This causes the power supply to shut down and the red LED to come on. 5180 Maintenance Manual GEK-00048...

  • Page 42: Line Printer Control Unit (Lpcu) Pwb

    Line Printer Control Unit (LPCU) PWB Function: The logic board receives data and commands from the host and coverts them into the proper paper motion and serial dot patterns which are to be printed on the paper. The major functions contained on this board are control panel interface, RS-232C/422 serial interface, IEEE 1284 parallel interface, dot imaging, nonvolatile SRAM, DRAM, program memory, font memory and expansion slots 1 &...

  • Page 43: Machine Interface (Ttmi) Pwb

    TP5 – This is the unfiltered linear voltage transducer (LVT) signal. It • represents the motion of the shuttle. TP6 – Reserved for future use. • TP7 – Internal use only. • TP8 – Internal use only. • 5180 Maintenance Manual GEK-00048...
  • Page 44 Jumpers: J1-3 and J5-8 – For internal use only. • J4 – When set in the “CONT” position, it causes the shuttle to run • continuously for troubleshooting and testing. For normal operation, set J4 in the “NORM”. J9 – When set to the “KICK” position, it routes an internal signal •...

  • Page 45: Shuttle Blower Motor Relay (Sbmr) Pwb

    P1 – Provides communication between the SBMR and the TTMI • board. P2 – Provides the communication connection from the SBMR board • to the Line Filter for necessary voltage. P3 – Provides the communication connection between the SBMR • board and the blower. 5180 Maintenance Manual GEK-00048...

  • Page 46: Printer Interfaces

    PRINTER INTERFACES Parallel and Serial Interfaces The 5180 printers are configured with both IEEE parallel and RS- 232C/422 serial interfaces. The 36-pin parallel and 25-pin serial interface connectors are located at the rear of the printer cabinet on 55 dBa (Standard model) printers and underneath access cover in the floor of the front cabinet area on the 52 dBa (Quietized model) printers.

  • Page 47: Centronics Interface Operation

    The printer reports limited status information to the host by activating the Status Leads (Busy, Paperout, Select, Fault). Parallel Interface Pin Assignments The parallel interface data cable requires a 36-pin male connector. (Amphenol Part No. 57-30360 or equivalent). 36-pin CENTRONICS Connector 5180 Maintenance Manual GEK-00048...

  • Page 48: Centronics Parallel Interface Signal Definitions

    CENTRONICS Parallel Interface Signal Definitions Typical Compatible Mode Handshake Timing nHSTB (Pin 1) – Host Driven Compatibility Mode: Set active low to transfer data into the input • latch on the printer. Data is valid while nStrobe is low. Negotiation Phase: Set active low to transfer the extensibility request •...
  • Page 49 The signal level used to indicate an affirmative response for each respective extensibility byte. Reverse Data Transfer Phase: Nibble Mode: Data bit 1 then 5. • 5180 Maintenance Manual GEK-00048...
  • Page 50 nAFEDXT (Pin 14) – Host Driven Compatibility Mode: Not used. • Negotiation Phase: Set low in conjunction with nSELIN being set high • to request an IEEE 1284 mode. Then set high after the printer sets nPACK low. Reverse Data Transfer Phase: Nibble Mode: Set low to indicate that •...

  • Page 51: Parallel Interface Control Options

    Fault lead NOT to go active on either (or both) a PAPEROUT or OFFLINE condition. The default setting for this option is to activate fault on a paperout/deselect condition. Serial This sub-menu option is used to make selections under either the Serial Type or Serial Setup. 5180 Maintenance Manual GEK-00048...

  • Page 52: Serial Type

    Serial Type This menu is used to select the serial interface type, RS232C or RS422. The Serial Type selected determines which menu items appear under the Serial Setup menu, and the usable pins in the Serial interface connector. Serial Setup This menu, its sub-menus, and options are used to change parameter settings for the serial interface.

  • Page 53: Expansion 1 & Expansion 2

    Frame Type 802.2 Netware Ethernet 2 SNAP *Indicates this option is only available with IPDS or SCS software loaded in the SIMM Flash. Note Complete instructions for accessing these options can be found in the User’s Manual. 5180 Maintenance Manual GEK-00048...

  • Page 54: Serial Interface Pin Assignments

    The expansion slots can be set up for a particular interface even though no option is installed. When an option is installed the interface type is automatically set. Serial Interface Pin Assignments The serial interface data set cable requires the following or equivalent parts to connect to the female panel mounted connector.

  • Page 55: Serial Setup Menu Options

    Used to specify whether the DTR signal Fault should be used to reflect when a fault conditions exists in the printer such as paper out, paper jam, etc. 5180 Maintenance Manual GEK-00048...

  • Page 56: Ca (Rts_232) - Pin 4

    CA (RTS_232) – Pin 4 The CA (RTS) signal is involved in the communications handshake for the serial port. The RTS (Request to Send) signal indicates whether or not the printer is ready to receive data. When set to HIGH, the RTS signal will indicate the printer is ready and the internal serial buffer is not full.

  • Page 57: Etx/Ack

    CC (DSR) – Pin 6 to receive data. Data Bits The number of data bits per character. Be sure to set the data bits equal to that of the host computer. Options available are either 7 or 8 bits. 5180 Maintenance Manual GEK-00048...

  • Page 58: Parity

    Parity A data bit position in each serial data character for error detection. Option Meaning The serial character does not have this bit and parity No Parity Bit checking is disabled. The character does contain the parity bit, but it is Ignore ignored by the printer with no error detection being made.

  • Page 59: High Trip Pt

    Ready will Ready be displayed in the lower right corner of the display window. To exit this function without upgrading the software, re-cycle the power to the printer. 5180 Maintenance Manual GEK-00048...
  • Page 60 Caution Upgrading with a .lod file that does not match the printer model (i.e. printer is 5180 and upgrade is with a 5000 .lod file) can cause the FLASH SIMM to be corrupted. If this occurs, a replacement FLASH module will have to be ordered.

  • Page 61: On Board Software To External Flash Simm

    Clear keys. Note If the printer is running IBM software, the IBM software is located on the external Flash SIMM. Do not perform a copy from the external Flash SIMM to onboard memory due to software limitations. 5180 Maintenance Manual GEK-00048...

  • Page 62: Chapter 4. Parts Removal, Replacement & Adjustments

    CHAPTER 4. PARTS REMOVAL, REPLACEMENT & ADJUSTMENTS GENERAL The 52 dBa (Quietized Model) cabinet and 55 dBa (Standard Model) cabinet printers share the same print mechanism and electronics. The main differences in the printer family are the cabinets, paper path guide racks, an extra rear fan on the 55 dBa model printer, the location of the power supply fan and the placement of the operator control panel and location of the data interface connectors.

  • Page 63: Ribbon Cartridge Installation

    6. Reset the paper gap adjust knob to its original position or to a setting appropriate for the paper thickness being used. 7. Close the top door of the printer. 5180 Maintenance Manual GEK-00048...

  • Page 64: Ribbon Deck Assembly Removal And Replacement

    RIBBON DECK ASSEMBLY REMOVAL AND REPLACEMENT The ribbon deck supports the ribbon cartridge and contains the ribbon drive mechanism, ribbon drive motor and a positioning pin located to the left of the air duct behind the captive screw. The ribbon deck assembly attaches to two brackets on the frame by two captive thumbscrews.
  • Page 65 9. Reset the print gap adjust knob to its proper setting for the thickness of paper being used. 10. Reconnect the power cord to the AC source, turn the printer on, and check for normal operation. 5180 Maintenance Manual GEK-00048...

  • Page 66: Print Actuator Module Removal And Replacement

    Print Actuator Module Removal and Replacement The six print actuator modules are identical. If a replacement module is temporarily unavailable, rearrange the modules so that the defective one is located in an area that is least likely to be used. Relocating the defective module to the far right end of the shuttle would still allow a full 11-inch line (110 characters at 10 CPI) to be printed starting at the left.
  • Page 67 2 module next and then the number 3 module. When reassembling, the rightmost module that was removed last must be installed first, followed by the next module, and so on, until the left module is in place. 5180 Maintenance Manual GEK-00048...
  • Page 68 6. Disconnect the two flat ribbon cables from the modules to be removed. The cables fit snug and can be difficult to remove. See Figure 4-6. Print Module Cable Knurled-Head Screws Figure 4-6. Print Module Cable Removal Caution Do not attempt to unscrew the knurled-head screw securing the print module all the way.
  • Page 69 See Figures 4-7. Figure 4-7. Print Module Removal Note Before reinstalling the print actuator modules, be sure the module mounting surface and wire guides are free of foreign matter (ribbon and paper dust). 5180 Maintenance Manual GEK-00048...
  • Page 70 9. Replace the modules in reverse order of removal. Holding the module tilted back slightly, place it on the mounting surface and rotate it forward. See Figure 4-8. Figure 4-8. Print Module Replacement 10. Slide each module toward the right as far as it will go. Hold it toward the right until the screw is tightened to prevent print gaps between modules.

  • Page 71: Resetting Print Head Counters

    (Use the test pattern text printed before replacement to make sure which print head was replaced.) Once a counter is reset to zero, it CAN NOT be set back to its original count. 5180 Maintenance Manual GEK-00048...

  • Page 72: Outside Panels And Top Enclosure Removal

    OUTSIDE PANELS AND TOP ENCLOSURE REMOVAL 55 DBA (STANDARD MODEL) CABINET Caution Before removing any cabinet panels turn the printer power off and disconnect the power cable from the AC source. Power On/Off I/O Switch, Fuse and Power Connector Static Rear Access Ground Panel...

  • Page 73: Front Access Door Removal And Replacement

    Upper Lift Spring Hinge Tilt Door Down Figure 4-10. Front Access Door Removal 4. Tilt the door down to disengage the upper hinge pin. See Figure 4-10. 5. Lift the door out of the lower hinge. 5180 Maintenance Manual GEK-00048...

  • Page 74: Side Panel Removal And Replacement

    Side Panel Removal and Replacement 1. Turn the printer power off and disconnect the power cable from the AC source. 2. Disconnect the static ground strap and remove the paper shelf assembly from the rear of the printer. See Figure 4-9. 3.

  • Page 75: Rear Access Panel Removal And Replacement

    4. Loosen the two captive screws securing the rear cabinet panel. Tilt the top of the panel away from the printer slightly and lift to remove. See Figure 4-12. Captive Screws Figure 4-12. Rear Access Panel Removal 5180 Maintenance Manual GEK-00048...

  • Page 76: Top Enclosure Removal And Replacement

    Top Enclosure Removal and Replacement At the Rear of the Printer: 1. Turn the printer power off and disconnect the power cable from the AC source. 2. Disconnect the power cable from the rear of the printer. 3. Disconnect the static ground strap and remove the paper shelf rack assembly if it has not already been removed.

