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BuckMaster 21 Operation Maintenance Saferty

Non-catalytic unit fireplace insert & freestanding
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MODEL 21
NON-CATALYTIC UNIT
MODEL 21
NON-CAT
Buck
Stove
Buck Stove
FIREPLACE INSERT & FREESTANDING
FEATURES
PREPARATIONS
INSTALLATION
OPERATION
MAINTENANCE
SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY
RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.
CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL
BUILDING DEPARTMENT,
FIRE
DEPARTMENT,
FIRE
PREVENTION
BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED
TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY:
ITS/WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE
P.O. BOX 69
SPRUCE PINE, N.C. 28777
Revised July 2010
www.buckstove.com

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  • Page 1: Safety Notice

    MODEL 21 NON-CATALYTIC UNIT MODEL 21 NON-CAT Buck Stove Buck Stove FIREPLACE INSERT & FREESTANDING FEATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY SAFETY NOTICE IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.

  • Page 3: Table Of Contents

    D. Vertical Wall Exit Using DVL Close Clearance Pipe ,and Elbow /Listed 2100° UL 103 HT Chimney and T-BOX assembly w/out Close Clearance/Pipe Shields ........... 21 E. Vertical Exit Using DVL Close Clearance Pipe /Listed 2100° UL 103 HT chimney with Close Clearance/Pipe Shields ......................

  • Page 4: Important Instructions

    (L.P.) liquid petroleum gas. We highly recommend the use of smoke and carbon monoxide detectors in your home. The Model 21 is approved for use in specified Pre-Fabricated fireplaces (ZCF’s). Use the  list on Page 11 or contact your dealer for additional units.

  • Page 5: Section I: Introduction

    SECTION I INTRODUCTION Your new MODEL 21 is a non-catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor. This effect is achieved through the use of secondary air which is mixed with primary air in the unit’s firebox.

  • Page 6: Section Ii: Masonry Insert Installation

    SECTION II MASONRY INSERT INSTALLATION The Model 21 may be installed using an all masonry fireplace built in accordance with the Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine the acceptability of the fireplace and chimney for use with a woodstove.

  • Page 7: Floor Protection

    Floor Protection: When installing freestanding heater, a floor protector must be use. Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.

  • Page 8: Masonry Insert Installation Options

    POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers...
  • Page 9 SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. OPTION (A) AIRTIGHT INSU- LATED CLEAN- STARTER PIPE SEAL TRIM PANELS AND UNDER...

  • Page 10: Mounting The Trim Panels

    INSTALLATION PROCEDURE (Use a Listed Direct or Positive Connect) POSITIONING THE HEATER NOTE: If the three suggested installations have been chosen, certain steps must be followed when installing the heater into a masonry fireplace. When positioning the heater, the following conditions MUST be met! (See Figure 2).
  • Page 11 10. If direct connect or positive connect kit is not used, follow instructions in (mounting trim panels, steps 1-4c) on (Page 8). 11. Mount top trim panel by drilling mounting holes in center of trim panel mounting brackets, with top end side of top panel overlapping side panel.
  • Page 12 CAUTION UNIT PAINTED WITH SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM.

  • Page 13: Section Iii: Pre-Fab Insert Installation

    Marco Woodside Majestic NOTE: The Model 21 may be installed in any of the pre-fabricated fireplaces listed above if they are big enough to accept the heater. NOTE: A FULL CHIMNEY LINER IS REQUIRED IN A ZERO CLEARANCE OR PRE -FABRICATED FIREPLACE.

