V.e.s. Assembly - Polaris 2003 Pro X Service Manual

V.E.S. Assembly

V.E.S. Assembly
1. Insert exhaust valve into valve housing. Re-
place housing gasket.
2. Install washer, beveled side out, and bellows.
3. Apply Loctitet 262 to the threads of valve and
install valve cap. Torque to specification.
Valve Cap Torque:
6 Ft lbs (8.3 Nm)
4. Install spring, valve cover, and adjuster nut.
Torque exhaust valve cover bolts to specifica-
tion.
Fuji Valve Cover Bolt Torque:
4 Ft lbs (5.5 Nm)
Domestic Valve Cover Bolt Torque:
12 ft.lbs(16Nm)
5. Install V.E.S. assembly onto cylinder and torque
V.E.S. housing bolts to specification. Domestic
Engines utilize two of the cover bolts for mount-
ing to the cylinder. The torque value for these
are 12 ft.lbs(16Nm).
ENGINE
2.45