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BuckMaster 94NC Operation & Installation Manual

Non-catalytic unit fireplace insert & freestanding
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NON-CATALYTIC UNIT
FIREPLACE INSERT & FREESTANDING
PREPARATIONS
OPERATION
IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY
RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.
CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL
BUILDING DEPARTMENT,
BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED
TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY:
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE
P.O. BOX 69
SPRUCE PINE, N.C. 28777
www.buckstove.com
MODEL 94NC
FEATURES
MAINTENANCE

SAFETY NOTICE

FIRE
DEPARTMENT,
ITS/WARNOCK HERSEY, MIDDLETON, WI
Buck Stove
INSTALLATION
FIRE
SAFETY
PREVENTION
Revised January 2013

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  • Page 1: Safety Notice

    MODEL 94NC NON-CATALYTIC UNIT Buck Stove FIREPLACE INSERT & FREESTANDING FEATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY SAFETY NOTICE IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Important Instructions................2 SECTION I: Introduction ............... 3 Type of wood and loading procedures ........... 3 Parts List....................4 SECTION II: Masonry Insert Installation ..........5 Installation Preparation-Fireplace............6 Mounting Trim Panels................7 SECTION III: Residential Freestanding Installation ......11 Floor Protection..................

  • Page 4: Important Instructions

    INJURY OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.  The New Buck Corp. non-catalytic Model 94NC has been tested and listed by ITS, (Warnock Hersey) to ANSI/UL Standards, :UL1482(2000) :UL1482(2006) :UL1482 (2010) Standard for Room Heaters, Solid Fuel Type. ...

  • Page 5: Section I: Introduction

    SECTION I INTRODUCTION Your new MODEL 94NC is a non-catalytic unit designed to meet the most stringent emissions standards without use of a catalytic combustor. This effect is achieved through use of secondary air which is mixed with primary air in unit’s firebox.

  • Page 6: Parts List

    EPA COMPLIANCE STATUS The Model 94NC heater meets U.S. Environmental Protection Agency’s Emission limits for non- cat wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to deliver heat at rates ranging from approximately11,900to42,000BTU/hr for the Model 94NC.

  • Page 7: Section Ii: Masonry Insert Installation

    SECTION II MASONRY INSERT INSTALLATION The Model 94NC may be installed using an all masonry fireplace built in accordance with Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine acceptability of fireplace and chimney for use with a woodstove.

  • Page 8: Installation Preparation-Fireplace

    POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers...

  • Page 9: Mounting Trim Panels

    SAFETY NOTICE If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. OPTION (A) Figure 2 AIRTIGHT INSU- LATED CLEAN- STARTER PIPE...

  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE (Use a chimney connector or a Listed Direct or Positive Connect) (See Page 6). POSITIONING HEATER FRONT OF FIREPLACE When positioning heater, the following conditions MUST be met! (See Figure 5). FLUE OPENING The front of flue opening must be positioned BEHIND rear edge of the lintel to ensure proper draft.
  • Page 11 This ensures an airtight seal. Outer Trim FIGURE 7 FIGURE 8 Top Trim Panel INSULATION Buck Stove Side Trim Panel Primary Air Control FINAL CHECK Recheck specified clearances. Remove all foreign material from firebox area.
  • Page 12 CAUTION UNIT PAINTED WITH SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM.

  • Page 13: Section Iii: Residential Freestanding Installation

    SECTION IV RESIDENTIAL FREESTANDING INSTALLATION Select an installation location that will give best airflow from front of heater to remainder of home. PREPARING STOVE FOR INSTALLATION 1. Inspect unit for any obvious physical damage. 2. Plug power cord into a 115V AC outlet to test motor. “Do not run power cord under unit or in high traffic areas”.

  • Page 14: Floor Protection

    Chimney This model is designed for connection to any listed 2100º UL103 HT chimneys and parts. Follow chimneys manufacturer's instructions carefully. This room heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner.
  • Page 15 Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431 Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable.

