Tennant 6080E Operator's Manual
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Tennant 6080E Operator's Manual

Tennant 6080E Operator's Manual

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6080E
Operator Manual
330020
Rev. 04
é B!5ßê

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Summary of Contents for Tennant 6080E

  • Page 1 6080E Operator Manual 330020 Rev. 04 é B!5ßê...
  • Page 2 This manual is furnished with each new TENNANT Model 6080E sweeper. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: The machine is operated with reasonable care.

  • Page 3: Table Of Contents

    ....FILTER COMPARTMENT DOOR SEAL ....6080E 330020 (3- -99)
  • Page 4 CONTENTS 6080E 330020 (9- -97)

  • Page 5: Safety Precautions

    FOR SAFETY: To identify actions that - - Avoid contact with battery acid. must be followed for safe operation of - - Use Tennant supplied or equivalent equipment. replacement parts. The machine is suited to sweep disposable WARNING: Heavy hopper.
  • Page 6 LOCATED ON THE UNDERSIDE OF ON THE CONTROL PANEL THE BATTERY COMPARTMENT COVER BACK STRAIN LABEL - - LOCATED ON THE MOTOR COMPARTMENT COVER FLYING DEBRIS WARNING LABEL - - LOCATED ON THE MOTOR COMPARTMENT COVER 350842 6080E 330020 (5- -97)

  • Page 7: Operation

    Tennant representative. - Order parts and supplies directly from your authorized Tennant representative. Use the parts manual provided when ordering parts. - After the first 50 hours of operation, follow the recommended procedures stated in the MAINTENANCE CHART.

  • Page 8: Machine Components

    OPERATION MACHINE COMPONENTS 350660 A. Debris hopper B. Vacuum wand (option) C. Filter compartment D. Main brush E. Side brush F. Accessory bin G. Battery compartment H. Vac wand extension (option) 6080E 330020 (3- -99)

  • Page 9: Symbol Definitions

    Filter shaker switch Side brush(es) down and on Side brush(es) up and off Main brush down pressure Main brush down and on Main brush up and off Battery discharge indicator Circuit breaker #1 Circuit breaker #2 6080E 330020 (3- -99)

  • Page 10: Controls And Instruments

    D. Clutch handle E. Steering bar F. Steering bar adjustment knobs. G. Vacuum wand (option) H. Key switch Filter shaker switch J. Battery discharge indicator K. Battery disconnect button (option) L. Hourmeter M. Circuit breakers N. Beverage holder 6080E 330020 (3- -99)

  • Page 11: Operation Of Controls

    REVERSE: Move the directional control lever to the left, then one position forward from the PARK position. The machine will move backward when the clutch handle is squeezed. 6080E 330020 (5- -97)
  • Page 12 The machine will move forward when the clutch handle is squeezed. Use THIRD SPEED for sweeping in wide open areas or for transport to the dumping area when the hopper is full. 6080E 330020 (5- -97)

  • Page 13: Clutch Handle

    NOTE: For sweeping carpet: The brush pressure pin included in the carpet sweeping kit (option) must be installed to control brush pressure. See SWEEPING CARPET. 6080E 330020 (5- -97)

  • Page 14: Side Brush Lever

    The steering bar adjustment knobs allow you to move and lock the steering bar into a position that is most comfortable for you. Pull both adjustment knobs out at once to raise or lower the steering bar. 6080E 330020 (5- -97)

  • Page 15: Key Switch

    NOTE: The reading on the battery discharge indicator may not be accurate when the machine is first powered on. Operate the machine for a few minutes before reading the charge level of the batteries. 6080E 330020 (5- -97)

  • Page 16: Power Kill Switch (Option)

    The chart below shows the circuit breakers and the electrical components they protect. Circuit Rating Circuits Protected Breaker 15 A Filter shaker motor Side brush motor(s) 50 A Main motor, standard, 40 A Main motor, (EE) 6080E 330020 (3- -99)

  • Page 17: Filter Shaker Switch

    The vacuum wand uses the machine’ s vacuum system. Use the vacuum wand to pick up debris in narrow or partially enclosed areas that cannot be swept by the machine. Fully insert the vacuum wand into the machine when not in use. 6080E 330020 (3- -99)

  • Page 18: How The Machine Works

    If the machine has a bag filter, check the filter bag and replace if full. Empty the hopper. PRE-OPERATION CHECKLIST - Check controls for proper operation. - Check the electrolyte level in each battery cell. - Check maintenance records to determine service requirements. 6080E 330020 (5- -97)