  • Page 77: At The Front Of The Printer

    9. Disconnect the top access door interlock switch cable located inside the top enclosure. See Figure 4-15. Braided Ground Strap Braided Ground Strap Interlock Switch Connector Figure 4-15. Top Access Door Interlock Switch Removal 10. Lift the top enclosure off. 5180 Maintenance Manual GEK-00048...

  • Page 78: Outside Panels And Top Enclosure Removal

    OUTSIDE PANELS AND TOP ENCLOSURE REMOVAL 52 DBA (QUIETIZED MODEL) CABINET Caution Before removing any cabinet panels turn the printer power off and disconnect the power cable from the AC source. Front and Rear Access Doors Removal and Replacement 1. Turn the printer power off and disconnect the power cord from the AC source.

  • Page 79: Side Access Panel Removal And Replacement

    Place a flat blade screwdriver between the lower rear corner of the panel and the rear of the printer. Pry the panel out (away from the printer) slightly and slide the panel to the rear. 5180 Maintenance Manual GEK-00048...

  • Page 80: Top Cover Removal And Replacement

    Top Cover Removal and Replacement Caution The top cover must be supported in the open position during removal. If the cover rotates too far to the rear, the hinge and associated sheet metal cabinet parts will be damaged. The cover weighs 35 lbs. or 16 kg. It is highly recommended that another person assist during the removal and replacement of the cover.

  • Page 81: Circuit Boards - 52 Dba (Quietized Model) Printer

    (TTMI) board, and the Power Supply (SSPS) board are located inside the rear access panel of the printer. See Figure 4-19. SSPS Board LPCU Board Rear Access (behind vent) Panel TTMI Board Figure 4-19. Circuit Board Locations 5180 Maintenance Manual GEK-00048...

  • Page 82: Logic Control Unit (Lpcu) Board Removal And Replacement

    The Actuator Driver boards (SMAD) are also located in the rear of the printer placed in proximity with the print actuator modules. The Control Panel board (CCUP) is located inside the control panel housing. The Power Supply for the blower (SBMR) is located beside the blower unit. Various option boards may be found installed in the two expansion slots at the rear of the printer.
  • Page 83 J12 (the large connector to the power supply board) to remove the board from the housing. See Figure 4-20. LPCU BOARD Figure 4-20. Logic Control Unit (LPCU) Removal 7. Reinstall the LPCU board by reversing the previous steps. 5180 Maintenance Manual GEK-00048...

  • Page 84: Machine Interface (Ttmi) Board Removal And Replacement

    Machine Interface (TTMI) Board Removal and Replacement Caution Before performing this task, always take proper ESD precautions to protect the circuit board from damage due to electrostatic discharge. The machine interface (TTMI) board is one of two boards located behind the rear access panel at the rear of the printer directly behind the LPCU board.

  • Page 85: Ssps Board Removal And Replacement

    2. Open the rear door. 3. Remove the seven hex screws and washers from the access panel. Disconnect the ground strap. Slide the access panel toward the rear of the printer, then angle it to the right. See Figure 4-19. 5180 Maintenance Manual GEK-00048...
  • Page 86 4. Disconnect P5 (small connector to blue capacitors), P4 (small connector to filter), P3 (large connector to LPCU and TTMI), and P2 (medium connector to actuator driver board) from the SSPS board. See Figure 4-22. 7-mm Nut (on post) 7-mm Nut on post Figure 4-22.

  • Page 87: Smad Board (Actuator Driver) Removal And Replacement

    Access Panel Figure 4-23. SMAD Access Panel 2. Open the rear door. 3. Remove the two screws from the upper portion of the SMAD access panel then lower it to a horizontal position. See Figure 4-23. 5180 Maintenance Manual GEK-00048...
  • Page 88 4. Disconnect the six print head cables from the lower SMAD board. See Figure 4-24. 5. Disconnect the P1 (connector to SSPS board) and P8 (connector to TTMI board) cables from the SMAD boards. See Figure 4-24. 6. The lower SMAD board is mounted on a sheet metal plate. The plate and board are removed as a unit.

  • Page 89: Common Control Unit Panel (Ccup) Board Removal And Replacement

    7. Remove the 5 screws mounting the CCUP board to the control panel housing. 8. Assemble and replace the control panel in the reverse order of disassembly. Control Panel Cable Control Panel Hex Screw Cable Clip Back Plate Washer Hinge Hex Screw Figure 4-25. Control Panel Removal 5180 Maintenance Manual GEK-00048...
  • Page 90 Lock Hex Screws (4) Back Plate Washers (4) Adjustment Screw CCUP Board Control Panel Housing Overlay Figure 4-26. Control Panel Disassembly GEK-00048 Chapter 4. Parts Removal, Replacement & Adjustments...

  • Page 91: Circuit Boards - 55 Dba (Standard Model) Printer

    Various option boards may be found installed in the two expansion slots at the rear of the printer. Rear Capacitors TTMI Board SSPS Board Power Supply SBMR Board LPCU Board Blower Data Interface Connectors Expansion Ground Slots Clip Figure 4-27. Rear View (Standard Model) 5180 Maintenance Manual GEK-00048...

  • Page 92: Logic Control Unit (Lpcu) Board Removal And Replacement

    Logic Control Unit (LPCU) Board Removal and Replacement Caution Before performing this task, always take proper ESD precautions to protect the circuit board from damage due to electrostatic discharge. The logic control unit board is one of several boards located behind the rear access panel.

  • Page 93: Machine Interface (Ttmi) Board Removal And Replacement

    Figure 4-29. TTMI Board Removal 4. Remove the four 5.5-mm lock nuts that secure the TTMI board. 5. Slide the TTMI board off the posts. 6. Reinstall the TTMI board by reversing the previous steps. 5180 Maintenance Manual GEK-00048...

  • Page 94: Ssps Board Removal And Replacement

    SSPS Board Removal and Replacement Caution Before performing this task, always take proper ESD precautions to protect the circuit board from damage due to electrostatic discharge. The power supply board is located in the upper right corner of the rear of the printer.

  • Page 95: Smad Board (Actuator Driver) Removal And Replacement

    4. Disconnect the P8 (connector to TTMI board) cable from the first SMAD board. See Figure 4-31. 5. The first SMAD board (closest to the rear of the printer) is mounted on a sheet metal plate. The plate and board are removed as a unit. 5180 Maintenance Manual GEK-00048...

  • Page 96: Common Control Unit Panel (Ccup) Board Removal And Replacement

    6. Remove the two lower screws (located on each side of the metal SMAD support frame) securing the plate holding the first board. See Figure 4-31. 7. Lift the first board out of the printer and disconnect the P1 (connector to the SSPS board) cable. See Figure 4-32. Figure 4-32.
  • Page 97 5. Disconnect the J1 cable (connects the CCUP to the LPCU board). See Figure 4-34. Loosen Hex Screws (4)to slide out of slots. Figure 4-34. Control Panel Disassembly Upside Down (Standard Model) 6. Assemble and replace the control panel in the reverse order of disassembly. 5180 Maintenance Manual GEK-00048...

  • Page 98: Drive Motors And Cooling Fans - Both Models

    DRIVE MOTORS AND COOLING FANS – BOTH MODELS Ribbon Drive Motor, Belt, and Spindle Removal and Replacement When removing the spindle assembly or replacing a drive belt, remove three of the screws securing the drive motor. Twist the motor slightly on its mount to loosen the belt.

  • Page 99: Paper Drive Motor Removal And Replacement

    8. Remove the two screws and washers securing the right side of the SMAD board mounting bracket to the printer frame. See Figure 4-36. Push Cables Out Through Opening (Step 7) Screws & Washers (Step 8) Figure 4-36. Print Head Cable Removal 5180 Maintenance Manual GEK-00048...
  • Page 100 9. Remove the two screws and washers securing the right side of the SMAD board mounting bracket to the printer frame. Lift the bracket from the printer for access to the paper drive motor. See Figure 4-37. Figure 4-37. Mounting Bracket Removal 10.
  • Page 101 During assembly, torque the motor screws to 2 inch-pounds (.22 Nm) Refer to Paper Drive Belt Installation, page 90, for belt replacement and torque the three triangular plate cap screws to 50 inch-pounds (5.6 Nm). 5180 Maintenance Manual GEK-00048...

  • Page 102: Drive Belt Installation

    Drive Belt Installation 1. Except for the belt tensioning pulley, place the belt around the toothed pulleys and in the belt guides as shown in Figure 4-40. 2. Align the top and bottom pulley (tractor drive shafts) timing marks with their respective timing marks on the printer side frame. See Figure 4-40 and Figure 4-41.
  • Page 103 See Figure 4-40. 6. Adjust the belt guides so that they make slight contact with the smooth side of the belt for the entire length of the guide. 5180 Maintenance Manual GEK-00048...

  • Page 104: Cooling Fan Removal And Replacement

    Cooling Fan Removal and Replacement There are two cooling fans on the 55 dBa (Standard Model) and one cooling fan on the 52 dBa (Quietized Model) printers. Both models have a print module blower. The 55 dBa (Standard Model) has a rear fan located under the SMAD boards and requires removal of the top enclosure for access.
  • Page 105 Underneath (Step 3) 52 dBa Quietized Model 55 dBa Standard Model Figure 4-42. Power Supply Fan Removal Note The 24 VDC fan has + and – terminals. Make note of which wire goes on which terminal. 5180 Maintenance Manual GEK-00048...
  • Page 106 5. Disconnect the white plastic connector between the power supply fan, SSPS board, and SMAD board. See Figure 4-43. Connector Figure 4-43. Power Supply Fan Connector 6. Replace the power supply fan in the reverse order of removal. Caution Do not place your hand in the power supply area with the printer connected to the AC source.

  • Page 107: Print Module Blower

    Figure 4-19, page 69. 3. Remove the five hex head screws and washers on right front access panel located inside the front of the printer, 52 dBa (Quietized Model). See Figure 4-44. Screws Figure 4-44. Front Access Panel Removal 5180 Maintenance Manual GEK-00048...
  • Page 108 4. On the 52 dBa (Quietized Model) remove the nut (8mm head) and washer, located at the rear of the printer in the bottom left corner behind the inside access panel, to disconnect the wire from the blower to the printer ground terminal. See Figure 4-45. Ground Wire (Step 4)
  • Page 109 After all wires and cables to the replacement blower are connected, and the blower is securely mounted to the printer, power may be applied to check for proper operation. During reassembly, make sure all grounds are reconnected. 5180 Maintenance Manual GEK-00048...

