MacroAir Technologies AirVolution D3 Installation Manual
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MacroAir Technologies AirVolution D3 Installation Manual

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TOTAL FACILITY SOLUTIONS
(800) 274-8730
www.liftandaircompressor.com
© 2015 MacroAir Technologies
Toll Free: 866 668 3247
Fax: 909 890 2313
w w w.macroairfans.com
1
Rev. Date 030515

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Summary of Contents for MacroAir Technologies AirVolution D3

  • Page 1 TOTAL FACILITY SOLUTIONS (800) 274-8730 www.liftandaircompressor.com © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...
  • Page 2 TOTAL FACILITY SOLUTIONS (800) 274-8730 www.liftandaircompressor.com...

  • Page 3: Table Of Contents

    Step 6 - Touchpad Remote Navigation and Operation ..............41 6.1 Touchpad Remote Navigation....................42 6.2 Touchpad Remote Operation ....................43 Maintenance Information ........................44 Technical Support ..........................45 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 4: Caution & Safety

    Keep all body parts clear of moving part at all times. All electrical troubleshooting and repair must be done by a qualified technician and meet all applicable codes. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 5 Code compliance is the responsibility of the installer. Windy Conditions Fans should not be operated when wind is present. Fans should not be installed in applications where it is frequently windy. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 6: Fusing Chart

    208-240 VAC 3-Phase 2.6A / 5 2.9A / 5 2.4A / 5 3A / 5 3.6A / 5 3.8A / 5 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 7: Fan Placement

    Make certain that fans are positioned so that the airfoil tips are at least 3 feet away from any area where a person may be able to extend outward to reach them. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 8: Fan Clearance - Standard Mount

    7 / 20 7 / 20 8 / 21 9 / 22 10 / 24 11 / 25 13 / 27 © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 9: Fan Dimensions

    FINISH REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF MacroAir TECHNOLOGIES IS DO NOT SCALE DRAWING PROHIBITED. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 10: Fan Components

    3/4” Socket 3/4” Combo Wrench Extension: 9/16” Socket 5/16” Allen Wrench Cover: 5/32” Allen Wrench Airfoils: 1/2” Socket 1/2” Combo Wrench © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 11: Step 1A - Standard Mount Installation

    Mount. Use Step 1B if you purchased a Universal Mount. Choose the appropriate method for mounting the fan(s) based upon your specific application. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 12: Standard Mount

    REPRODUCTION IN PART OR AS A WHOLE Powdercoat Black WITHOUT THE WRITTEN PERMISSION OF MacroAir TECHNOLOGIES IS SCALE: 1:2 WEIGHT: DO NOT SCALE DRAWING PROHIBITED. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...
  • Page 13 TOTAL FACILITY SOLUTIONS (800) 274-8730 www.liftandaircompressor.com Standard Mount Components: A - Glulam Bracket (Optional) B - I-beam Clamps (Standard) © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 14: A Unistrut Span Mounting

    50ft-lbs. Recommended torque is based on 1/2-13’’ hardware. 1.1.3A: Tighten the locking hardware on the standard mount to 30 ft-lbs once the extension attachment point is level. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 15: A I-Beam Mounting

    I-beam or purlin. Ensure the clamps have maximum engagement on both sides and torque the hardware to 75 ft-lbs. 1.2.3A: Tighten the locking hardware (H) on the mount to 30 ft-lbs once the fan is level. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 16: A Glulam/Wood Beam Mounting

    Using a 1/2” wood bit drill out the four bolt holes from both sides. 1.3.4A: Install both brackets with the recommended hardware and hand tighten so the brackets are left moveable. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 17 1.3.5A: Tighten the locking hardware on the mount to 30 ft-lbs once the fan is level. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 18: Step 1B - Universal Mount Installation

    Mount. Use Step 1A if you purchased a Standard Mount. Choose the appropriate method for mounting the fan(s) based upon your specific application. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 19: Universal Mount

    REPRODUCTION IN PART OR AS A WHOLE Powdercoat Black WITHOUT THE WRITTEN PERMISSION OF MacroAir TECHNOLOGIES IS SCALE: 1:2 WEIGHT: PROHIBITED. DO NOT SCALE DRAWING © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...
  • Page 20 TOTAL FACILITY SOLUTIONS (800) 274-8730 www.liftandaircompressor.com Universal Mount Components: A - Glulam Bracket (Optional) B - I-beam Clamps (Standard) © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 21: B Unistrut Span Mounting

    Unistrut. Torque the bolts to 50ft-lbs. Recommended torque is based on 1/2-13’’ hardware. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 22: B I-Beam Mounting

    1.2.2B: Assemble the other shim and clamp on the other side and center the mount under the I-beam or purlin. Ensure the clamps have maximum engagement on both sides and torque the hardware to 75 ft-lbs. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 23: B Glulam/Wood Beam Mounting

