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MacroAir Technologies AirVolution 550 Installation Manual

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© 2015 MacroAir Technologies
Toll Free: 866 668 3247
Fax: 909 890 2313
w w w.macroairfans.com
1
Rev. Date 090415

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Summary of Contents for MacroAir Technologies AirVolution 550

  • Page 1 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 3: Table Of Contents

    6.1 Touchpad Remote Navigation....................46 6.2 Touchpad Remote Operation ....................47 Maintenance Information ........................48 Troubleshooting ..........................49 Warranty and Technical Support ......................53 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 4: Caution & Safety

    Keep all body parts clear of moving part at all times. All electrical troubleshooting and repair must be done by a qualified technician and meet all applicable codes. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 5 Code compliance is the responsibility of the installer. Windy Conditions Fans should not be operated when wind is present. Fans should not be installed in applications where it is frequently windy. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 6: Fusing Chart

    480 VAC 3-Phase 2.9A / 5 3.5A / 5 600 VAC 3-Phase 2.3A / 5* 2.8A / 5* *Indicates ‘NOT UL LISTED’ © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 7: Fan Placement

    Such equipment can be used effectively in conjunction with HVLS fans but the discharge must be located outside of the swept area of the fan. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 8: Fan Clearance - Rapid Mount Industrial

    7 / 35 9 / 36 11 / 36 13 / 36 15 / 37 16 / 37 18 / 37 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 9: Fan Clearance - Universal Mount

    3 / 15 3 / 16 3 / 16 3 / 16 3 / 16 3 / 16 4 / 16 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 10: Fan Dimensions

    Rapid Mount industrial. A clearance of less than this can be achieved by using a Rigid Mount. Refer to the Fan Clearance & Placement charts on pages 5 and 6 for allowable mounting options. 6.105 20'-0" © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 11: Fan Components

    3/4” Socket 3/4” Combo Wrench Drop Length: 9/16” Socket 5/16” Allen Wrench Cover: 5/32” Allen Wrench Airfoils: 1/2” Socket 1/2” Combo Wrench © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 12: Step 1A - Rapid Mount Industrial Installation

    Mount Industrial. Use Step 1B if you purchased a Universal Mount. Choose the appropriate method for mounting the fan(s) based upon your specific application. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 13: Rapid Mount Industrial

    B - Top Plate C - Drop Length Attachment Point WARNING: Do not disassemble the inner portion (ball) of the mount for any reason. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 14 Rapid Mount Industrial Components: A - Glulam Bracket (Optional) B - I-beam Clamps (Standard) © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 15: A Unistrut Span Mounting

    50ft-lbs. Recommended torque is based on 1/2-13’’ hardware. 1.1.3A: Tighten the locking hardware on the rapid mount to 30 ft-lbs once the drop length attachment point is level. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 16: A I-Beam Mounting

    I-beam or purlin. Ensure the clamps have maximum engagement on both sides and torque the hardware to 75 ft-lbs. 1.2.3A: Tighten the locking hardware (E) on the mount to 30 ft-lbs once the fan is level. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 17: A Glulam/Wood Beam Mounting

    Using a 1/2” wood bit drill out the four bolt holes from both sides. 1.3.4A: Install both brackets with the recommended hardware and hand tighten so the brackets are left moveable. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 18 1.3.5A: Tighten the locking hardware (E) on the mount to 30 ft-lbs once the fan is level. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 19: Step 1B - Universal Mount Installation

    Mount. Use Step 1A if you purchased a Rapid Mount Industrial. Choose the appropriate method for mounting the fan(s) based upon your specific application. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 20: Universal Mount

    Universal Mount Components: A - Top Plate B - Drop Length Adapter Attachment Point © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...
  • Page 21 Universal Mount Components: A - Glulam Bracket (Optional) B - I-beam Clamps (Standard) © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 22: B Unistrut Span Mounting

    Unistrut. Torque the bolts to 50ft-lbs. Recommended torque is based on 1/2-13’’ hardware. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 23: B I-Beam Mounting

    1.2.2B: Assemble the other shim and clamp on the other side and center the mount under the I-beam or purlin. Ensure the clamps have maximum engagement on both sides and torque the hardware to 75 ft-lbs. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 24: B Glulam/Wood Beam Mounting

    Using a 1/2” wood bit drill out the four bolt holes from both sides. 1.3.4B: Install both brackets with the recommended hardware and hand tighten so the brackets are left loose. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 25 1.3.6B: Once the Universal Mount is attached, tighten the Glulam brackets and ensure they are flush against the beam from top to bottom. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 26: Step 2A - Drop Length And Motor Unit Installation For Rapid Mount Industrial

    Mount Industrial Attach the drop length to the bottom of the mount and the motor to the bottom of the drop length. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 27: A Drop Length And Motor Unit Installation

    Do not remove the plastic cover until after the fan is mounted. The center cap on the plastic cover (I) may be removed to feed wires through the hollow motor shaft. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 28: Step 2B Drop Length And Motor Unit Installation For Universal Mount

    Then, attach the motor to the bottom of the drop length. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 29: B Drop Length And Motor Unit Installation