  • Page 110: Paper Handling Assemblies

    PAPER HANDLING ASSEMBLIES The paper handling system consists of two sets of six-pin tractors and the paper tension assembly. Paper tension is set with the paper tension lever. Moving this lever rotates the paper tension shaft, with attached tension fingers, to apply pressure to the paper between the upper and lower tractors.
  • Page 111 Inside the lower enclosure, near the lower right tractor, remove the two screws securing the cover and pull it down slightly. See Figure 4-50. Figure 4-50. Inside Lower Enclosure 5180 Maintenance Manual GEK-00048...
  • Page 112 13. Slide the square shaft out through the right side of the printer. (The pulley is press-fitted onto the shaft.) 14. Turn the horizontal vernier knob until the tractors are at the full left position. 15. Loosen the lateral adjustment thumbscrew on the collar of the paper tensioning assembly.
  • Page 113 See Figure 4-53. 23. Remove the retaining ring and nylon spring from the outside end of the round shaft pulley and knob assembly. Remove the assembly inward through the side frame. See Figure 4-53. Figure 4-53. Shaft/Pulley Removal 5180 Maintenance Manual GEK-00048...

  • Page 114: Upper Tractor Reassembly

    Upper Tractor Reassembly During reassembly, the tractors (upper and lower sets) and tractor drive shafts must be assembled with all timing marks synchronized. Each tractor has a timing mark on the drive wheel (where the square shaft passes through the tractor assembly) that must face towards the front of the printer during assembly.
  • Page 115 Slide the shield off the screws and lower it out of the way. 8. Except for the belt tension pulley, place the belt around the geared pulleys and in the belt guides as shown in Figure 4-56. 5180 Maintenance Manual GEK-00048...
  • Page 116 9. Align the top and bottom pulley (tractor drive shafts) timing marks with their respective timing marks on the printer side frame. See Figure 4-56. Figure 4–56. Lower Timing Mark 10. Push down on the triangular plate to lower the belt tension pulley and slip the belt onto the pulley.
  • Page 117 (Standard Model) printer. 20. Replace the rear access panel on the 55 dBa (Standard Model) printer. And tighten the two cap screws. 21. Replace any portion of the paper rack removed earlier. 22. Reconnect the paper motion sensor. 5180 Maintenance Manual GEK-00048...

  • Page 118: Checking For Proper Operation

    Checking for Proper Operation 23. Load paper and adjust the upper right tractor. 24. Check for proper tractor alignment by printing the test pattern and performing forward and reverse form feeds. 25. Check the paper for elongated holes and/or tears. Adjust the tractor as needed.
  • Page 119 When the shaft is clear of the knob, pull the shaft slightly forward and to the left to remove it from the printer. 14. Slide the old tractors off the shaft. 5180 Maintenance Manual GEK-00048...

  • Page 120: Lower Tractor Reassembly

    Lower Tractor Reassembly During reassembly, the tractors (upper and lower sets) and the tractor drive shafts must be assembled with all timing marks synchronized as described below. On the drive wheel of each tractor (where the splined shaft passes through the tractor assembly) is a timing mark that must face towards the rear of the printer during assembly.
  • Page 121 If sound insulation hides the lower side frame timing mark, loosen the three screws securing the sheet metal shield. Slide the shield off the screws and lower it out of the way. 5180 Maintenance Manual GEK-00048...
  • Page 122 8. Except for the belt tension pulley, place the belt around the geared pulleys and in the belt guides as shown in Figure 4-63. 9. Align the top and bottom pulley (tractor drive shafts) timing marks with their respective timing marks on the printer side frame. See Figure 4-63.
  • Page 123 21. Replace the paper rack and connect the static ground wires. 22. Reconnect the cables for the interface, power, and paper motion sensor (if equipped). 23. Replace the paper shelf and connect the static ground wire(s). 5180 Maintenance Manual GEK-00048...

  • Page 124: Checking For Proper Operation

    Checking for Proper Operation 1. Load paper and adjust the upper right tractor. 2. Check for proper tractor alignment by printing the test pattern and performing forward and reverse form feeds. 3. Check the paper for elongated holes and/or tears. Adjust the tractor as needed.
  • Page 125 6. Push the bushing farther onto the tension shaft so that the bushing is out of the side frame. See Figure 4-67. 7. From inside the printer, unlock the lower left tractor and slide it to the right. See Figure 4-67. Figure 4-67. Paper Tension Assembly Right Side 5180 Maintenance Manual GEK-00048...
  • Page 126 On the left side of the paper tension assembly: 8. Remove the C-clip from the round tractor shaft on the right side of the yoke. See Figure 4-68. C-clip Figure 4-68. C-clip Removal 9. Slide the tension shaft (and the yoke) to the right far enough to free the left end of the shaft from the left-side frame.

  • Page 127: Horizontal Vernier Timing Belt And Alignment

    4. Loosen the belt tension plate adjustment screw and push down on the adjustment arm to release belt tension. See Figure 4-69. Belt Tension Plate Adjustment Screw Belt Adjustment Figure 4-69. Belt Tension Plate 5. Remove the old belt. 5180 Maintenance Manual GEK-00048...

  • Page 128: Replacement

    Replacement 6. Before replacing the belt, turn the upper and lower horizontal vernier adjustment knobs so the tractors are at the full left position. 7. Place the new belt on the pulleys as shown in Figure 4-70. Adjustment Screw Adjustment Arm Pulleys Figure 4-70.

  • Page 129: Alignment

    3. Apply power and press form feed several times to check alignment of the tractor pairs. Check for paper jams, tears, and elongation of pin holes. Incorrect Correct Upper Left Tractor Tractors Not Aligned Lower Left Tractor Figure 4-71.Aligning Upper and Lower Tractors 5180 Maintenance Manual GEK-00048...

  • Page 130: Shuttle Assembly

    SHUTTLE ASSEMBLY Caution The shuttle mechanism is assembled at the factory using precision fixtures. Do not attempt to replace any parts of the shuttle mechanism except the print heads, the shuttle motor coil, and the linear velocity transducer coil. The shuttle assembly consists of the shuttle bar, counter-mass, leaf springs, shuttle drive motor (motor magnet &...

  • Page 131: Shuttle Motor

    The following instructions are for replacing the motor coil. It is field-replaceable as a unit but considered a depot repair item. Motor Coil Housing Motor Magnet Figure 4-73. Shuttle Motor Note The Shuttle Motor resistance should be 6.6 ± 10 %. 5180 Maintenance Manual GEK-00048...

  • Page 132: Shuttle Motor Assembly Removal And Replacement

    Shuttle Motor Assembly Removal and Replacement 1. Turn the printer power off and disconnect the power cord from the AC source. 2. Raise the top cover on the 52 dBa (Quietized Model) printer, or remove the top enclosure on the 55 dBa (Standard Model) printer. 3.
  • Page 133 See Figure 4-76. Wrench Shuttle Motor Magnet Figure 4-76. Shuttle Motor Magnet Removal 8. Finish unscrewing the magnet from the shuttle bar assembly by hand. Leave the magnet lying in the shuttle motor. 5180 Maintenance Manual GEK-00048...

  • Page 134: Shuttle Motor Replacement

    9. Disconnect the shuttle motor cable. See Figure 4-77. 10. Remove the two screws securing the print head cable support bracket. See Figure 4-77. 11. Remove the six cap screws and washers from the shuttle bar and shuttle motor assemblies. See Figure 4-77. 12.
  • Page 135 See Figure 4-79. Motor Magnet Figure 4-79. Motor Magnet Side View 7. Connect the shuttle motor power cable. 8. Replace the print head cable support bracket and secure with two screws removed in step 11 during disassembly. 5180 Maintenance Manual GEK-00048...

  • Page 136: Balancing The Shuttle Mechanism

    Replacement shuttle motors need to be checked for proper balance with the printer in which they are installed. If the replacement motor does not have weights installed, remove the two cap screws and weights from the old motor and install them on the new motor.
  • Page 137 See Figure 4-81. Example #1 Example #2 Alignment Pattern with Alignment Pattern at Rest Shuttle Motor in Motion Figure 4-81. Alignment Pattern Diagrams 5180 Maintenance Manual GEK-00048...

  • Page 138: Shuttle Bar Assembly Removal

    Shuttle Bar Assembly Removal The shuttle bar assembly is built at the factory using precision fixtures. It is field-replaceable as a unit but considered a depot repair item. 1. Turn the printer off and disconnect the power cable from the AC source.
  • Page 139 10. Using a 5/8-inch (16-mm) open-end wrench, loosen the shuttle motor magnet (right end of the shuttle bar assembly) by turning the wrench toward the front of the printer and down. See Figure 4-76, page 121. 5180 Maintenance Manual GEK-00048...
  • Page 140 11. After the magnet is disengaged from the shuttle bar, push it into the shuttle motor opening for clearance. 12. Using the same wrench, loosen the linear velocity transducer (LVT) magnet on the left end of the shuttle bar assembly by turning the wrench up and toward the rear of the printer.
  • Page 141 19. Remove the cross brace. Caution Do not nick or scratch the base plate surface under the shuttle bar mounting blocks. 20. Lift or carefully pry the shuttle bar mounting blocks up to disengage the rolled alignment pins. 5180 Maintenance Manual GEK-00048...

  • Page 142: Shuttle Bar Installation

    Shuttle Bar Installation 1. Remove the keel assembly (keel plate and weights as a unit) from the old shuttle bar assembly and attach it to the new bar assembly. See Figure 4 – 87. Keel Plate Weights (One on Each Side) Figure 4-87.

  • Page 143: Print Head To Striker Bar Gap

    1. Turn the printer power off and disconnect the power cable from the AC source. 2. Open the top access door and turn the print gap knob to the LOAD position. 3. Remove the ribbon and paper. 5180 Maintenance Manual GEK-00048...
  • Page 144 4. Set the paper gap adjust knob to 1 and check the clearance between the striker bar and the smudge shield with a 0.28-mm (0.011-inch) feeler gauge. See Figure 4-89. Slide the feeler gauge from one end of the striker bar to the other to check for even clearance. The gap should be 0.28-mm ±...

  • Page 145: To Increase Gap

    8. Unhook the logic cable from the left side of the SMAD board mounting bracket. 9. Remove the four screws securing the SMAD board mounting bracket and lift it from the printer. 5180 Maintenance Manual GEK-00048...

  • Page 146: Striker Bar Switch Removal

    Striker Bar Switch Removal The striker bar switch is located on the backside of the plate behind the upper left tractor. It is secured by two screws that pass through the plate, a plastic spacer, the switch, and into a threaded support. Warning Use care when working around the razor sharp edges of the ribbon smudge shield.
  • Page 147 Move the bar to the right to slide it out of the left mounting block and out from behind the paper drive motor. 5180 Maintenance Manual GEK-00048...

  • Page 148: Striker Bar Installation

    Striker Bar Installation 1. Apply a small amount of lubricant on the sloped surfaces of the striker bar where the adjusting bolts will make contact. See Figure 4- Apply Lubricant to these Surfaces Figure 4-92. Lubricant Placement Caution Do not crumple or otherwise deform the bearing pad (thin plastic- like shim on the lower surface of the mounting block) when installing the striker bar.