  • Page 19: Starting The Machine

    NOTE: The farther the clutch handle is squeezed toward the steering bar, the faster the machine will travel, up to its maximum in the selected position. 4. Drive the machine to the area to be swept. 6080E 330020 (5- -97)

  • Page 20: Sweeping And Brush Information

    Polypropylene Side Brush -- A good general purpose brush for sweeping light to medium debris on floors, carpet, and outdoor surfaces. This brush is recommended when bristles may get wet. 6080E 330020 (5- -97)

  • Page 21: Sweeping

    4. Move the side brush lever to the right, out of the raised position, then forward to the desired brush down pressure setting. 5. Squeeze the clutch handle to begin sweeping. 6. Sweep as needed. 6080E 330020 (5- -97)

  • Page 22: Sweeping Carpet

    6. Move the main brush lever to the left, out of the raised position, then forward to the desired carpet brush down pressure setting. 7. Squeeze the clutch handle to begin sweeping. 8. Sweep as needed. 6080E 330020 (5- -97)

  • Page 23: Stop Sweeping

    3. Move the side brush lever backward, then to the left to raise and set the side brush(es) in the raised position. 6080E 330020 (5- -97)
  • Page 24 5. Shake the panel filter by pressing the filter shaker switch. The shaker motor will operate for 15 seconds before stopping. NOTE: Make sure the filter compartment is closed securely before activating filter shaker. 6. Turn the machine power off. 6080E 330020 (3- -99)

  • Page 25: Emptying The Debris Hopper

    Dump the debris from the hopper into a pile on the floor near a trash can or dumpster, then pick the debris up with a shovel. WARNING: Heavy hopper. Get help to handle. 6080E 330020 (5- -97)

  • Page 26: Hopper Dump Assist Handle (Option)

    NOTE: Do not attempt to lift the hopper when it is full of debris without assistance. Dump the debris from the hopper into a pile on the floor near a trash can or dumpster, then pick the debris up with a shovel. 6080E 330020 (5- -97)

  • Page 27: Replacing The Bag Filter

    The vacuum inlet tube is located at the top of filter compartment, on the inside of the machine. Latch the filter compartment door. Fully insert the vacuum wand into the machine. 6080E 330020 (3- -99)

  • Page 28: Cleaning The Filter Compartment

    Lower and remove the filter compartment door by sliding it to the left off the pivot pins. Empty the dust and debris. Replace and latch the filter compartment door. Fully insert the vacuum wand into the machine. 6080E 330020 (3- -99)

  • Page 29: Post-Operation Checklist

    8_ . NOTE: To stop the machine at any time, regardless of direction of travel, release the clutch handle. The machine will immediately slow down, then stop completely. 6080E 330020 (3- -99)

  • Page 30: Options

    OPERATION OPTIONS WIDE TRACK TIRES AND HEAVY DUTY CASTERS Wide track tires and heavy duty casters provide increased maneuverability and control on rough surfaces. 6080E 330020 (9- -97)

  • Page 31: Machine Troubleshooting

    Machine will not start Machine will not start Thermo Sentryt tripped Reset Thermo Sentryt Batteries not properly reconnected Connect properly after charging Batteries discharged Charge Battery disconnect button pushed Turn to the right to reset 6080E 330020 (5- -97)
  • Page 32 OPERATION 6080E 330020 (9- -97)

  • Page 33: Maintenance

    500 Hours Side brush motor(s) Check motor brush 1 (2) 1000 Main motor Check motor brush Hours LUBRICANT/FLUID ..Distilled water . . . Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433--1) 6080E 330020 (3- -99)

  • Page 34: Batteries

    Check the electrolyte level in each battery cell after charging and after every 50 hours of operation. Never add acid to the batteries. Add distilled water only. Always keep the battery caps on, except when adding water or taking hydrometer readings. 6080E 330020 (3- -99)

  • Page 35: Charging The Batteries

    3. Move the directional control lever into the PARK position. 4. Lift the battery compartment cover to access the batteries. The support arm automatically engages when the cover is lifted all the way 6080E 330020 (5- -97)
  • Page 36 8. Plug the battery charger into the wall outlet. NOTE: If the red “ ABNORMAL CYCLE”lamp lights when the TENNANT charger is plugged into a wall outlet, the charger cannot charge the battery and there is something wrong with the battery.

