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Maytag MAH2400AW Service Manual

Compact washer
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Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
Compact
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
Washer
This manual includes, but is
not limited to the following:
MAH2400AW*
16023430
Revision 0
©2004 Maytag Services

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  Summary of Contents for Maytag MAH2400AW

  • Page 1 Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. Compact This Base Manual covers general information...
  • Page 2: Important Information

    Important Notices for Technicians and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service.
  • Page 3: Table Of Contents

    Front Panel/ Door Latch Removal ......20 Motor and Belt Removal ..........21 Tub Pulley Removal ..........22 Tub Removal ............. 22 Appendix A Installation Instructions ..........27 Appendix B Use And Care ............36 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 4: Important Safety Information

    • Install the washer according to the Installation Instructions. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 5 • DO NOT use an extension cord with this appliance. • DO NOT use an adapter plug with this appliance. • DO NOT pinch power cord. Ground Neutral Neutral side 115±12 V.A.C. V.A.C. Round grounding 115±12 V.A.C. prong 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 6: Grounding Instructions

    This unit should be plugged into a separate 60 hertz circuit with the electrical rating as shown in the appropriate drawing. Models operate with a supply voltage of 120 Volts. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 7 Important Safety Information 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 8: General Information

    To locate an authorized Model Identification technician: Complete registration card and promptly return. If • For Maytag call 1-800-462-9824 or visit the Web Site at registration card is missing: www.maytag.com. • For Maytag product call 1-800-688-9900 or visit the •...
  • Page 9: Model Nomenclature

    Horizontal Canada 240V-60hz 220-240 V / 50-60 Hz Marketing Code Feature Content This identifies which 2400 Feature Package version of production the unit is. Trouble Shooting and Diagnostic Guide is Located Behind Toe Panel. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 10: Model Specifications

    General Information 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 11: Troubleshooting Troubleshooting General Symptoms

    Check to make sure the door is fully closed. • Place washer into Service Mode and check for • Check for water left inside the washer. If present, diagnostic codes 4 &18. See Technical Sheet or Mini see Will Not Drain. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 12 Press Power Off and make new • If the water heater is located a long distance from cycle selections. washer, the water line may need to be purged prior to starting wash cycle. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 13 ) Orange wire Pin 3 on CN3 to White wire Pin 1 on Main. Approx 11,000 or 120 volts. Cold Valve ) Blue wire Pin 2 on CN3 to White wi re Pin 1 on Main. Approx 11,000 ohms or 120 volts. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 14 Non ATC Hot Wash = tap temperature ATC Cold Wash = 65 Degrees +/- 10 ATC Warm Wash = 105 Degrees +/- 10 ATC Warm Rinse = 80 Degrees +/- 10 for final rinse only, all others are tap cold 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 15 To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power. Fill Circuit The two streams of cold water are de- signed to collide redi- recting the path of the water to fill the softener reservior. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 16: Disassembly Procedures

    1. Disconnect power supply to unit. 2. Remove Top Cover. Water Valve Removal 3. Remove Wiring connectors. 1. Disconnect power supply to unit. 4. Remove mounting screw. 2. Remove Top Cover. 3. Remove hoses. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 17: Drain Pump Removal

    3. Remove 4 screws securing panel to the bottom of the cabinet. 6. Remove 4 screws and slide pump mounting bracket to free tabs and remove motor. 4. Remove drain hose and tub hose from pump. 5. Disconnect electrical connector . 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 18: Emi Filter Removal

    Console/Machine Control Board Removal 1. Disconnect power supply to unit. 5. Remove connectors from Control Board back. 2. Remove Dispenser drawer. 3. Remove 2 screws located behind dispenser. Remove 1 screw on console right side. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 19: Boot Removal

    8. Separate the Control Board from the Console. 4. Pull boot over lip on Front Panel. Boot Removal 1. Disconnect power supply to unit. 2. Remove Boot retainer spring. Door Assembly Removal 1. Remove Door Hinge with screwdriver and 5/16” wrench. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 20: Disassemble Door

    4. Remove pin through door strike. Front Panel/ Door Latch Removal 1. Disconnect power supply to unit. 2. Remove Console. 3. Remove Toe Panel. 5. Unsnap handle from retainer. 4. Remove 3 screws on Front Panel bottom. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 21: Motor And Belt Removal

    6. Lift front Panel from hanger hooks. 3. Remove belt by pulling belt while rotating pulley causing belt to derail from motor. 7. Disconnect Door Latch wire connector. 4. Remove Motor wiring connector and ground wires. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 22: Tub Pulley Removal

    7. Remove wire harness and hose from Pressure Switch. Remove the Pressure Hose from tub bottom. 8. Remove Console mounting bracket. Tub Pulley Removal 1. Disconnect power supply to unit. 2. Remove Back Cover. 3. Remove Belt. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 23 15. Disconnect Sump Thermistor wire harness. 11. Remove screw retaining Dispenser. 16.Remove 3 1/2” bolts retaining Lower Counter Weight. Bolt torque is 10.8 to 18.1 ft. lbs. NOTE: Mark the counter weight front surface for ease of reassembly. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 24 19.Remove 2 1/2” bolts retaining the Struts. All Strut bolts 22.Reinstall Upper Counter Weight bolts to tub without are torqued to 18.1-25.3 ft. lbs. weight in place. Use these as handles when lifting tub. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 25 24.Grasp the front and rear of the tub and remove from cabinet. NOTE: During reassembly snug bolts in a cross pattern before tightening to prevent tub warp. 25.Loosen screw and remove boot from tub lip. 28. Remove Spinner. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 26 To avoid risk of electrical shock, personal injury or WARNING death; disconnect power to unit before servicing. 29.Install new Gasket between front and rear tub halves. 30.Install new Spinner and reassemble washer by reversing the preceding steps. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 27: Installation Instructions

    A A A A A ppendix ppendix ppendix A A A A A ppendix ppendix 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 28 INSTRUCCIONES PARA LA INSTALACIÓN DE LA LAVADORA DE ALTA EFICIENCIA LEAVE THESE INSTRUCTIONS WITH THE OWNER LAISSER CE GUIDE DE MISE EN SERVICE AU PROPRIÉTAIRE DEJAR ESTAS INSTRUCCIONES CON EL PROPIETARIO 2201459 (0623/04 Revision) (7/28/04 Revision) 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 29: Cabinet Dimensions

    The height of the washer from top to floor is 33 1\4" this includes the leveling leg screwed all the way in. The customer can unscrew the leg out an additional 7\8" for a total overall height of 34 1\8". 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 30: Basic Location Requirements

    The water valve Hot and Cold water faucets must be within 4 feet of the back of the washer for inlet hoses provided with the washer. NOTE: Accessory inlet hoses are available in various lengths up to 10 feet for faucets more than 4 feet from the back of the washer. 16023430 Rev. 0 ©2004 Maytag Services...
  • Page 31: Drain Facility

    UNDERCOUNTER INSTALLATION MINIMUM CLEARANCES FOR UNDERCOUNTER INSTALLATIONS: Sides – 0 in / 0 mm Rear – 0 in / 0 mm Top – 0 in / 0 mm Front – 0 in / 0 mm 16023430 Rev. 0 ©2004 Maytag Services...
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  • Page 36: Appendix B Use And Care

    A A A A A ppendix B ppendix B ppendix B ppendix B ppendix B 16023430 Rev. 0 ©2004 Maytag Services...
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