    Using a 1/2” wood bit drill out the four bolt holes from both sides. 1.3.4B: Install both brackets with the recommended hardware and hand tighten so the brackets are left loose. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 24 1.3.6B: Once the Universal Mount is attached, tighten the Glulam brackets and ensure they are flush against the beam from top to bottom. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 25: Step 2A - Extension And Motor Unit Installation For Standard Mount

    Unit Installation for Standard Mount Attach the extension to the bottom of the mount and the motor to the bottom of the extension. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 26: A Extension And Motor Unit Installation

    30 ft-lbs. DO NOT RUN THE FANS WITHOUT AIRFOILS. THE FAN IS NOT CONFIGURED TO OPERATE WITHOUT AIRFOILS ATTACHED. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 27: Step 2B Extension And Motor Unit Installation For Universal Mount

    Attach the extension adapter to the bottom of the mount and attach the extension to the extension adapter. Then, attach the motor to the bottom of the extension. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 28: B Extension And Motor Unit Installation

    Once the wiring and safety cable are installed, torque the bolts to 30 ft-lbs. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 29: Step 3 - Safety Cable And Electrical Installation

    Step 3 - Safety Cable and Electrical Installation Follow one of the methods outlined in subsequent pages to install the safety cable. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 30: Safety Cable & Electrical Installation

    3.1.1: Remove the six bolts from the bottom cover to expose the on board controller. Be careful not to touch the electrical circuits or components on the board. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 31 NEC and local codes to ensure compliance. 3.1.3: Re-attach the bottom cover. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 32 3.1.2B :Connect the wires to the appropriate terminals as pictured in the diagram to the right. Voltage 208-240VAC WARNING: Keep hands away from components. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 33: Touchpad Remote Mounting

    Note: 100 feet of CAT5e cable is provided standard. Up to 400 feet of cable can be ordered and 400 feet is the maximum distance allowed. Refer to the next page for dimensions. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 34 TOTAL FACILITY SOLUTIONS (800) 274-8730 www.liftandaircompressor.com 3.3 Touchpad Remote Dimensions Remote Enclosure Remote LCD Display © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 35: Safety Cable & Electrical Installation

    3.4.3: Connect to power in compliance with local and state codes. This device may require a disconnect that is outside of the swept area of the airfoils to comply with OSHA (not provided). Refer to the above illustration for the Final Results. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 36: Emergency Disconnect Schematic

    A - Remote Harness (found in single fan remote enclosure) B - Terminal Block Connector 3.5.1: Use the schematic above to connect the fan(s) to an emergency stop (i.e. fire alarm system). © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 37: Step 4 - Guy Wire Installation

    TOTAL FACILITY SOLUTIONS (800) 274-8730 www.liftandaircompressor.com Step 4 - Guy Wire Installation Install the Guy wires and Guy wire cord. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 38: Guy Wire Installation

    4.1.3: Avoid any sharp edges that may contact the Guy wire. Guy wires need to be attached to the building structure via 1/2’’ eye lags or bolts with the provided cable clamps. NOTE: Do not wrap the Guy wires around the building structure. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...
  • Page 39 4.1.6: Once all of the Guy wires are snug and the fan unit is stable and level, tighten the jam nuts on the turnbuckles. NOTE: Do not use tools to tighten the turnbuckles; only use tools to tighten the jam nuts. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 40: Guy Wire Cord Installation

    Picture 4 THE CORD IS CUT TO A PREDETERMINED LENGTH Picture 5 FOR PROPER TENSION. DO NOT EXCESSIVELY STRETCH THE CORD. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 41: Step 5 - Airfoil Installation

    TOTAL FACILITY SOLUTIONS (800) 274-8730 www.liftandaircompressor.com Step 5 - Airfoil Installation Attach the airfoils and safety retainer links to the airfoil struts. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 42: Airfoil Installation

    5.1.2: Repeat last step until all airfoils and safety links are installed. Once everything is in place, torque the bolts to 20 ft-lbs. Final Results: © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 43: Step 6 - Touchpad Remote Navigation And Operation

    Navigation and Operation Choose one of the two methods to mount the touchpad remote and configure the fan diameter for initial operation. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

  • Page 44: Touchpad Remote Navigation

    D - Speed Box: Real-time indication of fan speed E - Navigation: Navigate to the next screen F - Fan Diameter Selection: Hidden button to navigate back to the fan diameter selection screen © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 45: Touchpad Remote Operation

    866-668-3247. 6.3.4: To view your fan’s operating hours, navigate from the home screen to the far right screen. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 46: Maintenance Information

    Cleaning the fan before switching directions will prevent dust and other particles from falling off the fan airfoils that are now turning in the opposite direction. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com...

  • Page 47: Technical Support

    For installation assistance, application questions, technical sales support & any other inquiries, please contact our technical support team at (866) 668-3247. © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...
  • Page 48 TOTAL FACILITY SOLUTIONS (800) 274-8730 www.liftandaircompressor.com © 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 w w w.macroairfans.com Rev. Date 030515...

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