BuckMaster ZCBB VENTLESS User Manual
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BuckMaster ZCBB VENTLESS User Manual

Firebox enclosure for gas-fired decorative type unvented room heaters for use with optional wooden flush mount mantel (ff) and optional wooden surround (ws)
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BUCK STOVE MODEL ZCBB VENTLESS
FIREBOX ENCLOSURE
DECORATIVE TYPE UNVENTED ROOM HEATERS
FOR USE WITH OPTIONAL WOODEN FLUSH MOUNT
MANTEL (FF) AND OPTIONAL WOODEN SURROUND (WS)
FOR USE ONLY WITH A LISTED GAS-FIRED UNVENTED DECORATIVE ROOM
HEATER NOT TO EXCEED 40,000 BTU/H. DO NOT BUILD A WOOD FIRE
Carefully review instructions supplied with decorative type unvented room
DO NOT INSTALL AN APPLIANCE IN THIS FIREBOX
UNLESS THIS FIREBOX MEETS MINIMUM
DIMENSIONS REQUIRED FOR INSTALLATION
WARNING: If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
INSTALLER:
Leave this manual with appliance.
CONSUMER:
Retain this manual for future reference.
MANUFACTURED BY NEW BUCK
CORPORATION
200 ETHAN ALLEN DRIVE, PO BOX 69
SPRUCE PINE, N.C. 28777
www.buckstove.com
(UNIVERSAL BOX)
heater for minimum fireplace size requirement.
FOR GAS-FIRED
Revised January 2013

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Summary of Contents for BuckMaster ZCBB VENTLESS

  • Page 1 BUCK STOVE MODEL ZCBB VENTLESS FIREBOX ENCLOSURE FOR GAS-FIRED DECORATIVE TYPE UNVENTED ROOM HEATERS FOR USE WITH OPTIONAL WOODEN FLUSH MOUNT MANTEL (FF) AND OPTIONAL WOODEN SURROUND (WS) (UNIVERSAL BOX) FOR USE ONLY WITH A LISTED GAS-FIRED UNVENTED DECORATIVE ROOM HEATER NOT TO EXCEED 40,000 BTU/H.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Information and Warnings ......................3 Installation.............................. 5 Firebox and Framing Dimensions (ZC) (FF)..................6 Firebox Clearances (ZC) (FF)........................ 7 Finishing Your Firebox.......................... 8 Mantel Profiles For Zero Clearance....................... 9 Optional Wooden Flush Mount Mantel Front (FF) ................10 Optional Wooden Surround (WS) .......................

  • Page 5: Safety Information And Warnings

    SAFETY INFORMATION WARNINGS IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE, INSTALL, OPERATE OR SERVICE THIS APPLIANCE (FIREBOX ENCLOSURE). Early signs of carbon monoxide poisoning resemble flu, with headaches, dizziness and/or nausea. If you have these signs, heater may not be working properly. Get fresh air at once! Have heater serviced.
  • Page 6 WARNING DO NOT USE A BLOWER INSERT, HEAT EXCHANGER INSERT OR OTHER ACCESSORY NOT APPROVED FOR USE WITH THIS HEATER. WARNING THIS HEATER SHALL NOT BE INSTALLED IN UNUSUALLY TIGHT CONSTRUCTION SPACE UNLESS PROVISIONS ARE MADE FOR ADEQUATE COMBUSTION AND VENTILATION AIR. ”See Page 10, for “Producing Adequate Ventilation”.

  • Page 7: Installation

    INSTALLATION Your New Buck Ventless Firebox Enclosure may be installed in Residential or *After-Market Manufactured Mobile Homes. This appliance may be installed in an *After Market Manufactured Mobile Home, where not prohibited by state or local codes. * (After Market: Completion of sale, not for purpose of resale from manufacturer). NOTE: See page 13, for “Producing Adequate Ventilation”.

  • Page 8: Firebox And Framing Dimensions (Zc) (Ff)

    FIREBOX AND FRAMING DIMENSIONS (ZC) & (FF) NOTE: SEE PAGE 10 IF AN OPTIONAL WOODEN FLUSH MOUNT MANTEL FRONT (FF) IS TO BE USED. WARNING: NOTCHING OF FRAM- ING AROUND THE STANDOFFS 36-5/8" (SPACERS) OR ALTERATION OF 38 1/8" THE STANDOFFS CAN CAUSE A 35-5/8"...

  • Page 9: Firebox Clearances (Zc) (Ff)

    FIREBOX CLEARANCES Firebox may be placed directly on a combustible floor, firebox before installing. against a combustible wall at marked clearances or on a COMBUSTIBLE MATERIALS MUST INSTALLED OVER OR TOUCH ANY BLACK PAINTED raised wooden platform. SURFACE. DO NOT BLOCK HEAT CIRCULATING AIR If firebox is to be installed on a raised wooden platform, OUTLETS.

  • Page 10: Finishing Your Firebox

    FINISHING YOUR FIREBOX materials before using them on face of firebox. There is a wide variety of finishing material Some of these products contain combustible available for your firebox from formal wall materials. Combustible wall coverings such as treatments with marble and mantels, to rustic paneling or wallboard may not overlap black wood paneling, stone or brick.

