Polaris Phoenix 200 Owner's Manual
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Polaris Phoenix 200 Owner's Manual

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2022
For Maintenance and Safety
OWNER'S
MANUAL
Phoenix 200
WARNING
Read this manual carefully. It contains important safety information.
Adult supervision is required for children under 16 years of age.
Operation is prohibited for children under 14 years of age.

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  • Page 1 2022 For Maintenance and Safety OWNER’S MANUAL Phoenix 200 WARNING Read this manual carefully. It contains important safety information. Adult supervision is required for children under 16 years of age. Operation is prohibited for children under 14 years of age.
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone.
  • Page 3 This safety video can also be found at http://www.polaris.com/en-us/rider-support/safety. If you are on the homepage of the Polaris website, click on the Rider Community heading and select “Product Safety and Training Information” from the dropdown menu to access this page.
  • Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Tread Lightly® is a registered trademark of the United States Department of Agriculture. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. BatteryMINDer® is a registered trademark of VDC Electronics Inc.

  • Page 5: Table Of Contents

    Specifications ....89 Polaris Products ....93 Troubleshooting .

  • Page 7: Introduction

    / young operators in learning about safe operation and care of your new ATV. A POLARIS ATV is not a toy and can be hazardous to operate. Make sure any child who will operate the ATV takes a training course before operating the ATV.
  • Page 8 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 9 WARNING Failure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars.
  • Page 10 INTRODUCTION DECLARATION OF CONFORMITY This document is setting out the contents of the EC Declaration of Conformity. The particulars of machinery may differ for specific model.

  • Page 11: Safety

    DVD and taken and completed an approved ATV safety training course. If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse℠ for a fee. Call ATV Enrollment Express at (800) 887- 2887 or visit www.atvsafety.org.
  • Page 12 HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
  • Page 13 EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE.
  • Page 14 MUST be avoided at all times. See the OPERATION section of this owner’s manual for proper operating procedures. FOR MORE INFORMATION ABOUT SAFETYcall POLARIS at 1–800–342– 3764. OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident.
  • Page 15 SAFETY USING ALCOHOL OR DRUGS Never consume alcohol or drugs before or while operating this vehicle. Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. PROTECTIVE APPAREL Operating this ATV without wearing an approved helmet increases the risk of a serious head injury in the event of an accident.
  • Page 16 SAFETY EXPOSURE TO EXHAUST CAUTION Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area. The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
  • Page 17 SAFETY OPERATING ON PUBLIC ROADS Operating this ATV on public streets, roads or highways could result in a collision with another vehicle. Never operate the ATV on any public street, road or highway, including dirt and gravel roads. In many states it’s unlawful to operate ATVs on public streets, roads and highways.
  • Page 18 SAFETY JUMPS AND STUNTS Attempting wheelies, jumps and other stunts increases the risk of an accident or overturn. Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving. OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the ATV or for your abilities.
  • Page 19 SAFETY CROSSING HILLSIDES Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner’s manual.
  • Page 20 Never modify the ATV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine POLARIS Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions.
  • Page 21 SAFETY SKIDDING OR SLIDING Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). On slippery surfaces such as ice, travel slowly and use extra caution to reduce the chance of skidding or sliding. IMPROPER TIRES AND MAINTENANCE Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control, accident or rollover.
  • Page 22 SAFETY POOR VISIBILITY Operating the ATV in darkness or inclement weather could result in a collision or accident, especially if operating on a road or street. This ATV is not equipped with highway-approved lights. Operate this vehicle off-road only. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness.
  • Page 23 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. General Warning Tire Pressure / Load Warning...
  • Page 24 SAFETY NORTH AMERICAN LABELS GENERAL WARNING WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: •...
  • Page 25 SAFETY TIRE PRESSURE/LOAD WARNING WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: – Front: 4.0 psi (27.6 kPa) – Rear: 4.0 psi (27.6 kPa) •...
  • Page 26 SAFETY INTERNATIONAL LABELS CLUTCH COVER ALERT Read the owner’s manual. Keep limbs away from moving parts. The clutch cover alert label is located on the vehicle’s clutch cover. Part number: 7181427. PROPER USE ALERT Always use an approved helmet and protective gear. Never use on public roads. Never carry passengers.
  • Page 27 SAFETY AGE/LOAD/TIRE PRESSURE ALERT Read your owner’s manual. Operation of this ATV by children under age 14 increases the risk of severe injury or death. Adult supervision required for children under age 16. NEVER permit children under age 14 to operate this ATV. NEVER ride as a passenger.