  • Page 14: Section Iv: Residential Freestanding Installation

    SECTION IV RESIDENTIAL FREESTANDING INSTALLATION TOOLS FOR INSTALLATION Drop cloth, 3/32" Metal drill bit, 5/16" magnetic socket chuck adapter, 5/16" wrench (box or socket) or adjustable wrench, Jigsaw with masonry, metal and wood blades WARNING: DO NOT INSTALL IN A SLEEPING ROOM PREPARING THE STOVE FOR INSTALLATION 1.
  • Page 15 3. Place the unit on the pad making sure the minimumum clearance specifications are met. 4. Lightly mark with a pencil the location of the pedestal on the protective pad. 5. Next, remove the four (4) screws holding the heater to the stand. Position heater out of the way of the installation area.

  • Page 16: Floor Protection

    Floor Protection: Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.

  • Page 17: Vertical Exit Using Single Wall Pipe /Listed 2100° Ul 103 Ht Chimney W/Out Close Clearance/Pipe Shield

    PREPARING THE ROOM HEATER LOCATION 1. Select an installation location that will give the best airflow from the front of the heater to the remainder of the home. 2. Place the protective floor pad in position. 3. Place the unit on the pad making sure the minimum clearance specifications are met. 4.
  • Page 18 A. Vertical exit using (6" Single Wall minimum 24 ga. blued or black pipe and any listed 2100° UL 103 HT. TYPE Chimney). Without optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles. Figure 7 Figure 8...

  • Page 19: Vertical Wall Exit Using Single Wall Pipe And Elbow /Listed 2100° Ul 103 Ht Chimney

    HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential Installation B. Vertical Wall Exit using (6" Single Wall minimum 24 ga. blued or black pipe with elbow and any Listed 2100° UL HT chimney and Listed 2100° UL HT. T-Box assembly). Without optional close clearance shields and pipe shield NOTE: For minimum clearances (See Page 18, Figure 9).
  • Page 20 BACK WALL BACK WALL Figure 9 MODEL 21 25” 13" 13" 15.5" 8" 6” 16" NOTE: All clearances are to combustibles without close clearance shields and pipe shield, 6" Single Wall minimum 24 ga. blued or black pipe with elbow, and minimum floor protector.

  • Page 21: Vertical Exit Using Dvl Close Clearance Pipe /Listed 2100° Ul 103 Ht Chimney W/Out Close Clearance/Pipe Shields

    HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential and Mobile Home Installation C. Vertical Exit using (6" DVL Close Clearance pipe and any Listed 2100° UL 103 HT chimney). Without close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 20, Figure 11). 1.
  • Page 22 C. Vertical exit using (6" DVL Close Clearance pipe and any listed 2100° UL 103 HT. TYPE Chimney). Without optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles. Figure 11 Figure 12 BACK WALL BACK WALL CONTEMPORARY CAP LISTED 2100°...

  • Page 23: Vertical Wall Exit Using Dvl Close Clearance Pipe ,And Elbow /Listed 2100° Ul 103 Ht Chimney And T-Box Assembly W/Out Close Clearance/Pipe Shields

    3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to the ceiling as noted in (Page 21,Figure 14). This will give you the center of the hole for the chimney penetration.
  • Page 24 D. Vertical wall exit using (6" DVL Close Clearance pipe with elbow) and any listed 2100° UL 103 HT. TYPE Chimney and Listed 2100° UL HT T-Box assembly). Without optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles. BACK WALL BACK WALL Figure 13 MODEL 21 23”...

  • Page 25: Vertical Exit Using Dvl Close Clearance Pipe /Listed 2100° Ul 103 Ht Chimney With Close Clearance/Pipe Shields

    HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential and Mobile Home Installation E. Vertical Exit using (6" DVL Close Clearance pipe and any Listed 2100° UL 103 HT chimney). With optional close clearance shield and pipe shield. NOTE: For installation of optional close clearance shields and pipe shield (See Page 33).
  • Page 26 E. Vertical exit using (6" DVL Close Clearance pipe and any listed 2100° UL 103 HT. TYPE Chimney). With optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles. Figure 15 Figure 16 BACK WALL BACK WALL CONTEMPORARY CAP LISTED 2100°...