  • Page 149: To Increase Gap

    7. Reinstall the SMAD board mounting bracket and secure with the four screws and washers removed earlier. Make sure all ground wires are reconnected. 8. Insert the print head cables through the opening in the bracket. Secure the logic cable in its clip. 5180 Maintenance Manual GEK-00048...
  • Page 150 9. Reinstall the print modules and Ribbon Deck. 10. Reinstall the SMAD boards and reconnect the power, logic, and print head cables. 11. Set the print gap knob to the LOAD position and reinstall the ribbon cartridge. 12. Reconnect the AC power cable to the printer and the AC power source.

  • Page 151: Sensors

    55 dBa (Standard Model) printer. 3. Remove the paper motion sensor from the top left tractor. It is secured with one screw and a hook-shaped bracket. 4. Install the paper motion sensor in the reverse order of removal. 5180 Maintenance Manual GEK-00048...

  • Page 152: Paper Out Sensor

    Paper Out Sensor The paper out sensor is a small photoelectric device that attaches to the lower left-hand tractor. 1. Turn the printer power off and disconnect the power cord from the AC source. 2. Remove the paper from the printer. 3.

  • Page 153: Ribbon Weld Sensor

    6. Cut the two cable ties that secure the sensor wires to the shuttle spring. 7. Disconnect the ribbon weld sensor cable. 8. Unscrew the wire clamp and sensor from the plenum. Figure 4-95. Ribbon Weld Sensor Removal 9. Reassemble the ribbon weld sensor in reverse order. 5180 Maintenance Manual GEK-00048...

  • Page 154: Top Access Door Interlock Switch

    Top Access Door Interlock Switch 55 dBa (Standard Model) Printer Only 1. Turn the printer off and disconnect the power cable from the AC source. 2. Remove the top enclosure. See page 64. 3. Lay the enclosure on its back on a suitable work surface. 4.

  • Page 155: Switches

    (red) is connected to the fuse holder. Pass the wires and terminals, one at a time out of the hole in the back of the box to free the cable. 7. Place the cover back on the box temporarily. 5180 Maintenance Manual GEK-00048...
  • Page 156 8. Remove the two screws and lock washers securing the AC receptacle box to the printer. 9. Replace parts as needed. Fuse Holder ON/OFF Switch AC Receptacle Figure 4-97. AC Receptacle Box (with cover removed) GEK-00048 Chapter 4. Parts Removal, Replacement & Adjustments...

  • Page 157: Power Switch

    6. Install the new switch by pushing it into the hole from the rear of the printer until it snaps into place. Make sure the off (0) position is down. See Figure 4-99. 7. Complete the installation of the power switch by reversing steps 1-5 above. 5180 Maintenance Manual GEK-00048...

  • Page 158: Ac Line Filter

    AC Line Filter The AC line filter is mounted in the rear of the printer, filters line noise out of the input power line. Replace it as follows: 1. Turn the printer power off and disconnect the power cord from the AC source.

  • Page 159: Fuse Holder

    7. After installing the new fuse holder, make sure a good 8A, 250V fuse is in place. 8. Connect the printer’s power cord to the proper receptacle, turn the power switch on, and check printer operation. 5180 Maintenance Manual GEK-00048...

  • Page 160: Miscellaneous Assemblies And Parts

    MISCELLANEOUS ASSEMBLIES AND PARTS Interface Data Connector Plate The data connector plate is located on the back of the printer chassis on the 55 dBa (Standard Model) printer or inside the rear door under the access panel in the floor of the 52 dBa (Quietized Model) printer. The plate contains the connectors for the interfaces installed in the printer.
  • Page 161 Figure 4-104. Interface Data Connect Rear View (Quietized model) 11. Disconnect the appropriate cable from the LPCU board. It is now free for replacement. 12. Replace the appropriate cable than reinstall the data connector be reversing these instructions. 5180 Maintenance Manual GEK-00048...

  • Page 162: Paper Chute/Top Access Door Gas Strut

    Paper Chute/Top Access Door Gas Strut 55 dBa (Standard Model) Only 1. Turn the printer off and disconnect the power cable from the AC source. 2. Remove the top enclosure. See page 64. 3. Lay the enclosure on its back on a suitable work surface and open the top access door.

  • Page 163: Smudge Shield Removal/Replacement - Both Models

    5. Loosen the two captive screws and tilt the ribbon deck forward, and remove the air duct plenums. 6. Remove the print actuator modules. See page 54. 7. On the right, remove the two pan head screws holding the print head guard and ribbon guide. Set these aside. 5180 Maintenance Manual GEK-00048...

  • Page 164: Lvt (Linear Velocity Transducer) Coil

    8. Remove the three pan head screws and lock washers securing the smudge shield. See Figure 4 - 107. Pan Head Screws Smudge Shield Figure 4-107. Smudge Shield Removal 9. Gently lift the shield slightly to disengage the alignment pins. Lifting the right end first, slide the shield up and to the right to remove.
  • Page 165 LVT coil bracket to the base casting. Save the shims between the bracket and the casting for reassembly. See Figure 4-109. Magnet Hex Head Cap Screw & Washer LVT Bracket Figure 4-109. LVT Coil Removal 5180 Maintenance Manual GEK-00048...

  • Page 166: Adjustments

    7. After removing the assembly, use the same wrench as in step 5 to loosen the screw on the clamp portion of the coil bracket and remove the coil. 8. Place the new coil in the clamp portion of the bracket and lightly tighten the screw.

  • Page 167: Magnet Penetration Adjustment

    End of Gauge 78.4 against Magnet Magnet Gauge Coil Shoulder of Gauge against Coil Figure 4-110. Magnet Penetration Adjustment 5180 Maintenance Manual GEK-00048...

  • Page 168: Mechanical Adjustments

    MECHANICAL ADJUSTMENTS Print Head Intermodule Gap The print head intermodule gap test pattern is used to check for proper spacing of the print actuator modules. The gap pattern can be printed by accessing the Maintenance Menu, then select alignment, pattern, inter gap.

  • Page 169: Electrical Adjustments

    Perform the adjustments in the following order: 1. Shuttle swing amplitude adjustment. 2. Horizontal timing adjustment. 3. Vertical timing adjustment. Use a 10X magnifying glass to read the dot patterns. 5180 Maintenance Manual GEK-00048...

  • Page 170: Amplitude Adjustment

    Amplitude Adjustment The amplitude adjustment is used to adjust the amount of horizontal motion for each shuttle pass. The adjustment is made using the amplitude and checkerboard pattern printouts. A correct amplitude pattern consists of columns of six dots. There should not be any gaps or overlapping in the checkerboard pattern.

  • Page 171: Sample Test Patterns

    SAMPLE TEST PATTERNS Below are small sections of the amplitude and checkerboard test patterns showing normal amplitude, amplitude too small, and amplitude too great. AMPLITUDE PATTERN CHECKERBOARD TEST PATTERN NORMAL AMPLITUDE TOO SMALL AMPLITUDE TOO GREAT 5180 Maintenance Manual GEK-00048...

  • Page 172: Horizontal Timing

    Horizontal Timing Horizontal timing affects when the print wires will fire during the shuttle swing. The effects of this adjustment can easily be seen in printed text. A correct horizontal timing pattern consists of multiple sets of column groups. Each group contains a single dot column, a space, four columns, a space, and a final single dot column.

  • Page 173: Vertical Timing

    Vertical timing can not be adjusted in the field, so if there is a problem, the TTMI board should probably be replaced. Incorrect Vertical Timing Pattern Correct Vertical Timing Pattern 5180 Maintenance Manual GEK-00048...

  • Page 174: Chapter 5. Illustrated Parts List

    The following catalog number code chart illustrates how to interpret the code. For example, the catalog number for a standard domestic model 5180 can be broken down as follows: 3 S 5 1 8 0 C D 0 0 0 0 A 0...

  • Page 175: Serial Number

    This is a metric screw with a hex-shaped head, metric size M3, and is 6 millimeters in length. The wrench sizes needed for the various hex head metric screws used in this printer are: Screw Size Wrench Size M2.9 5 mm 5 mm 7 mm 8 mm 5180 Maintenance Manual GEK-00048...

  • Page 176: Alphabetic Index Of Parts

    Box Asm – AC SW............245 ALPHABETIC INDEX OF PARTS Brace – Rest Asm............194 Brace Asm..............203 Bracket..............179, 215 Bracket – Cap. Mtg............176 4470 Ribbon Cart............228 Bracket – Connector, Ribb. Dec........194 Bracket – Grounding...........194 Bracket – Keel..............199 AC – DR – AST W/55DB ..........221 Bracket –...
  • Page 177 MODEL..............255 Duct – Vertical..............255 Hinge – Continuous.............194 Duct-Horiz. Asm............178 Hinge – Lift Off............194 Duct-Vert. Asm............178 Hinge Asm, LH ............191 DWG – Final Asm............177 Housing Asm – 156C LKG 7POS......257 Edge Guard..............176 I Side Asm – LH............191 5180 Maintenance Manual GEK-00048...
  • Page 178 I Side Asm – RH............191 Locktite-290..............177 Ident. Panel..............176 Locktite-416..............240 Idler.................207 Lockwasher – Ext/M3..........245 Idler Bracket ASM ..........207, 211 Lockwasher – EXT/M3........206, 214 Idler Plate ASM...........207, 211 Lockwasher – EXT/M3.5...........226 Idler Pully ASM ............211 Lockwasher – Ext/M4........215, 245 Indicator Asm...............199 Lockwasher – EXT/M4....207, 231, 232, 242 Infor Request Card............179 Lockwasher –...
  • Page 179 Paper Tension Asm............199 Rubber Bumper............179 PAPER TENSION ASSEMBLY......214 Partition Asm..............191 Pedestal Asm..............194 S/W Flash Code, 5180 Ultra ........181 Photo – Sensor ASM ...........212 Screw........177, 179, 199, 212, 224, 257 Pivot 5SD 9.53LD 6L M5X.8........235 Screw - Pan Hd.M3 X 6..........245 Plate –...
  • Page 180 Screw – Thumb ............180 Spring Washer..............207 Screw, Hex Head/ M5 x 12 ........191 Stand Off...............177, 180 Screw, Pan Head, M3 x 8...........199 Stand Off – Hex Threaded..........180 Screw-Hex Head ............178 Stand Off – SMAD............180 Screw-Hex Head/M3X8..........181 Stand Off – Spacer............180 Screw-Hex Head/M4X10...........181 Stand Off Insulator............180 Screw-M5X10...............178...
  • Page 181 STANDARD MODEL .........231, 232 Wire Driver Mt Asm............176 Wire Driver MT ASM..........232 Wire Driver MT. ASM..........231 Wire Rack – Pedestal..........241 Wire Rack ASM – Lower...........226 Wire Rack ASM – Upper...........226 Wire Rack/EXT ASM ..........240 Yoke ................207 5180 Maintenance Manual GEK-00048...

