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MacroAir Technologies AirVolution D3 Installation Manual

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© 2015 MacroAir Technologies
Toll Free: 866 668 3247
Fax: 909 890 2313
w w w.macroairfans.com
1
Rev. Date 052215

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Summary of Contents for MacroAir Technologies AirVolution D3

  • Page 1 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 3: Table Of Contents

    Step 6 - Touchpad Remote Navigation and Operation ................51 6.1 Touchpad Remote Navigation......................52 6.2 Touchpad Remote Operation ......................53 Maintenance Information ..........................54 Technical Support ............................55 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 4: Caution & Safety

    Keep all body parts clear of moving part at all times. All electrical troubleshooting and repair must be done by a qualified technician and meet all applicable codes. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 5 Code compliance is the responsibility of the installer. Windy Conditions Fans should not be operated when wind is present. Fans should not be installed in applications where it is frequently windy. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 6: Fusing Chart

    2.6A / 5 2.9A / 5 2.4A / 5 3A / 5 3.6A / 5 3.8A / 5 Reference page 43 for installation. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 7: Fan Placement

    Make certain that fans are positioned so that the airfoil tips are at least 3 feet away from any area where a person may be able to extend outward to reach them. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 8: Fan Clearance - Standard Mount

    7 / 20 7 / 20 8 / 21 9 / 22 10 / 24 11 / 25 13 / 27 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 9: Fan Dimensions

    FINISH REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF MacroAir TECHNOLOGIES IS PROHIBITED. DO NOT SCALE DRAWING © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 10: Fan Components

    3/4” Socket 3/4” Combo Wrench Extension: 9/16” Socket 5/16” Allen Wrench Cover: 5/32” Allen Wrench Airfoils: 1/2” Socket 1/2” Combo Wrench © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 11: Step 1A - Standard Mount Installation

    Simple Mount. Use Step 1B if you purchased a Universal Mount. Choose the appropriate method for mounting the fan(s) based upon your specific application. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 12: Standard Mount

    REPRODUCTION IN PART OR AS A WHOLE Powdercoat Black WITHOUT THE WRITTEN PERMISSION OF MacroAir TECHNOLOGIES IS SCALE: 1:2 WEIGHT: PROHIBITED. DO NOT SCALE DRAWING © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...
  • Page 13 Standard Mount Components: A - Glulam Bracket (Optional) B - I-beam Clamps (Standard) © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 14: A Unistrut Span Mounting

    50ft-lbs. Recommended torque is based on 1/2-13’’ hardware. 1.1.3A: Tighten the locking hardware on the standard mount to 30 ft-lbs once the extension attachment point is level. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 15: A I-Beam Mounting

    I-beam or purlin. Ensure the clamps have maximum engagement on both sides and torque the hardware to 75 ft-lbs. 1.2.3A: Tighten the locking hardware (H) on the mount to 30 ft-lbs once the fan is level. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 16: A Glulam/Wood Beam Mounting

    Using a 1/2” wood bit drill out the four bolt holes from both sides. 1.3.4A: Install both brackets with the recommended hardware and hand tighten so the brackets are left moveable. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 17 1.3.5A: Tighten the locking hardware on the mount to 30 ft-lbs once the fan is level. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 18: Step 1B - Universal Mount Installation

    Simple Mount. Use Step 1A if you purchased a Standard Mount. Choose the appropriate method for mounting the fan(s) based upon your specific application. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 19: Universal Mount

    REPRODUCTION IN PART OR AS A WHOLE Powdercoat Black WITHOUT THE WRITTEN PERMISSION OF MacroAir TECHNOLOGIES IS SCALE: 1:2 WEIGHT: PROHIBITED. DO NOT SCALE DRAWING © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...
  • Page 20 Universal Mount Components: A - Glulam Bracket (Optional) B - I-beam Clamps (Standard) © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 21: B Unistrut Span Mounting

    Unistrut. Torque the bolts to 50ft-lbs. Recommended torque is based on 1/2-13’’ hardware. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 22: B I-Beam Mounting

    1.2.2B: Assemble the other shim and clamp on the other side and center the mount under the I-beam or purlin. Ensure the clamps have maximum engagement on both sides and torque the hardware to 75 ft-lbs. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 23: B Glulam/Wood Beam Mounting

    Using a 1/2” wood bit drill out the four bolt holes from both sides. 1.3.4B: Install both brackets with the recommended hardware and hand tighten so the brackets are left loose. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 24 1.3.6B: Once the Universal Mount is attached, tighten the Glulam brackets and ensure they are flush against the beam from top to bottom. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 25: Step 1C - Simple Mount Installation

    Universal Mount. Use Step 1C if you purchased a Simple Mount. Choose the appropriate method for mounting the fan(s) based upon your specific application. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 26: Simple Mount

    REPRODUCTION IN PART OR AS A WHOLE Powdercoat Black WITHOUT THE WRITTEN PERMISSION OF MacroAir TECHNOLOGIES IS SCALE: 1:2 WEIGHT: PROHIBITED. DO NOT SCALE DRAWING © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...
  • Page 27 Simple Mount Components: A - Glulam Bracket (Optional) B - I-beam Clamps (Standard) © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 28: C Unistrut Span Mounting

    Unistrut. Torque the bolts to 50ft-lbs. Recommended torque is based on 1/2-13’’ hardware. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 29: C I-Beam Mounting