  • Page 27: Vertical Wall Exit Using Dvl Close Clearance Pipe ,And Elbow /Listed 2100° Ul 103 Ht Chimney And T-Box Assembly With Close Clearance/Pipe Shields

    HOW TO LOCATE CHIMNEY EXIT AND INSTALL Residential and Mobile Home Installation F. Vertical Wall Exit using (6" DVL Close Clearance Pipe and Elbow and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly). With optional close clearance shield and pipe shield NOTE: For installation of optional close clearance shields and pipe shield (See Page 33).
  • Page 28 F. Vertical wall exit using (6" DVL Close Clearance pipe with elbow and any listed 2100° UL 103 HT. TYPE Chimney and Listed 2100° UL HT T-Box assembly). With optional close clearance shield and pipe shield. Model 21 minimum clearance to combustibles. BACK WALL BACK WALL Figure 17 MODEL 21 19”...
  • Page 29 Ceiling Exit (Using Close Clearance listed chimney) 1. Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit. (A small weight on a string will serve as a plumb bob). Mark the ceiling where the string is suspended to locate the center of the chimney hole.

  • Page 30: Final Check

    FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. “Do not run power cord under unit or in high traffic areas”.

  • Page 31: Section V: Alcove Installation

    Set stand aside and drill four 7/32" holes in heater bottom.Then mount stand to bottom of heater with screws provided. (See Figure 21). 8. Obtain four (4) 3/16" self-tapping screws and secure the stand to the heater.

  • Page 32: Floor Protection

    Floor Protection: Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.

  • Page 33: Alcove Installation Clearances

    HOW TO LOCATE CHIMNEY EXIT, AND INSTALL Alcove Installation Vertical Exit using (6" DVL Close Clearance pipe and any Listed 2100° UL 103 HT chimney). With optional close clearance shield and pipe shield. NOTE: For installation of optional close clearance shields and pipe shield (See Page 33). NOTE: For minimum clearances (See Page 32, Figure 22).
  • Page 34 NEW BUCK MODEL 21 19” 7" 84" 8.5" 8" 6" 16" 48" BUCK STOVE NOTE: All clearances are to combustibles with optional close clearance shields, and pipe shield, using DVL Close Clearance pipe, and minimum floor protector.

  • Page 35: Installation Of Close Clearance Shields

    Installation of (Optional) Close Clearance Shields and Pipe Shield 1. Taking close clearance side shields, hold up to side of stove leaving 1/4" gap between shield and top of stove. 2. Make reference mark in center of pre-punched hole in top & bottom of shield. Drill two (2) 3/32"...
  • Page 36 FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign material from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. “Do not run power cord under unit or in high traffic areas”.

  • Page 37: Section Vi: Wood Heater Safety

    SECTION VI WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape.

  • Page 38: Section Vii: Operation

    NOTE: THE FUELING DOOR MUST REMAIN CLOSED DURING OPERATION. NOTE: If the optional blower is being used on the Model 21. Your stove is equipped with a automatic thermostat. When the stove gets hot enough, the thermostat will activate the room air blower.

  • Page 39: Section Viii: Troubleshooting

    SECTION VIII TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Sluggish Heater Obstruction in chimney Check for and remove obstruction Improperly sealed trim kit or (a) Check trim kit gasketing direct connect kit seal to fireplace and gasket as necessary to seal unit. Gasket under front bottom of stove if needed.
  • Page 40 PROBLEM POSSIBLE CAUSE SOLUTION High fuel consumption Improper regulation of draft (a) Close inlet air control as or inlet air much as possible to maintain desired heat output (b) Check gaskets, reinstall fiberglass gasketing round doors and glass as necessary Improper door fitting Check door gasket, check adjustment of door latch...

  • Page 41: Limited Warranty

    NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the new Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 43 If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at: New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777 CONDITIONS AND EXCLUSIONS (A) Replacement of parts may be in the form of new or fully reconditioned parts, at NBC's option.

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