  • Page 182: Numerical Index Of Parts

    NUMERICAL INDEX OF PARTS 44A417004-011............178 44A417004-013............245 44A417004-021............207 44A417024-023............207 31240105-1003.............257 44A417024-027............229 31240294-2001.............257 44A417098-001......177, 206, 212, 215, 257 31343023-1007.............257 44A417098-002............177 3A0031P10008.............181 44A417098-004............177 3A0031P10010.............206 44A417392-517............229 3A0031P12008............180, 194 44A417757-008............179 3A0031P12010........... 181, 207, 242 44A417783-006............180 3A0031P12012............194, 207 44A417789-002............258 3A0031P12016.............181 44A417831-010............177 3A0031P14012.............191 44A417858-033............203 3A0033P01............180, 245 44A417866-033............207 3A0039P03..............194 44A417866-039............203...
  • Page 183 44A506976-G02............199 44A511766-001............226 44A507007-G03............249 44A511781-001............179 44A507008-G03..........177, 249 44A511782-001.......... 179, 231, 232 44A507024-G05............179 44A511788-M28............176 44A507045-002............207 44A511826-001...........180, 245 44A507045-003............207 44A511873-001............178 44A507065-G02............214 44A511886-001............207 44A507065-G10............229 44A511897-001............178 44A507065-G11............178 44A514012-026............228 44A507065-G13............179 44A514017-G02............181 44A507065-G15..........207, 242 44A514023-001............179 44A507065-G16............177 44A514023-002............179 44A507065-G17............206 44A514023-004............181 44A507065-G18............177 44A514059-G01............176 44A507066-G05............226 44A514076-001............179 5180 Maintenance Manual GEK-00048...
  • Page 184 44A514110-001...........207, 211 44B508334-G01............211 44A514231-031............177 44B508337-001............203 44A51425-026..............228 44B508381-G01............211 44A515026-001............207 44B508382-G01..........207, 211 44A515026-003............212 44B508383-G01............207 44A515032-005............207 44B508383-G03............207 44A515058-001............249 44B508385-G01............207 44A515087-011............176 44B508385-G03............207 44A515216-001............181 44B508391-G01............203 44A515246-001............181 44B508410-001............199 44A516001-G02............181 44B508410-003............199 44A516098-001............228 44B508416-G01............229 44A516145-001............228 44B508420-003............234 44A516165-G01............178 44B508420-004............233 44A516166..............178 44B508425-G01............178 44A951517-001............177 44B508456-G01............229 44B408335-001............178 44B508458-G01............260 44B417138-002............257 44B508459-G01............260 44B417139-001............257 44B508475-G02............235 44B420126-G01............250 44B508501-004............228 44B420129-G05............243...
  • Page 185 44C510391-G02..........176, 231 4B0180P01..............180 44C510392-G01............232 4B0521P49..............176 44C510392-G02 ............232 4B1041P02..............180 44C510394-001............179 4B1297P01..............194 44C510402-001............215 4B1763P01..............177 44C510403-001............179 4B1785P01..............180 44C510407-G07............176 4B1806G01..............249 44C510413-001............207 4B1807P01..............180 44C510417-G03............191 4B1808P01..............180 44C510417-G04............191 4B1828P01..............194 44C510418-G02............191 4B1828P02..............194 44C510420-G03............191 4B1831P01............250, 252 44C510429-001............207 4B1834P07..............181 44C951741-001............177 4B1834P08..............194 44D416308-001............177 4B1834P09..............194 44D416313-G01..........199, 214 4B1843G02..............179 5180 Maintenance Manual GEK-00048...
  • Page 186 4B1949P01..............194 4D1436P01..............194 4B1952P01..............181 4D1437G01..............181 4B2074P01..............181 4D1443G02..............180 4B2153G01..............178 4D1760P02..............181 4B2160P01..............179 4D1767P01..............181 4B2207G01..............178 4D1781P01..............180 4B508741-G01.............176 4D1782P01..............180 4C0053G02..............179 4D1783P01..............180 4C0299G10..............176 4D1784P01..............180 4C0299G11............176, 238 4D1829P01..............252 4C0601P01..............212 4D1832G01............178, 252 4C0669P01..............180 4D1837G01..............181 4C0674P01..............241 4D1840G03..............181 4C1010P01..............180 4D1913G01..............194 4C1195G01..............194 4D2108G01..............176 4C1276G01..............194 4D2112G01..............243 4C1308G01..............194 4D2150P01..............250 4C1419G01..............181 4D2154G01............178, 250 4C1428G01..............194 4D2159G01..............243 4C1430901 ..............194 4D2222G01 ..............243...
  • Page 187 L402P4B91......... 176, 206, 214, 245 L402P5B91..............226 L402P6B91....176, 207, 215, 231, 232, 242, 245 L402P9B91............176, 191 L902P16..............199, 207 L902P6..............207, 211 N130P1306B90.......... 177, 215, 226 N210P21B90..............176 N213P29B90..............191 N402P3B90..............178 N403P13B90..............177 N403P25B90............176, 191 N405P63B90..............178 N426AP23..............207 N57P5010B90...............177 N722BP13006B90............224 N722BP15010B90............179 N722BP5004B90............212 N722BP9006B90............212 N900P25B..............229 N906P93B..............207 5180 Maintenance Manual GEK-00048...

  • Page 188: Final Assembly (44E416594)

    FINAL ASSEMBLY (44E416594) Cabinet Style Item Part Number Nomenclature Quantity 44D430657-G05 Lower Encl Asm- LC √ 4D1253G03 Enclosure Asm – Lower √ 44D430354-G05 Drive Mechanism √ √ 44D416382-G59 T-Enc Asm w/55DB/ISW √ 44B508978-001 Logo √ 4B0521P49 Ident. Panel √ 44C510407-G07 Smudge Shield Asm √...

  • Page 189: Final Assembly (44E416594) - Continued

    AC SW Asm √ 44A501995-002 Shock Mount √ √ 44A507008-G03 Fan Asm √ 44A507065-G16 Cable Asm √ N130P1306B90 Screw-Thread Form √ N130P1306B90 Screw-Thread Form √ 44B508043-003 Cable Retainer √ √ 44A507070-G02 Cable Asm √ N57P5010B90 Screw-Pan Head √ 5180 Maintenance Manual GEK-00048...

  • Page 190: Final Assembly (44E416594) - Continued

    FINAL ASSEMBLY (44E416594) – CONTINUED Cabinet Style Item Part Number Nomenclature Quantity N402P3B90 Washer √ N405P63B90 Lockwasher – Spring, #2 √ 44A511873-001 Switch-Line Interrupt √ √ 44B508544-001 Cover-Intlk Switch √ √ L13P10005B91 Screw-Hex Head √ √ 4D2154G01 Control Panel Asm √...

  • Page 191: Final Assembly (44E416594) - Continued

    44A506455-012 Screw-M6 1.0X100 √ 44A506455-013 Screw-M6 1.0X100 √ 4B1843G02 Bracket Asm – Rack Support, R √ 4C1847P01 Label – 4490I √ L400P8B91\f n Washer – Plain/M6 √ L402P11B91 Lockwasher – Ext/M6 √ 4A1380P02 Strap Ground √ 5180 Maintenance Manual GEK-00048...

  • Page 192: Final Assembly (44E416594) - Continued

    FINAL ASSEMBLY (44E416594) – CONTINUED Cabinet Style Item Part Number Nomenclature Quantity 4C2210G01 Cable Asm, CCU-J4/TTMI-P1 √ √ 4B1807P01 Bracket – Shipping √ 4B1808P01 Bracket – Shipping √ 4A1042P02 Counterbalance √ 44A417783-006 Push Nut √ 4C1010P01 Frame – Logo √ 3A0033P01 Switch –...

  • Page 193: Final Assembly (44E416594) - Continued

    64000526-3001 Label, Warning Print HD √ 4B2074P01 Clip – Grounding, Paper Rack √ 4C1820G01 Cable Asm – Extension √ 44A105060 S/W Flash Code, 5180 Ultra √ √ 4A1846G01 Plug – Dust Cover √ RTV-108 Silicone Sealant √ 44A411526-027 Vinyl Channel √...

  • Page 194: Final Assembly Illustration

    Final Assembly Illustration Figure 5 – 1. Final Assembly Front View (55 dBa Standard Cabinet Model Shown) GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 195: Final Assembly Illustration (Continued)

    Final Assembly Illustration (Continued) Figure 5 – 2. Final Assembly Left Side View (55 dBa Standard Cabinet Model Shown) 5180 Maintenance Manual GEK-00048...

  • Page 196: Final Assembly Illustration (Continued)

    Final Assembly Illustration (Continued) Figure 5-3. Final Assembly Right Side View (55 dBa Standard Cabinet Model Shown) GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 197: Final Assembly Illustration (Continued)

    Final Assembly Illustration (Continued) Figure 5-4. Final Assembly Rear View (55 dBa Standard Cabinet Model Shown) 5180 Maintenance Manual GEK-00048...

  • Page 198: Final Assembly Illustration (Continued)

    Final Assembly Illustration (Continued) Figure 5 – 5. Miscellaneous Detail Views 55 dBa Standard Cabinet Model Shown GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 199: Final Assembly Illustration (Continued)

    Final Assembly Illustration (Continued) Figure 5 – 6. Miscellaneous Detail Views (55 dBa Standard Cabinet Model Shown) 5180 Maintenance Manual GEK-00048...

  • Page 200: Final Assembly Illustration (Continued)

    Final Assembly Illustration (Continued) Figure 5 – 7. Miscellaneous Detail Views 55 dBa Standard Cabinet Model Shown GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 201: Final Assembly Illustration (Continued)

    Final Assembly Illustration (Continued) Figure 5 – 8. Miscellaneous Detail Views 55 dBa Standard Cabinet Model Shown 5180 Maintenance Manual GEK-00048...

  • Page 202: Final Assembly Illustration (Continued)

    Final Assembly Illustration (Continued) Figure 5 – 9. Miscellaneous Detail View 55 dBa Standard Cabinet Model Shown GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 203: Lower Enclosure Assembly (44D430657-G05) - Standard Model

    N403P25B90 Lockwasher Ext T 44A509175-001 Plate – Ground 44A507066-G06 Cable Asm 3A1204P14016 Screw-Thread Form/ M5 x 16 3A0031P14012 Screw, Hex Head/ M5 x 12 44A507701-001 Caster – Swivel 3A0085P08 Nut/Washer – M8 N/I = Not Illustrated 5180 Maintenance Manual GEK-00048...

