MacroAir Technologies AirVolution-D 550 Installation Manual
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MacroAir Technologies AirVolution-D 550 Installation Manual

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© 2018 MacroAir Technologies
Toll Free: 866 668 3247
Fax: 909 890 2313
w w w.macroairfans.com
i
Rev. Date 040218

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Summary of Contents for MacroAir Technologies AirVolution-D 550

  • Page 1 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 2: Table Of Contents

    Mounting Plate Dimentions ....................... 65 Mounting Bracket Dimentions ......................66 Touchpad Dimentions ........................67 Troubleshooting ..........................68 Warranty and Technical Support ....................... 74 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 3: Caution & Safety

    Many of the parts of this unit operate at live voltage. DO NOT TOUCH. Install all covers before applying power or starting and stopping the unit. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 4 (Universal Mounts). In addition, guy wires keep the fan stable in case of earthquakes or in “outdoor” installations where high wind conditions may occur. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 5 Check all relevant codes to make sure that all product certifications, product listings, and building regulations are met. Code compliance is the responsibility of the installer. Windy Conditions Fans should not be operated when wind is present. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 6: Fusing Chart

    C10G16 C10G20 FUSES 420004 420006 420008 4200010 4200012 4200016 4200020 FUSES Mersen fuses: http://ep-us.mersen.com/products/catalog/line/ferrule-fuse-links-10x38-gg-400-to-690vac/ Eaton Fuses: http://www.cooperindustries.com/content/public/en/bussmann/electrical/products/iec_british0/class_gg_gl_ ferrulefuses/class_gg_gl_ferrulefuses10x38mm.resources.html DF Fuses: http://www.df-sa.es/products/cylindrical/gg-fuse-links © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 7: Fan Placement & Clearance

    1.5 times the diameter of the fan. This system will diminish the capacity of the HVLS fan. Proper systems orientation will provide an enhancement to the Indoor Air Quality (IAQ) and occupant comfort. Refer to next page for illustration. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 8: Fan Clearance - Universal Mount

    HVAC Diffuser with airflow ABOVE fan space from diffuser at least 2 x diameter away from intake/discharge © 2017 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 9 9 / 23 11 / 24 13 / 26 N/A** N/A** **Contact MacroAir if you require drop lengths greater than 10 ft © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 10: Fan Clearance - Rapid Mount Industrial

    13 / 40 15 / 20 17 / 42 19 / 43 22 / 44 25 / 46 29 / 48 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 11: Fan Dimensions

    Rapid Mount industrial or Universal Mount. A clearance less than this is not allowed. Refer to the Fan Clearance & Placement charts on pages 6-9 for required fan clearance and mounting conditions. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 12: Components (Universal Mount)

    Read the entire manual before beginning the installation of the fan. Additional parts may be required, including, but not limited to, guy wire attachment hardware, extra cable, Unistrut, and bolts for Glulam mounting. Power cable is not provided. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 13: Components (Rapid Mount)

    Industrial. Read the entire manual before beginning the installation of the fan. Additional parts may be required, including, but not limited to, guy wire attachment hardware, extra cable, Unistrut, and bolts for Glulam mounting. Power cable is not provided. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 14: Fan Components & Tools

    Fan Components and Tools Tools Required: 3/4" 9/16" 1/2" Note: A drill and drill bits will also be required when mounting to Glulams © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 15: Mounts

    If you purchased the Noise/Vibration Dampening Pad (optional): Place Noise Dampening Pad between mount and mounting surface for all mounts and mounting styles Noise Dampening Pad © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 16: Universal Mount

    Universal Mount I-Beam mounting starts on page 16 Universal Mount Glulam mounting starts on page 18 Universal Mount Unistrut mounting starts on page 20 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 17: Universal Mount I-Beam (Steel Truss Mounting)

    1.1.1 Universal Mount I-Beam (Steel Truss Mounting) Use this method for steel trusses and I-Beams over 3” in width. Hand Tighten © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 18 1.1.1 Universal Mount I-Beam Hand Tighten Center the Mount 75 ft-lbs [102 N-m] 3/4” Complete I-Beam mount installation and turn to page 22 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 19: Universal Mount Glulam

    1/2" bolt clearance Holes can be oversized for leveling the mount 75 ft-lbs 75 ft lbs [102 N-m] © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 20 1.1.2 Universal Mount Glulam 75 ft-lbs 75 ft-lbs [102 N-m] Complete Glulam mount installation and turn to page 22 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 21: Universal Mount Unistrut