  • Page 29: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS SWITCHES / BUTTONS LIGHT SWITCH Use the headlight switch to turn the lights on and off and to change the lights from high beam to low beam. The key must be in the ON position to operate the headlights.
  • Page 30 FEATURES AND CONTROLS AUTOMATIC TRANSMISSION GEAR SELECTOR The transmission gear selector located on the right side of the vehicle. • F: Forward • N: Neutral • R: Reverse To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.
  • Page 31 When squeezed, the lever should feel firm. Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your POLARIS dealer or other qualified service facility for proper diagnosis and repairs.
  • Page 32 FEATURES AND CONTROLS REAR BRAKES (FOOT BRAKE) The foot brake operates the rear brakes. The foot brake is located on the inside of the right footrest. Operate this brake with your right foot. The foot brake is a mechanical rear wheel brake. If the rear wheels slide while using the foot brake, reduce brake pedal pressure to brake the rear wheels without skidding.
  • Page 33 FEATURES AND CONTROLS BRAKE FLUID WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
  • Page 34 Refuel on a level surface Use POLARIS Carbon Clean fuel treatment or its equivalent at each fill. Follow the mixing directions on the container. See page 93 for the part numbers of POLARIS products.
  • Page 35 FEATURES AND CONTROLS INDICATOR LIGHTS Indicator lights on the handlebar console illuminate when neutral or reverse gears are selected. The neutral indicator is green. The reverse indicator is amber. KICK-START LEVER If the battery becomes too weak to start the engine, use the kick-start lever to start the engine until the battery is serviced.

  • Page 37: Operation

    VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components.
  • Page 38 OPERATION PRE-RIDE INSPECTION CAUTION Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Remarks Ref.
  • Page 39 Air filter, pre-filter Inspect and clean, or replace page 65 Air box sediment tube Drain deposits whenever visible – Headlight Check operation, apply POLARIS page 27 dielectric grease when lamp is page 66 replaced Brake light/tail lamp Check operation, apply POLARIS...
  • Page 40 Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
  • Page 41 OPERATION 6. If the engine is cold, move the choke lever to the left until it stops. The choke is fully on when the lever is completely to the left. The choke is off when the lever is completely to the right. The choke can be adjusted gradually, depending on how much choke is needed for starting.
  • Page 42 OPERATION 12. If the engine slows or stops, move the choke lever half way to the right to allow proper engine warm-up. Vary the engine RPM slightly with the throttle to aid in warm-up. 13. When the engine idles smoothly, move the choke lever completely to the right.
  • Page 43 OPERATION To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly.
  • Page 44 OPERATION 8. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill. 9. Remain alert and be prepared to take emergency action. This may include quick dismounting of the vehicle.
  • Page 45 OPERATION 4. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill. 5. Staying uphill of the vehicle, turn the handlebars full left. 6. While holding the rear (left) brake lever, release the parking brake lock and slowly allow the vehicle to roll around to your right until it's pointing across the hill or slightly downward.
  • Page 46 If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined on page 69, and take the vehicle in for service at the first opportunity.
  • Page 47 OPERATION • Proceed slowly. Avoid rocks and obstacles. • Balance your weight carefully. Avoid sudden movements. • Maintain a steady rate of speed. Do not make sudden turns or stops. Do not make sudden throttle changes.

