Track Installation - Polaris 2003 Pro X Service Manual

CHASSIS/BRAKES/FINAL DRIVE
Driveshaft Installation, Cont.
6. Install chain tensioner. Finger tighten adjustment
bolt.
7. Install brake caliper assembly in chaincase.
CAUTION:
On models with hydraulic brakes, make sure caliper
piston is fully retracted into caliper to prevent brake
binding from preload of pads. On models equipped
with mechanical brakes make sure cam is fully re-
tracted.
8. Torque caliper mounting bolts to specification.
Caliper Mounting Bolt Torque -
28 - 30 ft. lbs. (38.6 - 41.4 Nm)

Track Installation

1. Tip machine back onto left side. Insert suspension,
into the track.
2. Install Torsion springs back onto the spring
retainers.
3. Move the suspension back and forth until front
torque arm mounting bolts can be started. Tighten
finger tight.
4. Rotate the suspension until the rear mount bolts can
be installed in the same manner as the front.
NOTE: For ease of installation, turn the front rear scis-
sor stops (FRSS) to low position. This allows the rear
torque arm to move forward more to line up holes.
CAUTION:
Make sure the suspension does not over center when
installing suspension, keep the Front Rear Scissor
Stop in contact with the Front Scissor stop.
5. Torque suspension mounting bolts to specification.
6. Return front rear scissor stops (FRSS) to original
position.
7. Align track (outlined in suspension section) and
tighten adjuster and rear shaft bolts to specification.
5.22
FRSS (Front Rear Scissor Stop)
PRO X shown