    NOTE: Mounting to C- and Z-purlins requires Unistrut span mounting. Mounting to trusses under three (3) inches in width requires two or more trusses to be linked with Unistrut. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 22 Loctite 243 Loctite 243 recomended recomended 3/4” 50 ft-lbs 50 ft-lbs [68 N-m] Complete Unistrut mount installation and turn to page 22 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 23: Universal Mount Extension Tube

    CAT5e cable. NOTE: For networks, please refer to the network controller or AirLynk manual for CAT5e wiring instructions. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 24 1.2 All Universal Mounts Extension Tube Be careful of wires 30 ft-lbs [41 N-m] © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 25: Universal Mount Motor Unit

    Must use Guy Wire Brackets when installing the Universal Mount Two people can lift the fan if a lift is not available. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 26 CAUTION: Do not put force onto the building with the lift. 9/16” Be careful of wires 30 ft-lbs 30 ft-lbs [41 N-m] © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 27 Universal Mount I-Beam safety cable starts on page 27 Universal Mount Glulam safety cable starts on page 28 Universal Mount Unistrut safety cable starts on page 29 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 28: Universal Mount I-Beam Safety Cable

    Avoid sharp edges. Run safety cable around I-Beam Tighten both nuts Complete safety cable installation and turn to page 45 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 29: Universal Mount Glulam Safety Cable

    Run safety cable Run safety cable though hole Tighten both nuts Tighten both nuts Complete safety cable installation and turn to page 45 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 30: Universal Mount Unistrut Safety Cable

    If you are unsure how to secure the safety cable properly, contact a structural engineer. Complete safety cable installation and turn to page 45 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 31: Rapid Mount Industrial

    Glulam (2) I-Beam mounting starts on page 31 Glulam mounting starts on page 33 Unistrut mounting starts on page 35 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 32: Rapid Mount Industrial I-Beam (Steel Truss Mounting)

    2.1.1 Rapid Mount Industrial I-Beam (Steel Truss Mounting) Use this method for steel trusses and I-beams over 3” in width. Hand Tighten © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 33 Hand Tighten Center the Mount 75 ft-lbs 75 ft-lbs [102 N-m] Complete Rapid Mount I-Beam installation and turn to page 37 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 34: Rapid Mount Industrial Glulam

    1/2" bolt clearance Holes can be oversized for leveling the mount 75 ft-lbs 75 ft lbs [102 N-m] © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 35 2.1.2 Rapid Mount Industrial Glulam 3/4” 75 ft-lbs 75 ft-lbs [102 N-m] Complete Rapid Mount Glulam installation and turn to page 37 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 36: Rapid Mount Industrial Unistrut

    NOTE: Mounting to C- and Z-purlins requires Unistrut span mounting. Mounting to trusses under three (3) inches in width requires two or more trusses to be linked with Unistrut. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 37 Loctite 243 Loctite 243 recomended recomended 50 ft-lbs 50 ft-lbs [68 N-m] Complete Rapid Mount Unistrut installation and turn to page 37 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 38: Rapid Mount Industrial Extension Tube

    CAT5e cable. NOTE: For networks, please refer to the network controller or AirLynk manual for CAT5e wiring instructions. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 39 2.2 All Rapid Mounts Industrial Extension Tube Be careful of wires 9/16” 30 ft-lbs 30 ft-lbs [41 N-m] © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 40: Rapid Mount Industrial Motor Unit

    Remove six (6) screws and the bottom cover. Be careful not to damage the electrical components with the cover removed. Two people can lift the fan if a lift is not available. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 41 Be careful of wires Note: If purchased with the guy wire assembly, the guy wire brackets must be installed at this stage. See page 25 for more details. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 42 Rapid Mount Industrial I-Beam safety cable starts on page 42 Rapid Mount Industrial Glulam safety cable starts on page 43 Rapid Mount Industrial Unistrut safety cable starts on page 44 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 43: Rapid Mount Industrial I-Beam Safety Cable

    Avoid sharp edges. Run safety cable around I-Beam Tighten both nuts Complete safety cable installation and turn to page 45 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 44: Rapid Mount Industrial Glulam Safety Cable

    Run safety cable Run safety cable though hole though hole Tighten both nuts Complete safety cable installation and turn to page 45 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 45: Rapid Mount Industrial Unistrut Safety Cable

    Avoid sharp edges. If you are unsure how to secure the safety cable properly, contact a structural engineer. Complete safety cable installation and turn to page 45 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 46: Guy Wire Installation

