Introduction - IDEAL imax W45 Installation And Servicing Manual

INTRODUCTION

The boilers are fully automatically controlled, wall
mounted, fanned, super efficient condensing appliances.
The condensing boilers can be installed either on the
wall or into a prefabricated floor mounted frame.
The boilers are suitable for use with a room sealed flue or
open flue application.
Through a sophisticated control system combined with premix
burner arrangement the boilers are capable of high operating
efficiencies of 94% and low emissions.
These boilers are certified to meet the requirements of the EC
Gas Appliance Directive, Boiler Efficiency Directive, EMC and
Low Voltage Directive.
Note.
These boilers cannot be used on systems that include gravity
circulation.
The boiler are suitable for connection to fully pumped, open
vented or sealed water systems. Adequate arrangements for
completely draining the system by provision of drain cocks
MUST be provided in the installation pipework.
OPTIONAL EXTRA KITS
•
Vertical Roof Flue Kit 80/125 (Suitable for W45 and W60)
•
Vertical Roof Flue Kit 100/150 (Suitable for W45 and W60)
•
Vertical Roof Flue Kit 100/150 (Suitable for W80)
•
Horizontal Wall Flue Kit 80/125 (Suitable for W45 and W60)
•
Horizontal Wall Flue Kit 100/150 (Suitable for W45 and W60)
•
Horizontal Wall Flue Kit 100/150 (Suitable for W80)
•
Open Flue Kit 80 (Suitable for W45 and W60)
•
Open Flue Kit 100 (Suitable for W80)
•
Twin Pipe Flue Option 80/80 (Suitable for W45 and W60)
•
Pitched and Flat Roof Tiles (For all vertical flue options)
•
Frame and Header Kits
•
Programmable Room Thermostat Kit
•
Modulating Sequencer Kit
• Room Sensor Kit
•
Remote Indication Kit
•
BMS (0-10V) Kit
•
Outside Sensor Kit
•
Tank Sensor Kit
•
Control Interface Kit
SAFETY
Current Gas Safety (Installation and Use) Regulations
or rules in force
The appliance is suitable only for installation in GB and IE and
should be installed in accordance with the rules in force.
In GB, the installation must be carried out by a CORGI
Registered Installer. It must be carried out in accordance with
the relevant requirements of the:
• Gas Safety (Installation and Use) Regulations
• The appropriate Building Regulations either The Building
Regulations, The Building Regulations (Scotland), Building
Regulations (Northern Ireland).
• The Water Fittings Regulations or Water byelaws in
Scotland.
• The Current I.E.E. Wiring Regulations.
NOTE TO THE INSTALLER: LEAVE THESE INSTRUCTIONS ADJACENT TO THE GAS METER.
4
GENERAL
Where no specific instructions are given, reference should be
made to the relevant British Standard Code of Practice.
In IE, the installation must be carried out by a Competent Person
and installed in accordance with the current edition of I.S.813
"Domestic Gas Installations", the current Building Regulations
and reference should be made to the current ETCI rules for
electrical installation.
The W45, W60, W80 and W45P, W60P, W80P boilers
have been tested and certified by Gastec to EN483 and EN677
for use with Natural Gas and LPG.
Detailed recommendations are contained in the following
Codes of Practice:
BS. 6891
BS. 5482 Pt. 1
IGE/UP/1
IGE/UP/2
IGE/UP/10
BS. 6798
BS. 6644
BS. 5449
BS. 6880
Part 1
Part 2
Part 3
BS. 4814
BS. 5440
Part 1
Part 2
Where reference is made throughout these instructions
I.S.813:2002 "Domestic Gas Installations" reference should
also be made to I.S.820:2002 "Non-Domestic Gas Installations"
as applicable.
SAFE HANDLING OF SUBSTANCES
Care should be taken when handling the boiler insulation
panels, which can cause irritation to the skin. No asbestos,
mercury or CFCs are included in any part of the boiler or its
manufacture.
Installation of low pressure gas pipework of up
to 28mm (R1) in domestic premises (2nd
family gas).
Domestic butane and propane gas burning
installations.
Soundness testing and purging of industrial
and commercial gas installation.
Gas installation pipework, boosters and
compressors on industrial and commercial
premises.
Installation of gas appliances in industrial and
commercial premises.
Installation of gas fired hot water boilers of
rated input not exceeding 60kW.
Installation of gas fired hot water boilers of
rated inputs between 60kW and 2MW (2nd and
3rd family gases).
Forced circulation hot water central heating
systems for domestic premises. Note: only up
to 45kW.
Low temperature hot water heating systems of
output greater than 45kW.
Fundamental and design considerations.
Selection of equipment.
Installation, commissioning and maintenance.
Specification for: Expansion vessels using an
internal diaphragm, for sealed hot water
heating systems.
Installation and maintenance of flues and
ventilation for gas appliances of rated input
not exceeding 70kW net (1st, 2nd and 3rd
family gases).
Specification for installation of flues.
Specification for installation and maintenance
of ventilation for gas appliances.
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Installation & Servicing