  • Page 204: Lower Encl. Asm. Illustration - Standard Model (Cont'd)

    Lower Encl. Asm. Illustration – Standard Model (Cont’d) Figure 5 – 10. Lower Enclosure Assembly 55 dBa Standard Cabinet GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 205: Lower Encl. Asm. Illustration - Standard Model (Cont'd)

    Lower Encl. Asm. Illustration – Standard Model (Cont’d) Figure 5 – 11. Lower Enclosure Assembly 55 dBa Standard Cabinet 5180 Maintenance Manual GEK-00048...

  • Page 206: Lower Enclosure Assembly (4D1253G03) - Quiet Model

    LOWER ENCLOSURE ASSEMBLY (4D1253G03) – QUIET MODEL (Item 1 of Final Assembly 44E416594) ITEM PART NUMBER NOMENCLATURE QUANTITY 4D1197G01 Top Cover Asm 4C1276G01 Panel Asm-Access, Left 4C1308G01 Panel Asm-Access, Right 4D1277G01 Pedestal Asm 4C1195G01 Door Asm – Front 4C1428G01 Door Asm – Rear 4D0905P01 Hinge –...

  • Page 207: Lower Enclosure Illustration - Quiet Model

    Lower Enclosure Illustration – Quiet Model Figure 5 – 12. Lower Enclosure Assembly 52 dBa Quiet Model 5180 Maintenance Manual GEK-00048...

  • Page 208: Lower Enclosure Illustration - Quiet Model (Continued)

    Lower Enclosure Illustration – Quiet Model (Continued) Figure 5 – 13. Lower Enclosure Assembly 52 dBa Quiet Model GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 209: Lower Enclosure Illustration - Quiet Model (Continued)

    Lower Enclosure Illustration – Quiet Model (Continued) Figure 5 – 13. Lower Enclosure Assembly 52 dBa Quiet Model 5180 Maintenance Manual GEK-00048...

  • Page 210: Lower Enclosure Illustration - Quiet Model (Continued)

    Lower Enclosure Illustration – Quiet Model (Continued) DETAIL B DETAIL A DETAIL C Figure 5 – 15. Miscellaneous Detail Views 52 dBa Quiet Model GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 211: Drive Mechanism Assembly (44D430354-G05)

    Screw – M5 X 12 √ √ L401P45B91 Lock Washer, Heavy Spg/M5 √ √ L400P26B91 Washer – Plain/M5 √ √ 44C506788-001 Bracket – Keel √ √ 44B508410-001 Keel Weight √ √ 44B508410-003 Keel Weight √ √ N/I = Not Illustrated 5180 Maintenance Manual GEK-00048...

  • Page 212: Drive Mechanism Assembly Illustration

    Drive Mechanism Assembly Illustration Figure 5 – 16. Drive Mechanism GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 213: Drive Mechanism Assembly Illustration (Continued)

    Drive Mechanism Assembly Illustration (Continued) Figure 5 – 17. Drive Mechanism 5180 Maintenance Manual GEK-00048...

  • Page 214: Drive Mechanism Assembly Illustration (Continued)

    Drive Mechanism Assembly Illustration (Continued) Figure 5 – 18. Drive Mechanism GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 215: Mechanism Sub-Assembly (44D430353-G03)

    √ √ 44A507786-001 Grease √ √ 44B506324-001 Bearing Pad √ √ 44A506437-002 Shim √ √ 44B508391-G01 Brace Asm √ √ 44B508952-001 Bracket – Spring √ √ 44A417866-039 Spring – Extension √ √ N/I = Not Illustrated 5180 Maintenance Manual GEK-00048...

  • Page 216: Mechanical Sub-Assembly Illustration

    Mechanical Sub–Assembly Illustration Figure 5-19. Mechanical Sub-Assembly GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 217: Mechanical Sub-Assembly Illustration (Continued)

    Mechanical Sub–Assembly Illustration (Continued) Figure 5 – 20. Miscellaneous Detail Views 5180 Maintenance Manual GEK-00048...

  • Page 218: Paper Handling Assembly (44E416581-G06)

    PAPER HANDLING ASSEMBLY (44E416581-G06) (Item #2 of Drive Mechanical Assembly - 44D430354-G05 Item #1 of Final Assembly) Cabinet ITEM PART NUMBER NOMENCLATURE QUANTITY 44A418604-001 Terminal 42506-2 √ √ 3A0031P10010 Screw – Hex Head/M3X10 √ √ L402P4B91 Lockwasher – EXT/M3 √ √...

  • Page 219: Paper Handling Assembly (44E416581-G106)

    √ 4C2246P01 Bar – Paper Break √ √ 44C505077-003 Stop √ √ 44C510429-001 Shaft √ √ N930P50B Retaining Ring √ √ N931P50B Retaining Ring √ √ 3A0085P04 Nut/Washer – M4 √ √ N/I = Not Illustrated 5180 Maintenance Manual GEK-00048...

  • Page 220: Paper Handling Assembly Illustration

    Paper Handling Assembly Illustration Figure 5 – 21. Paper Handling Assembly GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 221: Paper Handling Assembly Illustration (Continued)

    Paper Handling Assembly Illustration (Continued) Figure 5 – 22. Paper Handling Assembly 5180 Maintenance Manual GEK-00048...

  • Page 222: Paper Handling Assembly Illustration (Continued)

    Paper Handling Assembly Illustration (Continued) Figure 5 – 23. Paper Handling Assembly GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 223: Idler Bracket Asm (44B505526-G01)

    PART NUMBER NOMENCLATURE QUANTITY 44B508334-G01 Idler Plate ASM √ √ 44B508381-G01 Idler Pulley ASM √ √ L902P6 Retaining Ring √ √ 44A514110-001 Lubriplate 630-AA-06701 √ √ N/I = Not Illustrated Figure 5 – 25. Idler Plate Assembly 5180 Maintenance Manual GEK-00048...

  • Page 224: Tractor Asm - Pap. Out Det. (4D0697G01)

    TRACTOR ASM – PAP. OUT DET (4D0697G01) (Item #33 of Paper Handling Assembly - 44E416581-G106 above) Cabinet ITEM PART NUMBER NOMENCLATURE QUANTITY 44A515026-003 Tractor – LH Push √ √ L20AP10016B91 Screw – Thread Roll √ √ N722BP5004B90 Screw √ √ 4C0601P01 Support –...

  • Page 225: Tractor Asm - Paper Out Det. Illustration (Continued)

    Tractor Asm – Paper Out Det. Illustration (Continued) Figure 5 – 27. Tractor Assembly – Paper Out Det. 5180 Maintenance Manual GEK-00048...

  • Page 226: Paper Tension Assembly (44D416313-G01)

    PAPER TENSION ASSEMBLY (44D416313-G01 (Item #4 of Drive Mechanical Assembly - 44D430354-G05 Item #1 of Final Assembly) Cabinet ITEM PART NUMBER NOMENCLATURE QUANTITY 44C506005-001 SPRG SS .127T 405L 80W √ √ 44C505072-001 Shaft √ √ 44B505464-G01 Bracket ASM √ √ L10P10012B91 Screw –...

  • Page 227: Top Enclosure (44D416382-G59) - Standard Model

    Cable Asm 44A417098-001 Cable Tie – Nylon 44C510402-001 Strap – Ground L402P6B91 Lockwasher – Ext/M4 N130P1306B90 Screw – Thread Form 44D416382-G112 T-Enc Asm w/55DB 44D430416-G04 Paper Chute Asm (part of Item 100) N/I = Not Illustrated 5180 Maintenance Manual GEK-00048...

  • Page 228: Top Enclosure Illustration

    Top Enclosure Illustration Figure 5 – 29. Top Enclosure GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 229: Top Enclosure Illustration (Continued)

    Top Enclosure Illustration (Continued) Figure 5 – 30. Top Enclosure 5180 Maintenance Manual GEK-00048...

  • Page 230: Top Enclosure Illustration (Continued)

    Top Enclosure Illustration (Continued) Figure 5 – 31. Top Enclosure GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 231: Top Enclosure Illustration (Continued)

    Top Enclosure Illustration (Continued) Figure 5 – 32. Top Enclosure 5180 Maintenance Manual GEK-00048...

  • Page 232: Top Enclosure Illustration (Continued)

    Top Enclosure Illustration (Continued) Figure 5 – 33. Miscellaneous Detail Views GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 233: Ac-Dr Asm W/55 Dba (44D416383-G19) - Standard Model

    (Item #3 of T-Enc ASM w/55DB/ISW - 44D416382-G59 Item #3 Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44E416554-018 Access Door 44D416383-G106 AC – DR – AST W/55DB N/I = Not Illustrated Figure 5 – 34. AC-DR ASM 5180 Maintenance Manual GEK-00048...

  • Page 234: Ac-Dr Asm W/55 Dba Illustration (Continued)

    AC-DR Asm W/55 DBa Illustration (Continued) Figure 5 – 35. Miscellaneous Detail Views GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 235: Ac-Dr Asm W/55 Dba Illustration (Continued)

    AC-DR Asm W/55 DBa Illustration (Continued) Figure 5-36. Miscellaneous Detail Views 5180 Maintenance Manual GEK-00048...

  • Page 236: Ac - Dr - Ast W/55Db (44D416383-G106) - Standard Model

    AC – DR – AST W/55DB (44D416383-G106) – STANDARD MODEL (Item #100 of AC-DR Asm w/55 DBa - 44D416383-G19 above) ITEM PART NUMBER NOMENCLATURE QUANTITY 44B508636-001 Window 44B508823-G01 Window Support ASM 44B508824-G01 Window Support ASM N722BP13006B90 Screw 44A10636-027 Cushion 44A10636-028 Cushion 44A501891-012 Loctite –...

  • Page 237: Strike Plate Asm (44A505246-G01) - Standard Model

    – STANDARD MODEL (Item #48 of AC – DR – AST W/55DB -44D416383-G106 above) ITEM PART NUMBER NOMENCLATURE QUANTITY 44A505245-001 Strike Plate ASM 44A507703-001 Double Coated Tape N/I = Not Illustrated Figure 5 – 37. Strike Plate Assembly 5180 Maintenance Manual GEK-00048...

  • Page 238: Paper Chute Asm (44D430416-G04) - Standard Model

    PAPER CHUTE ASM (44D430416-G04) – STANDARD MODEL (Item #100 of AC-DR Asm w/55 DBa - 44D416383-G19 above) ITEM PART NUMBER NOMENCLATURE QUANTITY 44D430417-G01 Chute Housing – L ASM 44C510193-001 Chute Housing – Up 44C510163-G03 Wire Rack ASM – Lower 44C510165-G03 Wire Rack ASM –...