  • Page 11: Mantel Profiles For Zero Clearance

    MANTEL PROFILES FOR VENTLESS FIREBOX ENCLOSURE (UNIVERSAL BOX) ZERO CLEARANCE CABINET MUST BE FOLLOWED COMBUSTIBLE 3 1/2” MATERIALS 3/4” 3” STANDOFF ZCBB CANOPY 4” FIGURE 5 MANTEL CLEARANCES MANTEL WIDTH MANTEL HEIGHT (“A” inches) (“B” inches above firebox opening) 14.0 14.0 10.0 14.0...

  • Page 12: Optional Wooden Flush Mount Mantel Front (Ff)

    INSTALLATION INSTRUCTIONS FOR MODEL ZCBB OPTIONAL WOODEN FLUSH MOUNT MANTEL FRONT (FF) (KIT#PAKDMZCBBFF) “NOTE: Follow framing instructions on pages 6 & 7. With the exception of placement of ZCBB in framed opening . The ZCBB must be placed with the front surface of appliance 1- 9/16”...

  • Page 13: Optional Wooden Surround (Ws)

    INSTALLATION INSTRUCTIONS FOR MODEL ZCBB OPTIONAL WOODEN SURROUND (WS) (KIT# PAKDMZCBB) CLEARANCES: 1. Sidewall Clearances: Clearances from side of firebox opening to any adjacent combustible wall should not be less than 7". See Figure 4 2. Ceiling Clearances: Ceiling height should not be less than 42" from top of firebox opening. ASSEMBLY INSTRUCTIONS: Tools Needed: Medium Phillips Screwdriver Step 1: Lay out all components.
  • Page 14 REAR VIEW After assembling the WS you must insert the ZCBB. It is best to insert ZCBB from rear of WS, this gives you more area to hold ZCBB and reduces risk of scratching surface of front area of the base (hearth) area.

  • Page 15: Producing Adequate Ventilation

    PRODUCING ADEQUATE VENTILATION NOTICE: Information on provisions for adequate combustion and ventilation air are located in unvented room heater ‘s installation instructions. The unvented room heater’s instructions must be followed exactly. This section is used for residential installation or mobile home installation. UNCONFINED SPACE: An unconfined space has a minimum air volume of 50 cubic feet for each 1,000 BTU/Hr (4.8m Kw) input rating of all appliances in space (Cubic feet equals Length x Width x Height of space).
  • Page 16 Add the BTU/Hr of all fuel burning appliances in space. Vent-Free Heater _________________________BTU/Hr. Gas Water Heater* _________________________BTU/Hr. Gas Furnace _________________________BTU/Hr. Vented Gas Heater _________________________BTU/Hr. Gas Fireplace Logs _________________________BTU/Hr. Other Gas Appliance* +_________________________BTU/Hr. Total = _________________________BTU/Hr. Example: Gas water heater 40000 BTU/Hr. Vent-free heater 18000 BTU/Hr.

  • Page 17: Air For Combustion And Ventilation From Inside Building

    AIR FOR COMBUSTION AND VENTILATION FROM INSIDE BUILDING This fresh air would come from an adjoining unconfined space. When venting to an adjoining space, you must provide two permanent openings: one within 12" of ceiling and one within 12" of floor on wall connecting two spaces (see Options 1 and 2, Figure 6).

  • Page 18: Air For Combustion And Ventilation From Outdoors

    WARNING THIS HEATER MUST HAVE ADEQUATE AMOUNT OF AIR FOR PROPER OPERATION. IF NOT, POOR FUEL COMBUSTION COULD RESULT. READ THE FOLLOWING INSTRUCTIONS TO ENSURE PROPER AMOUNT OF AIR FOR THIS AND OTHER FUEL-BURNING APPLIANCES IN YOUR HOME. AIR FOR COMBUSTION AND VENTILATION FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts.

  • Page 19: Optional Blower Installation

    OPTIONAL BLOWER INSTALLATION Model ZCBB has an optional MA ZCBB714 blower kit that can be purchased from your dealer. You will need to follow these steps and diagram below and wiring diagram on page 18. NOTE: The receptacle which is provided in Model ZCBB must be wired into your home (residence) in order to have electricity to operate blower motor.

  • Page 20: Wiring Diagram

    WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN IN SAME ROOM AS GAS LOGS. WARNING: CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THESE GAS LOGS.

  • Page 21: Replacement Parts

    REPLACEMENT PARTS 1. PULL SCREEN (2) PER UNIT 2. SCREEN RODS (2) PER UNIT 3. REAR REFRACTORY AND SIDE REFRACTORY 2 PIECES PER UNIT 6. CANOPY 7. DOOR KIT (PART # MAZCBBDOORS) PARTS MAY BE OBTAINED THROUGH YOUR LOCAL NBC DEALER. IN ABSENCE OF A DEALER, PLEASE CONTACT NEW BUCK CORPORATION AT 200 ETHAN ALLEN DRIVE, P.O.

  • Page 22: Warranty

    This warranty is extended only to original retail purchaser and covers cost of parts required to restore heater to proper condition. Warranty parts MUST be obtained through an authorized Buck Stove dealer and/or New Buck, who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.

  • Page 23: Owner Registration

    New Buck Corporation P.O. Box 69 Spruce Pine, NC 28777 PLEASE NOTE: Owner Registration Card must contain Authorized Buck Stove Dealer Number and Certified Installer’s number (if applicable) for warranty coverage to begin. NAME: ____________________________________________________ ADDRESS:_________________________________________________ CITY: _____________________________________________________...

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