    Do not remove the plastic cover until after the fan is mounted. The center cap on the plastic cover (L) may be removed to feed wires through the hollow motor shaft. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 30: Step 3 - Safety Cable And Electrical Installation

    Step 3 - Safety Cable and Electrical Installation Follow one of the methods outlined in subsequent pages to install the safety cable. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 31: Safety Cable & Electrical Installation

    Note: Make sure the fan is run only when the cover re-installed. The drive should only be operated in a pollution degree 2 environment. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 32 Use the provided ring terminal kit to terminate the ends of the power cable or wires and refer to NEC and local codes to ensure compliance. 3.1.3: Re-attach the bottom cover. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 33 WARNING: Keep hands away from components. CAUTION: RISK OF ELECTRIC SHOCK. The bus capacitors discharge to a level below 50V DC in 1 minute. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...
  • Page 34 Ring Terminals Motor Cable: #8 Ring Terminal 12-10 gauge. Incoming Power: #8 Ring Terminal 12-10 or 16-14 gauge depending upon incoming wire gauge. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 35: Analog Wiring Control Schematic

    Do not daisy chain the analog remote wiring. Each fan must have its own analog control point. Note: Fans must be ordered for analog control as they require network configuration to enable analog terminals. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 36: Touchpad Remote Mounting

    Note: 100 feet of shielded CAT5e cable is provided standard. Up to 400 feet of cable can be ordered and 400 feet is the maximum distance allowed. Refer to the next page for dimensions. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 37 3.3 Touchpad Remote Dimensions Remote Enclosure Remote LCD Display © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 38: Safety Cable & Electrical Installation

    3.4.3: Connect to power in compliance with local and state codes. This device may require a disconnect that is outside of the swept area of the airfoils to comply with OSHA (not provided). Refer to the above illustration for the Final Results. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 39: Fuse Disconnect Switch Installation

    UNLESS OTHERWISE SPECIFIED: NAME DATE E.V. 794 S Allen St. San Bernardino, CA 92408 DRAWN 4/13/2015 DIMENSIONS ARE IN INCHES © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com TOLERANCES: TITLE: 3/13/2015 G.H.

  • Page 40: Emergency Disconnect Schematic

    A - Remote Harness (found in single fan remote enclosure) B - Terminal Block Connector 3.6.1: Use the schematic above to connect the fan(s) to an emergency stop (i.e. fire alarm system). © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 41: Step 4 - Guy Wire Installation

    Step 4 - Guy Wire Installation Install the Guy wires and Guy wire cord. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 42: Guy Wire Installation

    4.1.3: Avoid any sharp edges that may contact the Guy wire. Guy wires need to be attached to the building structure via 1/2’’ eye lags or bolts with the provided cable clamps. NOTE: Do not wrap the Guy wires around the building structure. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 43 4.1.6: Once all of the Guy wires are snug and the fan unit is stable and level, tighten the jam nuts on the turnbuckles. NOTE: Do not use tools to tighten the turnbuckles; only use tools to tighten the jam nuts. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 44: Guy Wire Cord Installation

    Picture 4 THE CORD IS CUT TO A PREDETERMINED LENGTH Picture 5 FOR PROPER TENSION. DO NOT EXCESSIVELY STRETCH THE CORD. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 45: Step 5 - Airfoil Installation

    Step 5 - Airfoil Installation Attach the airfoils and safety retainer links to the airfoil struts. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 46: Airfoil Installation

    WARNING: To reduce the risk of personal injury, do not bend the airfoils or airfoil struts when installing the airfoils, balancing the airfoils, or cleaning the fan. Do not insert foreign objects in between rotating fan airfoils. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 47: Step 6 - Touchpad Remote Navigation And Operation

    Navigation and Operation Choose one of the two methods to mount the touchpad remote and configure the fan diameter for initial operation. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 48: Touchpad Remote Navigation

    D - Speed Box: Real-time indication of fan speed E - Navigation: Navigate to the next screen F - Fan Diameter Selection: Hidden button to navigate back to the fan diameter selection screen © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 49: Touchpad Remote Operation

    866-668-3247. 6.3.4: To view your fan’s operating hours, navigate from the home screen to the far right screen. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 50: Maintenance Information

    NOTE: If there are issues or concern discovered during an inspection, please contact the service and technical support department at MacroAir for help. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 51: Troubleshooting

    /or falls below the damaged warning value. Motor Temperature Auto- 1008 110C Fan stops High Fault Reset © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...
  • Page 52 1016 Exceeded Reset properly installed Verify no blade roots are rubbing on the heatsink IGNORE for FW 7993, SFTC-2411-01 v1.0 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...
  • Page 53 Noise on the comms line Accelerometer Read Auto- Power cycle the 1022 Fan will not run Fault Reset controller 1023 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...
  • Page 54 Something wrong with motor calibration routine at factory For all other fault codes, please call Technical Support at (866) 668-3247. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

  • Page 55: Warranty And Technical Support

    Technical Support For installation assistance, application questions, technical sales support & any other inquiries, please contact our technical support team at (866) 668-3247. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 58 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 090415...

This manual is also suitable for:

Airvolution 780

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