  • Page 49: Emission Control Systems

    The engine and related components must be maintained at POLARIS specifications to achieve optimal performance. Engine idle speed is the only adjustment POLARIS recommends that the operator perform. Any other adjustments should be performed by an authorized POLARIS dealer.
  • Page 50 EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997. NOISE PHOENIX 200 A-Weighted Sound Pressure Level at 89 dB(A) Rider's Ear Peak C-Weighted Sound Pressure 98 dB(C)

  • Page 51: Maintenance

    107. Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 52 DESCRIPTION ▶ Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 53 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Wheels / Fasteners Frame Fasteners Engine Oil Level Add Carbon Clean with each Daily Fuel Tank fuel fill. Air Filter, Pre- Inspect; clean often; replace Daily ▶ filter as needed Air box Daily...
  • Page 54 Idle Speed Adjust as needed Inspect periodically; adjust as Adjustment needed Headlight Aim Adjust as needed ▶ Perform these procedures more often for vehicles subjected to severe use. D Have an authorized Polaris dealer or other qualified person perform these services.
  • Page 55 MAINTENANCE LUBRICATION RECOMMENDATIONS ITEM LUBE METHOD Engine Oil PS-4 Extreme Duty See page 54 10W-50 4-Cycle Oil Brake Fluid DOT 4 Brake Fluid See page 29 Transmission Oil AGL Gearcase Lubricant & See page 57 Transmission Fluid Rear Gearcase ATV Angle Drive Fluid Seepage 58 Front A-Arms U-Joint Grease...
  • Page 56 Maintenance Chart section. POLARIS recommends the use of POLARIS PS-4 Extreme Duty 10W-50 4-Cycle Oil for this vehicle. Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. See page 93 for the part numbers of POLARIS products.
  • Page 57 MAINTENANCE 3. Remove the fill plug and add the recommended oil as needed. 4. Remove the dipstick and check the oil level. 5. Reinstall the fill plug securely. OIL AND FILTER CHANGE Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 49.
  • Page 58 MAINTENANCE 6. Install a new sealing washer on the drain plug. The sealing surfaces on the drain plug and crankcase should be clean and free of burrs, nicks or scratches. 7. Reinstall the drain plug. Torque to specification. 8. Place towels under the oil filter. Using an oil filter wrench, turn the filter counter- clockwise to remove it.
  • Page 59 Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 49. Maintain the oil level between 1/4 and 3/4 on the sight glass. See page 93 for the part numbers of POLARIS products. TRANSMISSION OIL RECOMMENDATIONS Drain Plug...
  • Page 60 Maintain the oil level at the bottom of the check plug hole. We recommend the use of POLARIS ATV Angle Drive Fluid. Use of other oils may result in improper operation of components. See page 93 for the part numbers of POLARIS products.
  • Page 61 MAINTENANCE 3. Remove the fill plug . Add the recommended oil as needed. 4. Reinstall the fill plug. Torque to specification. 5. Reinstall the check plug. Torque to specification. 6. Check for leaks. REAR GEARCASE OIL CHANGE 1. Remove the skid plate. 2.
  • Page 62 MAINTENANCE The following checks are recommended to keep the brake system in good operating condition. Check more often if brakes are used heavily under normal operation. 1. Always keep brake fluid at an adequate level. See page 29. 2. Check the brake system for fluid leaks. 3.
  • Page 63 MAINTENANCE REAR BRAKE ADJUSTMENTS The rear (left lever) brakes are mechanical brakes, activated by moving the brake lever toward the handlebar. The foot brake is also a mechanical rear brake. Adjust the rear brakes when brake lever travel reaches 2 1/2" (65 mm) Always adjust the brakes when there is no longer sufficient stopping ability at the specified lever travel setting.
  • Page 64 Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized POLARIS dealer. 1. Position the vehicle on a level surface.
  • Page 65 STEERING ASSEMBLY The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your POLARIS dealer or other qualified service facility before operating the vehicle. SIDE PANEL REMOVAL 1.