  • Page 239: Paper Chute Asm - Illustration

    Paper Chute Asm - Illustration Figure 5 – 38. Paper Chute Assembly 5180 Maintenance Manual GEK-00048...

  • Page 240: Ribbon Cart Pack (44A509160-G02) - Standard Model

    RIBBON CART PACK (44A509160-G02) – STANDARD MODEL (Item #6 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44E416582-G02 4470 Ribbon Cart. 44A507719-004 Bag – Plastic 13X24 44B508501-004 Box – Ribbon Cart. 44A402589-027 Label 44A516098-001 Label – Ribbon 44B508559-001 Box – Shipper 44A506969-001 Label –...

  • Page 241: Ribbon Drive Assembly (44D430355-G02)

    Pulley Asm √ √ 44B508321-001 Support Spindle √ √ 44B508320-001 BRNG SOLD 6.4 ID 10OD 5 W F √ √ N900P25B Retaining Ring √ √ N/I = Not Illustrated Figure 5 – 39. Ribbon Drive Assembly 5180 Maintenance Manual GEK-00048...

  • Page 242: Ribbon Drive Assembly Illustration (Continued)

    Ribbon Drive Assembly Illustration (Continued) Figure 5 – 40. Miscellaneous Detail Views GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 243: Wire Driver Mount Assembly (44C510391-G02) - Standard Model

    PWB Standoff 44B508018-001 Cable Guard 44A411526-007 Vinyl Channel 44A506972-011 Spacer – Hex L402P6B91 Lockwasher – EXT/M4 44A509398-002 Grommet-Molded 44A418322-012 Standoff Insulator 44A411526-021 Vinyl Channel N/I = Not Illustrated Figure 5 – 41. Wire Driver Mount Assembly 5180 Maintenance Manual GEK-00048...

  • Page 244: Wire Driver Mount Assembly (44C510392-G02) - Standard Model

    WIRE DRIVER MOUNT ASSEMBLY (44C510392-G02) – STANDARD MODEL (Item #10 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44C510392-G01 Wire Driver MT ASM 44D430467-001 Mount - Wire Driver (part of 201) 44A501475-011 Press Stud – M4X8 (part of 201) 44A501482-007 Press Nut –...

  • Page 245: Removable Cover Rh (44C510132-G99) - Standard Model

    REMOVABLE COVER RH (44C510132-G99) – STANDARD MODEL (Item #11 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44A410636-019 Cushion 44B508420-004 Sound Foam 44A505385-016 Sound Foam N/I = Not Illustrated Figure 5 – 43. Removable Cover – Right Hand 5180 Maintenance Manual GEK-00048...

  • Page 246: Removable Cover Lh (44C510133-G99) - Standard Model

    REMOVABLE COVER LH (44C510133-G99) – STANDARD MODEL (Item #12 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44A410636-019 Cushion 44B508420-003 Sound Foam 44A505385-016 Sound Foam N/I = Not Illustrated Figure 5 –44. Removable Cover – Left Hand GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 247: Front Cover Assembly (44C510151-G99) - Standard Model

    ITEM PART NUMBER NOMENCLATURE QUANTITY 44B508475-G02 Magnetic Latch ASM 44A501728-001 Blind Rivet 44A504569-001 Pivot 5SD 9.53LD 6L M5X.8 44A505239-G01 Nut Plate ASM 44A501924-001 Flat Washer N/I = Not Illustrated Figure 5 – 45. Front Cover Assembly 5180 Maintenance Manual GEK-00048...

  • Page 248: Rear Cover Assembly (44C510385-G00) - Standard Model

    REAR COVER ASSEMBLY (44C510385-G00) – STANDARD MODEL (Item #14 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY N127P1720B90 Screw 44A417389-003 Washer – Nylon, .344OD,.195ID 44A509351-001 Retainer 44A410636-017 Cushion 44A510636-018 Cushion 44B508535-001 Ground Strap N130P1306B90 Screw – Thread Form L402P4B91 Lockwasher – EXT/M3 N/I = Not Illustrated Figure 4 –...

  • Page 249: Strike Plate Assembly (44A505246-G01) - Standard Model

    STRIKE PLATE ASSEMBLY (44A505246-G01) – STANDARD MODEL (Item #15 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44A505245-001 Strike Plate 44A507703-001 Double Coated Tape N/I = Not Illustrated Figure5 – 47. Strike Plate Assembly 5180 Maintenance Manual GEK-00048...

  • Page 250: Pwa Ttmi/11 (4C0299G11)

    PWA TTMI/11 (4C0299G11) (Item #24 of Final Assembly) No Parts Figure 5 – 48. PWA TTMI/11 GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 251: Pwa Smad/12 (44C510006-G12)

    PWA SMAD/12 (44C510006-G12) (Item #30 of Final Assembly) No Parts Figure 5 – 49. PWA SMAD/12 5180 Maintenance Manual GEK-00048...

  • Page 252: Paper Rack/Ext (44C506666-G01) - Standard Model

    PAPER RACK/EXT (44C506666-G01) – STANDARD MODEL (Item #105 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44C506665-G01 Wire Rack/EXT ASM 44A500600-001 Vinyl Cap 44B508038-G01 Tinsel ASM 44A500600-006 Vinyl Cap 44A500600-008 Vinyl Cap 44A501891-012 Locktite-416 N/I = Not Illustrated Figure 5 – 50. Paper Rack/Ext. GEK-00048 Chapter 5.

  • Page 253: Kit - Paper Handling Aids (4A0885G02) - Standard Model

    (Item #106 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 4D0396G01 Wire Rack – Pedestal 44C506684-G01 Wicket – Final ASM 44C510147-001 Paper Stacking Aid 4C0674P01 Box – Wire Rack 44A507744-003 Label – ADH. Backed N/I = Not Illustrated 5180 Maintenance Manual GEK-00048...

  • Page 254: Belt Guard Assembly (44C510155-G02)

    BELT GUARD ASSEMBLY (44C510155-G02) (Item #135 of Final Assembly) Cabinet ITEM PART NUMBER NOMENCLATURE QUANTITY 44B508053-G02 Belt Guard SUB/ASM √ √ 44A507065-G15 Cable ASM √ √ L402P6B91 Lockwasher – EXT/M4 √ √ 3A0031P12010 Screw – Hex Head/ M4X10 √ √ 44A505385-017 Sound Foam √...

  • Page 255: Ccu Module-4490 (4D2222G01)

    CCU MODULE-4490 (4D2222G01 (Item #159 of Final Assembly) Cabinet ITEM PART NUMBER NOMENCLATURE QUANTITY 4D2159G01 CCU Mount Assembly 4D2112G01 CCY Bracket Assembly 44B420129-G05 PWA – Controller, 4490 N/I = Not Illustrated Figure 5 – 52. CCU Module 5180 Maintenance Manual GEK-00048...

  • Page 256: Pwa Ssps/1 (44C510010-G01)

    PWA SSPS/1 (44C510010-G01) (Item #160 of Final Assembly) No parts. Figure 5 – 52. PWA SSPS/1 GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 257: Ac Sw Assembly (44D430495-G01) - Standard Model

    Lockwasher – Ext/M4 L200P12B91 Nut/Hex – M4 44B508876-G01 CA. AC SW/Pwr Sup 44B508877-G01 CA. NTLK/AC SW – FU 3A0033P01 Switch – Voltage Selector L200P10B91 Nut/Hex – M3 44A417004-008 Grommet 44B508879-G01 Cable – AC SW/SBMR N/I = Not Illustrated 5180 Maintenance Manual GEK-00048...

  • Page 258: Ac Sw Assembly Illustration

    AC SW Assembly Illustration Figure 5 – 54. AC SW Assembly GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 259: Ac Sw Assembly Illustration (Continued)

    AC SW Assembly Illustration (Continued) Figure 5 – 55. AC SW Assembly 5180 Maintenance Manual GEK-00048...

  • Page 260: Ac Sw Assembly Illustration (Continued)

    AC SW Assembly Illustration (Continued) Figure 5 – 56. AC SW Assembly GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 261: Fan Assembly (44A507008-G03)

    Bracket Asm √ 44A418346-207 Pop Rivet √ 4C1984G01 Bracket Asm – Mounting Fan √ 4B1806G01 Fan Asm √ 44A515058-001 Blower – 48VDC (Part of Item 717) √ N/I = Not Illustrated Figure 5 – 57. Fan Assembly 5180 Maintenance Manual GEK-00048...

  • Page 262: Control Panel Assembly (4D2154G01) - Standard Model

    CONTROL PANEL ASSEMBLY (4D2154G01) – STANDARD MODEL (Item #199 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 4D2150P01 Control Panel 4C2151P02 Overlay – Control Panel 4B1831P01 Cover – Lens 4C1819P04 Buttons – Control Panel 55A515216-001 Mount – Cable Tie 3A0061P11008 Screw –...

  • Page 263: Control Panel Assembly Illustration (Continued)

    Control Panel Assembly Illustration (Continued) Figure 5 – 59. Control Panel Assembly 5180 Maintenance Manual GEK-00048...

  • Page 264: Control Panel Assembly (4D1832G01) - Quiet Model

    CONTROL PANEL ASSEMBLY (4D1832G01 – QUIET MODEL (Item #199 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 4D1829P01 Control Panel 4C1830P03 Overlay – Control Panel 4B1831P01 Cover – Lens 4C1819P04 Buttons – Control Panel 4A1797G01 PWA CCUPT/1 3A0061P11003 Screw – Thread Roll, M3.5 N/I = Not Illustrated Figure 5 –...

  • Page 265: Control Panel Assembly Illustration (Continued)

    Control Panel Assembly Illustration (Continued) Figure 5 – 61. Control Panel Assembly 5180 Maintenance Manual GEK-00048...

  • Page 266: Duct - Horiz. Assembly (44B508617-G01) - Standard Model

    DUCT – HORIZ. ASSEMBLY (44B508617-G01) – STANDARD MODEL (Item #358 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44C506782-001 Duct – Horizontal 44A505385-008 Sound Foam N/I = Not Illustrated Figure 5 – 62. Duct – Horizontal Assembly GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 267: Duct - Vert. Assembly (44B508618-G01) - Standard Model

    DUCT – VERT. ASSEMBLY (44B508618-G01) – STANDARD MODEL (Item #359 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44C506783-001 Duct – Vertical 44A505385-009 Sound Foam 44A505385-010 Sound Foam 44A509321-001 Sound Foam N/I = Not Illustrated Figure 5 – 63. Duct Vertical Assembly 5180 Maintenance Manual GEK-00048...

