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BuckMaster 94NC Preparations, Installation, Operation, Maintenance, Safety

Non-catalytic unit
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Download this manual See also: Operation & Installation Manual
NON-CATALYTIC UNIT
FIREPLACE INSERT & FREESTANDING
PREPARATIONS
OPERATION
IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY
RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.
CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL
BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU,
etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO
OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY:
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE
P.O. BOX 69
SPRUCE PINE, N.C. 28777
www.buckstove.com
MODEL 94NC
FEATURES
MAINTENANCE
SAFETY NOTICE
ITS/WARNOCK HERSEY, MIDDLETON, WI
REV.
DATE
BY
DISCRIPTION
APRVD
Buck Stove
2-26-10
N.T.S.
TOP VIEW OF INSIDE FIREBOX
J.G
TM
310
INSTALLATION
SAFETY
Revised January 2013

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Summary of Contents for BuckMaster 94NC

  • Page 1 MODEL 94NC NON-CATALYTIC UNIT REV. DATE DISCRIPTION APRVD Buck Stove FIREPLACE INSERT & FREESTANDING 2-26-10 N.T.S. TOP VIEW OF INSIDE FIREBOX FEATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY SAFETY NOTICE IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Important Instructions ................2 SECTION I: Introduction ............... 3 Type of wood and loading procedures ........... 3 Parts List ....................4 SECTION II: Masonry Insert Installation ..........5 Installation Preparation-Fireplace ............6 Mounting Trim Panels ................7 SECTION III: Residential Freestanding Installation ......

  • Page 3: Important Instructions

    INJURY OR EVEN DEATH. AVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.  The New Buck Corp. non-catalytic Model 94NC has been tested and listed by ITS, (Warnock Hersey) to ANSI/UL Standards, :UL1482(2000) :UL1482(2006) :UL1482 (2010) Standard for Room Heaters, Solid Fuel Type.

  • Page 4: Section I: Introduction

    SECTION I INTRODUCTION The MODEL 94NC is a non-catalytic unit designed to meet the most stringent emissions standards without use of a catalytic combustor. This effect is achieved through use of secondary air which is mixed with primary air in firebox.

  • Page 5: Parts List

    EPA COMPLIANCE STATUS The Model 94NC heater meets U.S. Environmental Protection Agency’s Emission limits for non- cat wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to deliver heat at rates ranging from approximately11,900to42,000BTU/hr for the Model 94NC.

  • Page 6: Section Ii: Masonry Insert Installation

    SECTION II MASONRY INSERT INSTALLATION The Model 94NC may be installed using an all masonry fireplace built in accordance with Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine acceptability of the fireplace and chimney for use with a...

  • Page 7: Installation Preparation-Fireplace

    POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them they are readily available at most hardware stores. ...

  • Page 8: Mounting Trim Panels

    SAFETY NOTICE If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. OPTION (A) Figure 2 AIRTIGHT INSU- LATED CLEAN- STARTER PIPE...
  • Page 9 INSTALLATION PROCEDURE (Use a chimney connector or a Listed Direct or Positive Connect) (See Page 6). POSITIONING HEATER FRONT OF FIREPLACE When positioning heater, the following conditions MUST be met. (See Figure 5). FLUE OPENING The front of flue opening must be positioned BEHIND rear edge of the lintel to ensure proper draft.
  • Page 10 Obtain outer trim kit provided with insert kit. Slip it over top and sides of trim panels.(See Figure 7). (Top ends of outer trim may need to be trimmed to fit). Using insulation provided, peel and stick to back of panels. It will overlap fireplace dimensions by 1" on each side and top.
  • Page 11 CAUTION UNIT PAINTED WITH SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRES. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRE. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM.

  • Page 12: Section Iii: Residential Freestanding Installation

    SECTION IV RESIDENTIAL FREESTANDING INSTALLATION Select an installation location that will give best airflow from front of heater to remainder of home. PREPARING STOVE FOR INSTALLATION 1. Inspect unit for any obvious physical damage. 2. Plug power cord into a 115V AC outlet to test motor. Do not run power cord under unit or in high traffic areas.

  • Page 13: Floor Protection

    Chimney This model is designed for connection to any listed 2100º UL103 HT chimneys and parts. Follow chimneys manufacturer's instructions carefully. This room heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner.
  • Page 14 Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431 Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable.

