Separating Power Steering Cylinder - wsm RTV900 Workshop Manual

RTV900, WSM

(2) Separating Power Steering Cylinder

Steering Controller
1. Disconnect the power steering hoses (2), (3), (4), (5).
2. Remove the steering controller mounting screws and remove the
steering controller (1).
(When reassembling)
• Be sure to connect the power steering hoses to their original
position, and tighten them to the specified torque.
Power steering hose
Tightening torque
mounting nut
(1) Steering Controller
(2) Delivery Hose (Pump Port)
(3) Return Hose (Tank Port)
Power Steering Cylinder
1. Place the stand under the frame.
2. Remove the front wheels.
3. Remove the cotter pin and remove the slotted nut (2) for tie-rod
end (1).
4. Disconnect the power steering cylinder hoses (3), (4).
5. Cut the cords clamp.
6. Remove the power steering cylinder bracket (5), (7) mounting
screws and remove the power steering cylinder (6) with tie-rod.
(When reassembling)
• When inserting the cotter pin, if the slots in the nut do not align
with the cotter pin hole in tie-rod end, tighten the nut clockwise up
to next alignment.
• If should be within 30 degree.
• Loosen once and tighten again when the slit goes past the
nearest hole.
• After tightening the these slotted nut to specified torques, install
a cotter pin as shown in the figure left.
Tie-rod slotted nut
Power steering cylinder
Tightening torque
hose
Bracket mounting screw
(1) Tie-rod End RH
(2) Slotted Nut
(3) Power Steering Hose (RH)
(4) Power Steering Hose (LH)
6-S6
STEERING
28.4 to 30.0 N·m
2.9 to 3.1 kgf·m
20.9 to 22.1 lbf·ft
(4) Cylinder Hose RH (L Port)
(5) Cylinder Hose LH (R Port)
W1015456
17.7 to 34.3 N·m
1.8 to 3.5 kgf·m
13.0 to 25.3 lbf·ft
28.4 to 30.0 N·m
2.9 to 3.1 kgf·m
20.9 to 22.1 lbf·ft
103 to 117 N·m
10.5 to 12.0 kgf·m
76.0 to 86.7 lbf·ft
(5) Bracket RH
(6) Power Steering Cylinder
(7) Bracket LH
W1015900
KiSC issued 03, 2008 A