ProMinent Dulco Flex DF2a Assembly And Operating Instructions Manual
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ProMinent Dulco Flex DF2a Assembly And Operating Instructions Manual

ProMinent Dulco Flex DF2a Assembly And Operating Instructions Manual

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Assembly and operating instructions
ProMinent
dulco
flex
®
®
DF2a
EN
A1666
A1666
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part number 984881
Original instructions (2006/42/EC)
BA DX 016 11/14 EN

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  • Page 1 Assembly and operating instructions ProMinent dulco flex ® ® DF2a A1666 A1666 Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
  • Page 2 Supplemental instructions General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. It is aimed equally at both men and women. We kindly ask female readers for their understanding in this simplification of the text.

  • Page 3: Table Of Contents

    Table of contents Table of contents About this pump..................4 Safety and responsibility................7 2.1 Explanation of the safety information..........7 2.2 Safety notes..................8 2.3 Intended use..................10 2.4 Users' qualifications................. 11 Storage and Transport................13 Overview of equipment / Functional description........14 Assembly and Installation................

  • Page 4: About This Pump

    About this pump About this pump ProMinent dulco®flex peristaltic ® pumps are designed for use in private swimming pools and hotel swimming pools.
  • Page 5 1.5 bar; 0.8 litres 1.5 bar; 1.6 litres 1.5 bar; 2.4 litres Hose material: P PharMed ® T Tygon ® Design: With ProMinent logo ® Without ProMinent ® logo Hydraulic connector: Standard Special connector 10 x 4, discharge side Electrical connection:...
  • Page 6 About this pump dulco®flex, version a with cable 0.8 m; open end Control: Mains power supply ON/OFF Mounting type: Wall mounting Accessories: No accessories Metering valve and foot valve; suction and discharge line...

  • Page 7: Safety And Responsibility

    Safety and responsibility Safety and responsibility Explanation of the safety information WARNING! Introduction Nature and source of the danger These operating instructions provide Possible consequence: Fatal or information on the technical data and very serious injuries. functions of the product. These oper‐ Measure to be taken to avoid this ating instructions provide detailed danger...

  • Page 8: Safety Notes

    Safety and responsibility Safety notes NOTICE! Nature and source of the danger WARNING! Damage to the product or its sur‐ Danger from hazardous sub‐ roundings stances! Measure to be taken to avoid this Possible consequence: Fatal or danger very serious injuries. Note! Please ensure when handling hazardous substances that you...
  • Page 9 Safety and responsibility WARNING! CAUTION! Danger of electric shock Personnel injury and material damage Mains voltage may be present inside the pump housing. The pump can start to pump, as soon as it is connected to mains Immediately disconnect the pump voltage.

  • Page 10: Intended Use

    Observe the general limitations with regard to viscosity limits, chemical resistance and density - Information in the event of an emer‐ refer also to the ProMinent® gency Resistance List in the Product Catalogue or at www.promi‐ In the event of an electrical accident, nent.com!

  • Page 11: Users' Qualifications

    Trained user A trained user is a person who fulfils the requirements made of an instructed person and who has also received additional training specific to the system from ProMinent or another authorised distribution partner. Trained qualified A qualified employee is deemed to be a person who is...
  • Page 12 Customer Service department refers to service techni‐ department cians, who have received proven training and have been authorised by ProMinent to work on the system. Note for the system operator The pertinent accident prevention regulations, as well as all other generally...

  • Page 13: Storage And Transport

    Storage and Transport Storage and Transport Store and transport the unit in its orig‐ inal packaging. Protect the unit against moisture and the effects of chemicals, even while still packaged. Ambient conditions for storage and transport Permissible ambient temperature: -10 ... 45 °C Permissible storage temperature: -10 ...

  • Page 14: Overview Of Equipment / Functional Description

    Overview of equipment / Functional description Overview of equipment / Functional description Overview of equipment A1630 Fig. 1: Overview of equipment Rollers with tensioning springs Wall bracket Dosing head 10. Rear section of housing, power Rotor Pump hose 11. Upper section of housing, power Hose connector, suction side Leakage fitting 12.

  • Page 15: Assembly And Installation

    Assembly and Installation Assembly and Installation Assembling the peristaltic User qualification, mechanical pump installation: trained qualified per‐ Ä Chapter 2.4 ‘Users' sonnel, see Wall mounting qualifications’ on page 11 User qualification, electrical instal‐ lation: Electrical technician, see Ä Chapter 2.4 ‘Users' qualifica‐ tions’...
  • Page 16 Assembly and Installation Pipe assembly Pipe diameter Pipe diameter: 25 mm to 60 mm. A0274 Fig. 3: Screw the wall/tube retaining bracket in place using the washers Screw the wall/tube retaining bracket in place using the washers Suspend the peristaltic pump at the top of the wall/tube retaining bracket and, using light pres‐...

  • Page 17: Installing Hose Lines

    Assembly and Installation Installing hose lines Only use original hoses with the specified hose dimensions 6 x 4 mm or 10 x 4 mm, otherwise the durability of the connection cannot be guaranteed. Avoid reducing the hose sizes. The hose lines used must be able to withstand twice the operating pressure of the peristaltic pump.