  • Page 66 2. Place the transmission in gear. 3. Stop the engine. Lock the parking brake. 4. Loosen the wheel nuts slightly. WARNING Do not service axle nuts that have a cotter pin installed. Your POLARIS dealer or other qualified personnel can assist.
  • Page 67 MAINTENANCE 5. Place a suitable stand under the footrest frame to raise the wheel slightly off the ground. 6. Remove the wheel nuts. Remove the wheel. WHEEL INSTALLATION 1. Place the wheel on the wheel hub with the valve stem toward the outside and the rotation arrows on the tire pointing toward forward rotation.
  • Page 68 MAINTENANCE 5. Release the air box cover clips, and remove the air box cover. 6. Loosen the clamp and remove the air filter. 7. Remove the pre-filter from the main filter. 8. Wash the pre-filter in soapy water, then rinse and let dry. 9.
  • Page 69 MAINTENANCE 1. Remove the rubber cover from the back of the headlight. 2. Rotate the socket counter-clockwise and pull it away from the headlight assembly. 3. Remove the headlamp and install the new headlamp. 4. Reinstall all components. TAILLIGHT / BRAKELIGHT LAMP REPLACEMENT 1.
  • Page 70 Refer to the specifications section for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Plug Condition Torque Specification New Spark Plug 9-11 ft.
  • Page 71 11. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service. 12. If water has been ingested into the transmission, follow the procedure in the Constant Variable Transmission (CVT) System section for details on drying the CVT.
  • Page 72 MAINTENANCE SPARK ARRESTER WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. Never run the engine in an enclosed area. Remove any combustible materials from the area. Wear eye protection and leather work gloves.
  • Page 73 POLARIS dealer, or other qualified person, for service and repair assistance. • This CVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the CVT housing is securely in place during operation.
  • Page 74 MAINTENANCE BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. WARNING Battery electrolyte is poisonous.
  • Page 75 MAINTENANCE 5. Disconnect the red (positive) battery cable last. 6. Lift the battery out of the battery compartment. Be careful not to tip a conventional battery sideways, which could spill electrolyte. NOTICE If electrolyte spills, immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the vehicle.
  • Page 76 Battery Tender can be left connected during the storage period, and will automatically charge the battery if the voltage drops below a pre-determined point. See page 93 for the part numbers of POLARIS products. Power plug leads may need to be bent down so that the battery cover can be installed.
  • Page 77 2. If the voltage is less than 12.8 volts, recharge the battery at 1.2 amps or less until battery voltage is 12.8 or greater. Optional Accessories For added convenience Polaris offers the BatteryMINDer® Accessory Vehicle Power Plug (PN 2830518) which allows easy connection to the vehicle's battery through the 12V auxiliary outlet.
  • Page 78 MAINTENANCE When using an automatic charger, refer to the charger manufacturer's instructions for recharging. When using a constant current charger, use the guidelines below for recharging. Always verify battery condition before and 1-2 hours after the end of charging. STATE OF VOLTAGE ACTION CHARGE TIME*...
  • Page 79 Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 80 POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS •...
  • Page 81 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean fuel treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 82 Set the tire pressure and safely support the ATV with the tires slightly off the ground. Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion...
  • Page 83 MAINTENANCE TRANSPORTING THE VEHICLE NOTICE For high-speed trailering, it is recommended to remove the safety flag. Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Turn the fuel valve off. 5.