  • Page 268: Air Filter (44A507798-001)

    AIR FILTER (44A507798-001) (Item #362 of Final Assembly) No parts Figure 6 – 64. Air Filter GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 269: Blower Assembly (44B508725-G02) - Standard Model

    Housing Asm – 156C LKG 7POS 31240105-1003 Contact Pin 31240294-2001 Polarizing Key, Amp Type A 44A501764-002 Term 2-520405-2 44A418600-003 Term 2-36154-2 44A417098-001 Cable Tie-Nylon 44B417138-002 Motor – 115/230V 44B417139-001 Blower Wheel N/I = Not Illustrated Figure 5 – 65. Blower Assembly 5180 Maintenance Manual GEK-00048...

  • Page 270: Plenum - Lower Assembly (44C430251-G02)

    PLENUM – LOWER ASSEMBLY (44C430251-G02) (Item #364 of Final Assembly) Cabinet ITEM PART NUMBER NOMENCLATURE QUANTITY 44C430251-G01 Plenum – Lower ASM √ √ 44A417789-002 Fastener √ √ 44A418346-301 Pop Rivet √ √ N/I = Not Illustrated Figure 5 – 66. Plenum – Lower Assembly GEK-00048 Chapter 5.

  • Page 271: Plenum Assembly - Ph (44C430255-G025)

    PLENUM ASSEMBLY – PH (44C430255-G025 (Item #365 of Final Assembly) No Parts Figure 5 – 67. Plenum Assembly 5180 Maintenance Manual GEK-00048...

  • Page 272: Printer Pack 4000 (44A509184-G01) - Standard Model

    PRINTER PACK 4000 (44A509184-G01) – STANDARD MODEL (Item #430 of Final Assembly) ITEM PART NUMBER NOMENCLATURE QUANTITY 44B508458-G01 Box – Skid ASM 44B508459-G01 Internal Cushion N/I = Not Illustrated GEK-00048 Chapter 5. Illustrated Parts List...

  • Page 273: Pwa Sbmr/1 (44B502478-G015)

    PWA SBMR/1 (44B502478-G015) (Item #558 of Final Assembly) No Parts Figure 5 – 68. PWA SBMR/1 5180 Maintenance Manual GEK-00048...

  • Page 274: Recommended Spare Parts List (Rspl)

    RECOMMENDED SPARE PARTS LIST (RSPL) Recommended On-hand Part Number Nomenclature Quiet Standard 44A501793-005 Fuse 8.00A 250V √ √ √ √ 44A507008-G03S Kit – Fan Asm (Electronics) √ √ √ √ 44A507798-001 Air Filter √ √ √ √ 44A507867-001 Timing Belt √...

  • Page 275: Appendix A. Strapping Options

    These strap options will appear in the Expansion 1 & 2 sections of the IF Settings menu whether or not the Legacy Parallel interface option board is installed and have no effect on the performance of the 1284 parallel interface used as the standard parallel interface. 5180 Maintenance Manual GEK-00048...

  • Page 276: I/F Hardware Straps

    I/F Hardware Straps H Bits Function If Enabled If Disabled 01-32 Prime High = Buffer Clear. Low = Buffer Clear. Disabled on all Control Codes, Interrupt On all Control Codes. except LF, VT, FF, CR, DC1 and DC3. Does not cause an Interrupt. Causes an Interrupt.

  • Page 277: Legacy Parallel Software Strap Definitions

    Reserved for future use. 8 bit Data. Enabled. Bit 8 equals 0. 09-32 Reserved for future use. Bits Function If Enabled If Disabled 33-64 33-39 Reserved for future use. Parallel timeout. Disabled. Enabled. 41-64 Reserved for future use. 5180 Maintenance Manual GEK-00048...

  • Page 278: Appendix B. General Printer Options (Genptropts)

    APPENDIX B. GENERAL PRINTER OPTIONS (GENPTROPTS) SETUP MENU: GENPTROPTS Group 1 Straps Function If Active If Inactive TOF set move Use forward motion. Use reverse motion. forward Define Paper Low Paper out fault. Paper low fault. Deselect on Paper Enable if 02 is enabled. Disabled.

  • Page 279: Group 2

    Rotate about portrait x, y. orientation. Force bar code new Move to new page if BC Disable forced new page. page > bottom margin. Multi-Tier Sparse data. Dense Data. Optimization Disable OverStrike Disable Enable 19-32 Reserved for future use. 5180 Maintenance Manual GEK-00048...

  • Page 280: Appendix C. Printer Emul Settings Options

    APPENDIX C. PRINTER EMUL SETTINGS OPTIONS ANSI (4800) Meaning if Options If Active If Inactive Active Oversize and Bar code Select via SI/SO. No selection via SI/SO Reserved. Reset when ESC C is ESC C control Disable ESC C sequence. received.

  • Page 281: Proprinter Iii Xl

    Copy of AUTOLF_ON_CR from Print Control Menu. Reserved Copy of AUTOCR_ON_VM from Print Control Menu. NLQ II Can use multinational. No multinational. Reserved Copy of AUTOCR_ON_LF from Print Control Menu. Reserved Copy of AUTOCR_ON_FF from Print Control Menu. 12-32 Reserved 5180 Maintenance Manual GEK-00048...

  • Page 282: Epson Fx286E

    EPSON FX286e Options Function If Active If Inactive Condensed Enabled Disabled. Print. Italics font Codes 128-255 are Code Page. Codes 128-255 are Italics. control Default Print Default print quality is NLQ. Default print quality is draft. Quality Default Perf 1 inch perf skip default. No perf skip default.

  • Page 283: Printronix Pseries

    Brief unsolicited reports. Unsolicited status report size reports. (default). = DEC Supplemental User Preference = Latin 9 (Euro Ready) (default). 04-32 Reserved. Dec PPL3 Options Function If Active If Inactive ISO Latin9 Enabled. Disabled. 02-32 Reserved. 5180 Maintenance Manual GEK-00048...

  • Page 284: Appendix D. Interface Emul Setting Compatibility Charts

    APPENDIX D. INTERFACE EMUL SETTING COMPATIBILITY CHARTS Printer Emul Settings vs. Filter Settings Filter Settings Printer Emul IPDS Settings Dump ANSI (4800) ANSI (4410) FX286e Proprinter IIIXL P300/600 Dec LG+ Pseries DEC PPL/3 ESC P2 Notes Only one printer Emul Setting can be active. If SCS and IPDS Filter Settings is selected on any port (Expansion 1 or 2), ANSI (4800) printer Emul Setting is automatically selected.

  • Page 285: Interface Port And Filter Setting Compatibility

    Interface Port and Filter Setting Compatibility Filter Setting I/F Port IPDS Hex Print RS 232/422 Serial 1284 Parallel (future) Ethernet 10 Bt/10B2 (future) Ethernet 10/100 base T (future) Token Ring IBM TX/CX Legacy CENTRONICS Legacy DPLL Legacy DPSL 5180 Maintenance Manual GEK-00048...

  • Page 286: Appendix E. Lcd Menu Maps

    APPENDIX E. LCD MENU MAPS The following menu maps reflect the following software: Standard 44A107175 IPDS 44A107160 44A107159 Main Menu Operator Menu Maintenance Menu Setup Menu Menu Control NOTE Operator, Maintenance, Setup and Menu Control menus are expanded on separate pages. Main Menu Menu Control *1 Allow Menus...
  • Page 287 Operator New Ribbon *2 Test Pattern Discard Job Show Press Clr to Stop Code Software Status Font Select to Reset Formats Page Page Page Press Clr to Stop *2 Not active if Ribbon Monitor is disabled 5180 Maintenance Manual GEK-00048...
  • Page 288 Main Menu Setup Top Level Menu Options Continued on Next Page Format Modify Save Format Format DEFAULT Blank Format 1 Blank Format 9 Form Horiz VertExp Print Slew Format Font Left Right Top Print Left Print Vert Print Print Code Pg/Country GenPtrOpts Name Style...
  • Page 289 25< items. 30< 31< 27< 29< *4 Only option available for RS422 30< *5 SCS/IPDS software and TX/CX optional board must be 31< installed *6 Only visible with SCS & IPDS software installed 5180 Maintenance Manual GEK-00048...
  • Page 290 Main Menu Setup Top Level Menu Options Continued from Previous Page Top Level Menu Options Continued on Next Page Select Filter Filter Serial Parallel (1284) Expansion 1 Expansion 2 IPDS IBM Format None< None< IBM Format HexPass IPDS *7 HexDump SCS *7 HexPass HexDump...
  • Page 291 *9 IPDS & SCS *10 5180 Model Only *11 Available in 5050/5100 Pedestal Model Only *12 Available in 5180/5050/5100 Model *13 Available and visible in Form Saver Model Only 5180 Maintenance Manual GEK-00048...
  • Page 292 *14 Information will reflect the actuator number (1-33) followed by the dot count value for each actuator (1-33). *15 5180 model only. Information will reflect Tier 1(2) and actuators 1-33(34-66) *16 Either "None" or a # will be displayed to reflect which actuator has failed GEK-00048 Appendix E.

  • Page 293: Appendix F. Wiring Schematic

    APPENDIX F. WIRING SCHEMATIC The following pages contain the wiring schematics for the 5180 printers. 5180 Maintenance Manual GEK-00048...
  • Page 294 GEK-00048 Appendix F. Wiring Schematic...

  • Page 295: Appendix G. 5180 Printer Optional Interface Kits

    APPENDIX G. 5180 PRINTER OPTIONAL INTERFACE KITS Kit Description Part/Order Number Number Number 4B1733 4B2279 18461 Legacy Parallel Kit using the LCTX/1 board 4B2032 4B2280 18462 IBM CX/TX using the LCXTX/1 board 4B2195 4B2281 18463 Data Products Short Lines using the DPSL/1 board...
  • Page 296 Complete Index CENTRONICS Parallel Interface Signal Definitions ..................36 Character Formation and Timing........8 3A00031P12020............180 Checking for Proper Operation......106, 112 3A0031P12012.............180 Circuit Board Descriptions........... 27 Circuit Boards............69, 79 Cleaning Procedures............10 44A410636-017............236 Coax................40, 41 44A411526-020............179 Coil Bracket Adjustment ..........154 44A417389-003............236 Common Control Unit Panel (CCUP) Board 44A418322-012............232 Removal and Replacement.........77, 84...
  • Page 297 LVT (Linear Velocity Transducer) Coil....152 Printer Optional Interface Kits ........283 Printronix P300/600 Emul Settings Options Table 271 Printronix Pseries Emul Settings Options Table ..271 Machine Interface (TTMI) Board Removal and Proprinter III XL Emul Settings Options Table ..269 5180 Maintenance Manual GEK-00048...
  • Page 298 Protocol................43 Bad Actuator .............. 20 Protocols ................6 Bad Font Checksum..........21 Buffer Overflow Error..........21 Change Ribbon ............20 Rear (SMAD) Fan Removal and Replacement..92 Cover Open..............20 Driver Circuit.............. 20 Rear Access Panel Removal and Replacement..63 Framing Error.............

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