    Wire Rope (4) 19ft (A), 23ft (B), or 33ft (C) 1/4" Quicklink (4) Wire Rope Clamp (8) Turn Buckle (4) 45° © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 47 I-Bolts can be used when mounting to wood Glulams. Do not wrap guy wires around the building structure. Tighten both nuts © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 48 NOTE: Do not use tools to tighten the turnbuckles; only use tools to tighten the jam nuts. The guy wires MUST be taut so that there is no movement in the motor or extension tube. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 49 Bend Cord Through Clip Note: The cord is cut to a predetermined length for proper tension. DO NOT excessively stretch the cord. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 50: Drive Installation

    Ensure ground wire is properly attached CAUTION: RISK OF ELECTRIC SHOCK. The bus capacitors discharge to a level below 50V DC in 1 minute. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 51: Drive Installation Low Voltage

    WARNING: DO NOT RUN FANS WITHOUT AIRFOILS. THE FANS ARE NOT CONFIGURED TO OPERATE WITHOUT AIRFOILS ATTACHED. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 52: Drive Installation High Voltage

    WARNING: DO NOT RUN FANS WITHOUT AIRFOILS. THE FANS ARE NOT CONFIGURED TO OPERATE WITHOUT AIRFOILS ATTACHED. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 53: Control Wiring

    Forward IN 4 Reverse IN 3 Blue/White Common Speed Brown IN 5 Green/White Detail A Speed SPEED POT (VIEWED FROM BACK) © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 54: Airfoil And Retainer Link Installation

    Do not insert foreign objects in between rotating fan airfoils. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 55: Airfoil And Retainer Link Installation

    5. Airfoil and Retainer Link Installation Hand Tighten Hand Tighten Repeat the last three steps until all six blades and retaining links are in place. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 56 5. Retainer Link and Cover Installation 20 ft-lbs 20 ft-lbs [27 N-m] © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 57 5. Airfoil Installation © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 58: Fuse Disconnect Switch Installation

    For a single phase system, phase 1 would be connected to L1, neutral would be connected to L2, and L3 would be left not terminated. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 59: Emergency Disconnect Schematic

    WITHOUT THE WRITTEN PERMISSION OF MacroAir TECHNOLOGIES IS Not to Scale WEIGHT: SHEET 1 OF 1 PROHIBITED. DO NOT SCALE DRAWING © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 60: Touchpad Remote Mounting

    7.1 Touchpad Remote Mounting Place anchors into wall Remove plastic punchouts Flush Mounting is also available with a standard electrical box (not provided). © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 61 Note: 100 feet of shielded stranded CAT5e cable is provided standard. Up to 400 feet of cable can be ordered, and 400 feet is the maximum distance allowed. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 62 7.1 Touchpad Remote Mounting The provided shielded stranded CAT5e cable from the fan is plugged into the top of the enclosure. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 63: Touchpad Remote Navigation

    D - Speed Box: Real-time indication of fan speed E - Navigation: Navigate to the next screen F - Settings: Displays settings and information about the fan © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 64: Touchpad Remote Operation

    866-668-3247. 6.2.4: To view your fan’s operating hours, navigate from the home screen to the far right screen. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 65: Maintenance Information

    NOTE: If there are issues or concern discovered during an inspection, please contact the service and technical support department at MacroAir for help. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 66: Mounting Plate Dimentions

    Mounting Plate Dimensions Universal Mount Rapid Mount © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 67: Mounting Bracket Dimentions

    Mounting Bracket Dimensions I-Beam Bracket Glulam Bracket © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 68: Touchpad Dimentions

    Touchpad Remote Dimensions Remote Enclosure Remote LCD Display © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 69: Troubleshooting

    4. Confirm that motor wiring is correct (A is white, B is black and C is red) © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 70 60C below the warning value. 5. Start the fan earlier in the day before the ambient temperature rises © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 71 5. If fan shuts off above 95%, set fine Grinding/ tuning to 5. If it shuts off above 90%, use ”Groaning” a fine tuning of 10 Sounds © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 72 5. Confirm that repeaters are properly installed on the network 6. Double check network splices 7. Plug touchpad directly into board © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 73 Issues Warning installed on the network 5. Double check network splices 6. Plug touchpad directly into board 7. Confirm Baud rate © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...
  • Page 74 15 seconds 3. Perform Power calibration For all other fault codes, please call Technical Support at (866) 668-3247. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

  • Page 75: Warranty And Technical Support

    Technical Support For installation assistance, application questions, technical sales support and any other inquiries, please contact MacroAir at (866) 668-3247. © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 76 © 2018 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 040218...

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