  • Page 18: Electrical Installation Of The Peristaltic Pump

    Assembly and Installation Assembling the suction and discharge Shorten the free end of the suc‐ lines. tion line so that the foot valve hangs just above the base of the tank. With feed chemicals that can form sediment, ensure that the foot valve is suspended a minimum of 50 mm above the base of the tank.
  • Page 19 Assembly and Installation Mains cable Let the mains cable project from the housing so that the front sec‐ tion of the housing can be removed. Remove around 120 mm from the outer insulation of the mains cable. A1632 Fig. 7: Terminal diagram Loosen the four screws and remove the upper part of the housing...
  • Page 20 Assembly and Installation Tighten the clamping nut of the threaded connector so that they are properly sealed Place the front section of the housing on the read section of the housing Once again check that the seal is seated properly. Pro‐ tection class IP 65 is only achieved if it is correctly assembled.

  • Page 21: Start Up

    Start up Start up User qualification: trained user, Ä Chapter 2.4 ‘Users' qualifi‐ cations’ on page 11 Only operate the pump after proper installation. WARNING! Only operate the pump once the transparent cover has been Danger from hazardous sub‐ screwed on. stances! Possible consequence: Fatal or very serious injuries.

  • Page 22: Maintenance, Repair And Faults

    Maintenance, repair and faults Maintenance, repair and faults Maintenance User qualification: trained user, Ä Chapter 2.4 ‘Users' qualifi‐ After extended periods of idleness cations’ on page 11 If the peristaltic pump has not pumped gaseous or adhesive feed WARNING! chemicals for a longer period of time, checked whether the state of the Danger from hazardous sub‐...

  • Page 23: Repair

    Maintenance, repair and faults Repair Briefly switch on the motor. The pump hose moves into the cor‐ rect position under the rollers Replace the transparent cover Ensure that the system is at on the housing and screw it into atmospheric pressure. place Drain the pump hose and thor‐...

  • Page 24: Troubleshooting

    Remedy The peristaltic pump no The pump hose has Replace the pump hose, Ä Chapter 7.2 ‘Repair’ longer reaches full lost its elasticity on page 23 pump capacity In all other cases, notify your service technician or your ProMinent branch.

  • Page 25: Decommissioning And Disposal

    Decommissioning and disposal Decommissioning and disposal User qualification: instructed user, Ä Chapter 2.4 ‘Users' qualifi‐ cations’ on page 11 De-energise the mains cable and ensure that it cannot be switched on again during decommissioning. WARNING! Thoroughly clean the housing and Danger from hazardous sub‐...
  • Page 26 Decommissioning and disposal ProMinent Dosiertechnik GmbH, Hei‐ delberg will take back decontami‐ nated used devices providing that they are covered by adequate postage.

  • Page 27: Technical Data

    Technical data Technical data Pump Max. pump capacity* Connector Suct Pri‐ Permis‐ type size ming sible at maximum back pressure lift** lift** priming Ø x Ø pres‐ sure on the suc‐ tion side** 50 Hz 60 Hz 0,48 6 x 4, 10 x 4 0,96 6 x 4, 10 x 4 1,92...
  • Page 28 Technical data Materials specifications and resistance Part Material Pump hose PharMed ® or Tygon ® Hose connectors Dosing head Transparent cover Housing (power end) PPE-GF Wall bracket PPE-GF Housing seal Silicone Housing screws M4 A2 Cable threaded connectors Polyamide/Neoprene ® Design for fragrance metering Part Material...
  • Page 29 Technical data Chemical resistance The unit is resistant to normal atmos‐ pheres in plant rooms. Resistance to other chemicals, see ProMinent Resistance List (home‐ page or Product Catalogue). UV resistance Do not use the unit with direct UV radiation.
  • Page 30 Technical data No short-circuit fuse is fitted and needs to be taken into consideration in installation. Description Data Dimensions and weights: Dimensions: 126 x 136 x 105 mm (WxHxD) PG 9 clamping range Ø 3.5 - Ø 8 mm, spanner size 19.

  • Page 31: Accessories

    Technical data Description Data Permissible medium temperature: -10 ... 45 °C Sound pressure level: < 30 dB (A) at maximum back pressure (water) according to DIN EN 12639 Accessories Description Order number 1007297 Installation material for dulco ® flex, com‐ plete Mains cable via identity code...

  • Page 32: Ec Declaration Of Conformity For Machinery

    EC Declaration of Conformity for Machinery EC Declaration of Conformity for Machinery In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIRE‐ MENTS, section 1.7.4.2. C.
  • Page 33 EC Declaration of Conformity for Machinery ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 - 11 DE - 69123 Heidelberg, hereby declares that the product specified in the following, complies with the rel‐ evant basic health and safety requirements of the EC Directive, on the basis of its functional concept and design and in the version distributed by us.

  • Page 34: Index

    Index Index Ambient conditions ... . 13 non-discriminatory approach ..2 Ambient temperature ..13 Applied harmonised standards . . . 33 Pipe assembly .
  • Page 36 ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 984881, 1, en_GB © 2014...

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