  • Page 15: Installing Thimble Through Combustible Wall

    Installing a thimble through combustible wall Chimney Connector Systems and Clearances from Combustible Walls for Residential Heating Appliances a) Minimum 3.5-in thick brick masonry all framed into combustible wall with a minimum of 12-in brick separation from clay liner to combustibles. The fireclay liner shall run from outer surface of brick wall to, but not beyond , the inner surface of chimney flue liner and shall be firmly cemented in place.
  • Page 16 ROOF ROOF CEILING CEILING COLLAR COLLAR 3 SHEET METAL SCREWS OR RIVETS 3 SHEET METAL SCREWS 3 SHEET METAL SCREWS Figure 5 Figure 10 ATTIC 18" MIN. ATTIC CEILING CENTER LINE OF ELBOW "TEE" BOX ASSEM. 18" MIN. CEILING WALL PASS-THROUGH CONNECTOR TEE BOX ASSEM.
  • Page 17 3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to ceiling as noted in Figure 12. This will give you center hole for chimney penetration. 4. After locating center of penetration, install tee-box and chimney,as per chimney manufacturer's specifications.
  • Page 18 Connectors may pass through walls or partitions constructed of combustible material if connector is: (a) Either listed for wall pass-through or is routed through a device listed for wall pass- through. It must be installed in accordance with conditions of listing. (b) Selected or fabricated in accordance with conditions and clearances as stated in NFPA-211 Code.

  • Page 19: Final Check

    FINAL CHECK 1. Recheck specified clearances. 2. Remove all foreign material from firebox area. 3. Open primary air control. Primary Air Controls: The primary air intake control is located at right bottom side of hearth. It is operated by moving the handle out to open (to allow air into the firebox) or in to control or close off the firebox.

  • Page 20: Clearances: Residential / Single Wall Pipe

    CLEARANCES FOR MODEL 94NC MINIMUM CLEARANCES TO COMBUSTIBLES RESIDENTIAL SINGLE WALL CONNECTOR BACK WALL Figure 13 10” 22” 23” 26” 23” 8” 6” 16” 12” MODEL 94NC 25" 8" 10.5" 8" 8" 6" 20" NOTE: All clearances are combustibles using single wall pipe, minimum floor protector.

  • Page 21: Section Iv: Wood Heater Safety

    SECTION VI WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonary chimney should be thoroughly checked to be sure there are no holes or weak spots, which could allow sparks or hot gases to escape.

  • Page 22: Section Vii Operation

    SECTION VII OPERATION This section of the manual is to help you get maximum efficiency and maximum smoke (particulate) reduction from your heater. If you should experience any difficulty or have any questions concerning your heater, contact your dealer for assistance. NOTE: The manufacturer recommends that for maximum performance burn natural seasoned hard wood.

  • Page 23: Room Air Blower Operation

    ROOM AIR BLOWER OPERATION Your heater is equipped with a room air blower. For operation and wiring see figure 14. For your convenience your heater is equipped with a rheostat with which you are able to select air flow. The auto and manual switch will allow you to select the position at which thermostat will function.

  • Page 24: Section Vii: Troubleshooting

    SECTION VIII TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Sluggish Heater Obstruction in chimney Check for and remove obstruction Improperly sealed trim kit or (a) Check trim kit gasketing direct connect kit seal to fireplace and gasket as necessary to seal unit. Gasket under front bottom of stove if needed.
  • Page 25 TROUBLESHOOTING (Continued) PROBLEM POSSIBLE CAUSE SOLUTION High fuel consumption Improper regulation of draft (a) Close inlet air control as or inlet air much as possible to maintain desired heat output (b) Check gaskets, reinstall fiberglass gasketing round doors and glass as necessary Improper door fitting Check door gasket, check...
  • Page 26 REPLACEMENT PARTS FOR MODEL 94NC Description Part Number 1. Primary Air Handle PS 94NC040 2. Door Handle Assembly PA 910096 3. Door Latch PC 910098 4. Door Handle Washer PO 91WASH 5. Front Door Bushing PO 910102 6. Door PC 912651 7.

  • Page 27: Warranty

    NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the new Buck Stove heating unit, so as long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions set out herein .
  • Page 28 If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at: New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777 Email: info@buckstove.com CONDITIONS AND EXCLUSIONS (A) Replacement of parts may be in the form of new or fully reconditioned parts, at NBC's option. (B) There is no other express warranty.

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