    1.2.2C: Assemble the other shim and clamp on the other side and center the mount under the I-beam or purlin. Ensure the clamps have maximum engagement on both sides and torque the hardware to 75 ft-lbs. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 30: C Glulam/Wood Beam Mounting

    Using a 1/2” wood bit drill out the four bolt holes from both sides. 1.3.4C: Install both brackets with the recommended hardware and hand tighten so the brackets are left moveable. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 31 1.3.6C: Once the Standard Mount is attached, tighten the Glulam brackets and ensure they are flush against the beam from top to bottom. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 32: Step 2A - Extension And Motor Unit Installation For Standard Mount

    Unit Installation for Standard Mount Attach the extension to the bottom of the mount and the motor to the bottom of the extension. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 33: A Extension And Motor Unit Installation

    30 ft-lbs. DO NOT RUN THE FANS WITHOUT AIRFOILS. THE FAN IS NOT CONFIGURED TO OPERATE WITHOUT AIRFOILS ATTACHED. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 34: Step 2B Extension And Motor Unit Installation For Universal Mount

    Attach the extension adapter to the bottom of the mount and attach the extension to the extension adapter. Then, attach the motor to the bottom of the extension. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 35: B Extension And Motor Unit Installation

    Once the wiring and safety cable are installed, torque the bolts to 30 ft-lbs. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 36: Step 2C Extension And Motor Unit Installation For Simple Mount

    Unit Installation for Simple Mount Attach the extension to the bottom of the mount and the motor to the bottom of the extension. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 37: C Extension And Motor Unit Installation

    30 ft-lbs. DO NOT RUN THE FANS WITHOUT AIRFOILS. THE FAN IS NOT CONFIGURED TO OPERATE WITHOUT AIRFOILS ATTACHED. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 38: Step 3 - Safety Cable And Electrical Installation

    Step 3 - Safety Cable and Electrical Installation Follow one of the methods outlined in subsequent pages to install the safety cable. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 39: Safety Cable & Electrical Installation

    3.1.1: Remove the six bolts from the bottom cover to expose the on board controller. Be careful not to touch the electrical circuits or components on the board. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 40 NEC and local codes to ensure compliance. 3.1.3: Re-attach the bottom cover. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 41 3.1.2B :Connect the wires to the appropriate terminals as pictured in the diagram to the right. Voltage 208-240VAC WARNING: Keep hands away from components. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 42: Touchpad Remote Mounting

    Note: 100 feet of shielded CAT5e cable is provided standard. Up to 400 feet of cable can be ordered and 400 feet is the maximum distance allowed. Refer to the next page for dimensions. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 43: Touchpad Remote Dimensions

    3.3 Touchpad Remote Dimensions Remote Enclosure Remote LCD Display © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 44: Safety Cable & Electrical Installation

    3.4.3: Connect to power in compliance with local and state codes. This device may require a disconnect that is outside of the swept area of the airfoils to comply with OSHA (not provided). Refer to the above illustration for the Final Results. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 45: Fuse Disconnect Switch Installation

    UNLESS OTHERWISE SPECIFIED: NAME DATE E.V. 794 S Allen St. San Bernardino, CA 92408 DRAWN 4/13/2015 DIMENSIONS ARE IN INCHES © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com TOLERANCES: TITLE: 3/13/2015 G.H.

  • Page 46: Emergency Disconnect Schematic

    A - Remote Harness (found in single fan remote enclosure) B - Terminal Block Connector 3.6.1: Use the schematic above to connect the fan(s) to an emergency stop (i.e. fire alarm system). © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 47: Step 4 - Guy Wire Installation

    Step 4 - Guy Wire Installation Install the Guy wires and Guy wire cord. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 48: Guy Wire Installation

    4.1.3: Avoid any sharp edges that may contact the Guy wire. Guy wires need to be attached to the building structure via 1/2’’ eye lags or bolts with the provided cable clamps. NOTE: Do not wrap the Guy wires around the building structure. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 49 4.1.6: Once all of the Guy wires are snug and the fan unit is stable and level, tighten the jam nuts on the turnbuckles. NOTE: Do not use tools to tighten the turnbuckles; only use tools to tighten the jam nuts. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 50: Guy Wire Cord Installation

    Picture 4 THE CORD IS CUT TO A PREDETERMINED LENGTH Picture 5 FOR PROPER TENSION. DO NOT EXCESSIVELY STRETCH THE CORD. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 51: Step 5 - Airfoil Installation

    Step 5 - Airfoil Installation Attach the airfoils and safety retainer links to the airfoil struts. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 52: Airfoil Installation

    5.1.2: Repeat last step until all airfoils and safety links are installed. Once everything is in place, torque the bolts to 20 ft-lbs. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 53: Step 6 - Touchpad Remote Navigation And Operation

    Navigation and Operation Choose one of the two methods to mount the touchpad remote and configure the fan diameter for initial operation. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

  • Page 54: Touchpad Remote Navigation

    D - Speed Box: Real-time indication of fan speed E - Navigation: Navigate to the next screen F - Fan Diameter Selection: Hidden button to navigate back to the fan diameter selection screen © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 55: Touchpad Remote Operation

    866-668-3247. 6.2.3: To view your fan’s operating hours, navigate from the home screen to the far right screen. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 56: Maintenance Information

    NOTE: If there are issues or concern discovered during an inspection, please contact the service and technical support department at MacroAir for help. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 57: Technical Support

    For installation assistance, application questions, technical sales support & any other inquiries, please contact our technical support team at (866) 668-3247. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...
  • Page 60 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 052215...

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