  • Page 37: Lubrication

    HEAVY DUTY CASTERS (OPTION) The heavy duty casters (option) each have one grease fitting on the caster swivel. Lubricate each caster with a grease gun containing Lubriplate EMB grease (Tennant part no. 01433--1) after every 100 hours of operation. 6080E 330020 (3- -99)

  • Page 38: Skirts And Seals

    Check the hopper dust seal for damage or wear daily. REAR SKIRT The rear skirt, located behind the main brush, helps create a vacuum around the main brush. Check the rear skirt for damage or wear daily. 6080E 330020 (5- -97)

  • Page 39: Hopper Lip Skirt

    The vacuum inlet plate prevents large pieces of debris from entering the vacuum chamber. Check the vacuum inlet plate daily. If necessary remove and wipe it clean with a damp cloth. 6080E 330020 (5- -97)

  • Page 40: Cleaning The Panel Filter

    D WATER -- Soak the filter in a water and mild detergent solution. Rinse the filter until it is clean. Air dry the filter; do not use compressed air. NOTE: Be sure the dust filter is completely dry before reinstalling it in the machine. 6080E 330020 (3- -99)

  • Page 41: Brushes

    2. The main brush pin, located on the left--hand side of the machine, holds the main brush in place. Turn the main brush pin 1/4 turn counter--clockwise and remove.If the machine has the (option) wide track wheel kit, lower the main brush to remove. 6080E 330020 (3- -99)
  • Page 42 7. Install the new main brush into the machine. 8. Insert the main brush pin through the hole in the frame and into the main brush hub. Turn the main brush pin 1/4 turn clockwise. 9. Replace the hopper. 6080E 330020 (3- -99)

  • Page 43: Checking And Adjusting Main Brush Pattern

    Move the crossbar up or down in the slide relative to the adjustment on the other side. Tighten the nut. B. Check the brush again pattern and readjust if necessary. 6080E 330020 (5- -97)

  • Page 44: Rotating The Main Brush

    6. Install the main brush into the machine. 7. Insert the main brush pin through the hole in the frame and into the main brush hub. Turn the main brush pin 1/4 turn clockwise. 8. Replace the hopper. 6080E 330020 (5- -97)

  • Page 45: Side Brush(Es)

    Replace the motor brushes when they are worn 9 mm (.375 in). Check the main motor brushes every 1000 hours of operation. Replace the motor brushes when they are worn 9 mm (.375 in). 6080E 330020 (5- -97)

  • Page 46: Belts And Chains

    The clutch handle engages the machine’ s propelling system. The clutch handle is connected to the clutch cable. The clutch cable may stretch over time and require adjustment. Adjust cable length by turning the nut at the base of the clutch cable. 6080E 330020 (5- -97)

  • Page 47: Tires

    1. Raise the main and side brush(es). 2. Empty and clean the debris hopper. 3. Fully charge the batteries. 4. Disconnect the machine connector from the battery connector. 5. Store the machine in a clean dry area. 6080E 330020 (9- -97)

  • Page 48: Specifications

    Minimum turning radius 794 mm (31.25 in) Maximum rated climb and descent angle Battery run time -- 130 Amp / hr 2.0 -- 3.0 hr Battery run time -- 215 Amp / hr 4.0 -- 5.0 hr 6080E 330020 (9- -97)

  • Page 49: Power Type

    Type Size Front (2) Casters 35 mm wide x 127 mm OD (1.375 in wide x 5 in OD) Rear (2) Solid 45 mm wide x 305 mm OD (1.75 in wide x 12 in OD) 6080E 330020 (9- -97)

  • Page 50: Machine Dimensions

    SPECIFICATIONS 815 mm (32 in) 820 mm (32.25 in) 610 mm (24 in) 1475 mm (58 in) 960 mm (37.7 in) 350910 MACHINE DIMENSIONS 6080E 330020 (9- -97)

  • Page 51: Index

    Side brush lever, 12 Directional control lever, 9 Key switch, 13 Lubrication, heavy duty casters (option), 35 Main brush lever, 11 Side brush lever, 12 Steering bar, 12 Steering bar adjustment knobs, 12 Controls and Instruments, 8 6080E 330020 (3- -99)
  • Page 52 Wide track tires and casters, 28 Symbols, definitions, 7 Panel filter, Cleaning, 38 Thermo Sentry, 15 Panel filter compartment, Cleaning, 26 Tires, 45 Plate, vacuum inlet, 37 Specifications, 47 Troubleshooting chart, 29 Vacuum inlet plate, 37 Vacuum wand, 15 6080E 330020 (3- -99)

Table of Contents