Chaincase Bearing Assembly; Jackshaft Installation - Polaris 2003 Pro X Service Manual

Chaincase Bearing Assembly

1. Apply Loctite 680 to outer race of new bearing and
press into position. Press on outer race only, or
bearing damage may result.
2. Reinstall snap rings.
3. Press new seals in until outer edge is flush with
chaincase shoulder. New seals must be installed
from outside of case with lip side in.
4. Install chaincase.
NOTE: Do not tighten chaincase bolts at this time.

Jackshaft Installation

1. Replace seal sleeves and O-Rings with new and
grease.
2. Install jackshaft installation tool on the threads of
the jackshaft
Jackshaft Installation Tool
PN 2870974 - 13 Tooth Jackshafts
PN 2871296 - 15 Tooth Jackshafts
3. Line up bushing, o--ring and brake disc on splined
shaft.
CHASSIS/BRAKES/FINAL DRIVE
Install seal and O-ring
with recess facing chain-
case
5.19