  • Page 85: Adjustments

    Follow the adjustment procedures exactly, or see your POLARIS dealer for service. The handlebars can be adjusted for rider preference.
  • Page 86 ADJUSTMENTS CAMBER AND CASTER The camber and caster are non-adjustable. REAR SPRING The rear shock absorber spring is adjusted by rotating the adjuster either clockwise or counter-clockwise to increase or decrease spring tension. Accessory springs are available through your authorized dealer. THROTTLE CABLE FREEPLAY Adjust throttle cable freeplay at the handlebar.
  • Page 87 F (-9° C). Refer to the specifications section for carburetor and jetting specifications. Any jetting changes must be made only by an authorized POLARIS dealer or other qualified service facility. Continuous operation of the engine without proper jetting when required can cause poor performance, overheating, or engine damage.
  • Page 88 The dealer CANNOT, under any circumstances, either prior to the sale or later, even at the consumer's request, remove or adjust any speed limiting devices. Your POLARIS ATV has an adjustable throttle limiting screw. Speed limiting devices may be adjusted/removed only by consumers when they determine that their child is capable of handling the additional speed.
  • Page 89 ADJUSTMENTS Adjusted at Maximum Bracket Removed...

  • Page 91: Specifications

    SPECIFICATIONS SPECIFICATIONS PHOENIX 200 POLARIS PHOENIX 200 Maximum Weight Capacity 215 lbs. (98 kg) (includes weight of operator, cargo and accessories) Dry Weight 420 lbs. (190 kg) Fuel Capacity 2.5 gal. (9.5 l) Engine Oil Capacity 41 oz. (1200 ml) Transmission Oil 18.6 oz.
  • Page 92 SPECIFICATIONS POLARIS PHOENIX 200 Air Screw Tamper Proof (1.75 Turns Out) Jet Needle 2MKNN-4 clip Ignition System DC CDI Ignition Timing 32° +/- 2° @ 3000 RPM Spark Plug / Gap NGK® CR6HSA / 0.6-0.7 mm Driving System Type Constant Variable Transmission (CVT)
  • Page 93 SPECIFICATIONS POLARIS PHOENIX 200 CARBURETOR JETTING CHART AMBIENT TEMPERATURE °F: Below -30 to -15 to 0 to +20 +15 to +30 to +45 to Above °C: Below -34 to -26 to -18 to -9 to -1 to +7 to Above...
  • Page 94 SPECIFICATIONS 0-1800 (0-6000) 6 @ 14.7 grams 1800-3700 (6000-12000) 6 @ 9.5 grams...

  • Page 95: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS ENGINE LUBRICANT PART NUMBER DESCRIPTION 2870791 Fogging Oil (12 oz. Aerosol) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4- Cycle Oil (qt./.95 l) 2878919 PS-4 Extreme Duty Synthetic 10W-50 4- Cycle Oil (gal./3.8 l) GEARCASE / TRANSMISSION LUBRICANTS...
  • Page 96 POLARIS PRODUCTS ADDITIVES / MISCELLANEOUS PART NUMBER DESCRIPTION 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite® 565 Thread Sealant 2859044 POLARIS Battery Tender Charger...

  • Page 97: Troubleshooting

    Set gap to specs or replace plugs heat range Old or non-recommended fuel Replace with new fuel Incorrectly installed spark plug Your POLARIS dealer can assist. wires Incorrect ignition timing Your POLARIS dealer can assist Mechanical failure Your POLARIS dealer can assist.
  • Page 98 Inspect plug(s) and replace if necessary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Your POLARIS dealer can assist Low battery voltage Recharge the battery with 12.8 VDC Mechanical failure Your POLARIS dealer can assist...
  • Page 99 Add or change fuel, clean the fuel system fuel Low octane fuel Replace with recommended fuel Clogged air filter Replace filter Incorrect jetting Your POLARIS dealer can assist POSSIBLE RICH FUEL SOLUTION CAUSE Overuse of choke Inspect, clean, and/or replace spark plugs Fuel is very high octane...
  • Page 100 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Throttle release switch Your POLARIS dealer can assist malfunction Other mechanical failure Your POLARIS dealer can assist Overheated engine Clean engine exterior. Your POLARIS dealer can assist.

  • Page 101: Warranty

    REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage.
  • Page 102 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 103 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 104 If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 105 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
  • Page 106 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. Polaris Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 107 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 108 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.

  • Page 109: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 111 Driving Downhill ......42 Driving on a Sidehill (Sidehilling) . . . 42 Additives / Miscellaneous ... . 94 Driving on Slippery Surfaces .
  • Page 112 Main Key Switch......27 Phoenix 200 Specifications ..89 Maintenance Chart Key .
  • Page 113 Polishing the Vehicle ....78 Tires ........64 Pre-Ride Inspection .
  • Page 115 • avoid paved surfaces - pavement may seriously affect handling and control SCAN CODE FOR PRDUCT AND SAFETY INFORMATION. FOLLOW ALL INSTRUCTIONS AND WARNINGS For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. Polaris Sales Europe Sarl 2100 Highway 55 Place de I’Industrie 2...

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