  • Page 16: Installing Thimble Through Combustible Wall

    Installing a thimble through combustible wall Chimney Connector Systems and Clearances from Combustible Walls for Residential Heating Appliances a) Minimum 3.5-in thick brick masonry all framed into combustible wall with a minimum of 12-in brick separation from clay liner to combustibles. The fireclay liner shall run from outer surface of brick wall to, but not beyond , the inner surface of chimney flue liner and shall be firmly cemented in place.
  • Page 17 ROOF CEILING COLLAR COLLAR 3 SHEET METAL SCREWS OR RIVETS 3 SHEET METAL SCREWS 3 SHEET METAL SCREWS Figure 5 Figure 10 ATTIC 18" MIN. CEILING TEE BOX ASSEM. CENTER LINE CLEAN OUT ACCESS OF ELBOW "TEE" BOX ASSEM. WALL PASS-THROUGH CONNECTOR MARK PLUMB LINE WALL FLOOR PROTECTOR...
  • Page 18 3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to ceiling as noted in (Figure 12). This will give you center of hole for chimney penetration. 4. After locating center of penetration, install tee-box and chimney as per chimney manufacturer's specifications.
  • Page 19 Connectors may pass through walls or partitions constructed of combustible material if connector is: (a) Either listed for wall pass-through or is routed through a device listed for wall pass- through and is installed in accordance with conditions of listing. (b) Selected or fabricated in accordance with conditions and clearances as stated in NFPA-211 Code.

  • Page 20: Final Check

    FINAL CHECK 1. Recheck specified clearances. 2. Remove all foreign material from firebox area. 3. Open primary air control. Primary Air Controls: The primary air intake control is located at right bottom side of hearth. It is operated by moving the handle out to open (to allow air into the firebox) or in (to control or close off) air into the firebox.

  • Page 21: Clearances: Residential / Single Wall Pipe

    CLEARANCES FOR MODEL 94NC MINIMUM CLEARANCES TO COMBUSTIBLES RESIDENTIAL SINGLE WALL CONNECTOR BACK WALL Figure 13 MODEL 94NC 25" 8" 10.5" 8" 8" 6" 20" 10” 22” 23” 26” 23” 8” 6” 16” 12” NOTE: All clearances are to combustibles using single wall pipe, minimum floor protector.

  • Page 22: Section Iv: Wood Heater Safety

    SECTION VI WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape.

  • Page 23: Section Vii Operation

    SECTION VII OPERATION This section of the manual is to help you get maximum efficiency and maximum smoke (particulate) reduction from your heater. If you should experience any difficulty or have any questions concerning your heater, contact your dealer for assistance. NOTE: The manufacturer recommends that for maximum performance burn natural seasoned hard wood.

  • Page 24: Room Air Blower Operation

    ROOM AIR BLOWER OPERATION Your heater is equipped with a room air blower. For operation and wiring see figure 14. For your convenience your heater is equipped with a rheostat with which you are able to select air flow. The auto and manual switch will allow you to select the position at which thermostat will function.

  • Page 25: Section Vii: Troubleshooting

    SECTION VIII TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Sluggish Heater Obstruction in chimney Check for and remove obstruction Improperly sealed trim kit or (a) Check trim kit gasketing direct connect kit seal to fireplace and gasket as necessary to seal unit. Gasket under front bottom of stove if needed.
  • Page 26 TROUBLESHOOTING (Continued) PROBLEM POSSIBLE CAUSE SOLUTION High fuel consumption Improper regulation of draft (a) Close inlet air control as or inlet air much as possible to maintain desired heat output (b) Check gaskets, reinstall fiberglass gasketing round doors and glass as necessary Improper door fitting Check door gasket, check...
  • Page 27 REPLACEMENT PARTS FOR MODEL 94NC Description Part Number 1. Primary Air Handle PS 94NC040 2. Door Handle Assembly PA 910096 3. Door Latch PC 910098 4. Door Handle Washer PO 91WASH 5. Front Door Bushing PO 910102 6. Door PC 912651 7.

  • Page 28: Warranty

    PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the new Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 29 Some states do not allow the exclusion of incidental or consequential damages, so the above exclusion may not apply to you. (D) All warranty repairs under this warranty must be performed by an authorized Buck Stove service representative. Repairs or attempted repairs by anyone other than an authorized service representative are not covered under this warranty.

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