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Assembly and operating instructions
DULCO
flex DFAa
®
Hose Pump
A0380
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
Part no. 986229
Original operating instructions (2006/42/EC)
BA DX 013 04/11 EN
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Table of Contents
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Summary of Contents for ProMinent DULCOflex DFAa 003
- Page 1 Assembly and operating instructions DULCO flex DFAa ® Hose Pump A0380 Please carefully read these operating instructions before use! · Do not discard! The operator shall be liable for any damage caused by installation or operating errors! Technical changes reserved. Part no.
- Page 2 ProMinent Dosiertechnik Heidelberg GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Telephone: +49 6221 842-0 Fax: +49 6221 842-419 email: info@prominent.de Internet: www.prominent.com 986229, 1, en_GB © 2011...
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Page 3: Table Of Contents
Table of contents Table of contents Introduction................4 1.1 Explanation of the safety information......4 1.2 Users' qualifications............6 1.3 ID Code................. 7 1.3.1 Identcode DULCO ® flex DFAa 003......7 1.3.2 Identcode DULCO ® flex DFAa 008......8 Safety and responsibility............. 10 2.1 General safety information.......... -
Page 4: Introduction
Introduction Introduction These operating instructions provide information on the technical data and functions of the DULCO ® flex DFAa series hose pump. General non-discriminatory approach In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. It is aimed equally at both men and women. - Page 5 Introduction CAUTION! Nature and source of the danger Possible consequence: Slight or minor injuries, mate‐ rial damage. Measure to be taken to avoid this danger Caution! – Denotes a possibly hazardous situation. If this is disregarded, it could result in slight or minor inju‐ ries.
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Page 6: Users' Qualifications
Customer Service depart‐ Customer Service department refers to service technicians, who have ment received proven training and have been authorised by ProMinent to work on the system. Note for the system operator The pertinent accident prevention regulations, as well... -
Page 7: Id Code
Introduction 1.3 ID Code Device identification / Identcode 1.3.1 Identcode DULCO ® flex DFAa 003 Identcode DFAa DULCO ® flex DFAa 003 Type 003 DFAa 003, with 3.2 mm hose, wall thickness 2.4 mm (1.66 ml/revolution) Drive Pump without drive Step-down gears / 3 x 230 / 400 VAC A10 0.09 kW, 14 rpm, 1.4 l/h, 2 bar A11 0.12 kW, 35 rpm, 3.5 l/h, 2 bar... -
Page 8: Identcode Dulco ® Flex Dfaa 008
Introduction Identcode DFAa DULCO ® flex DFAa 003 Single phase motor, 0.12 kW (not suitable for A21-A41) 1x230 VAC Single phase motor, 0.18 kW (not suitable for A21-A41) 1x230 VAC Pump head Standard with one pump head Double head version Certification CE mark 1.3.2 Identcode DULCO... - Page 9 Introduction Identcode DFAa DULCO ® flex DFAa 008 Silicone Base plate Base plate, lacquered steel Base plate, stainless steel Batch control without batch control with batch control Special version of motor Standard (3 phase) 3x230/400 VAC Single phase motor, 0.12 kW (not suitable for B21-B41) 1x230 VAC Single phase motor, 0.18 kW (not suitable for B21-B41) 1x230 VAC...
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Page 10: Safety And Responsibility
Safety and responsibility Safety and responsibility 2.1 General safety information WARNING! Live parts Possible consequence: Fatal or very serious injuries – Measure: The device must be disconnected from the power supply before it is opened – Isolate damaged, faulty or manipulated devices from the mains in order to de-energise. - Page 11 Safety and responsibility WARNING! Correct and proper use Possible consequence: Fatal or very serious injuries – The unit is not intended to convey or regulate gas‐ eous or solid media – Do not exceed the rated pressure, speed or tem‐ perature for the pump –...
- Page 12 Safety and responsibility CAUTION! Direction of rotation / flow direction Possible consequence: Material damage right through to destruction of the unit – The pump's direction of rotation in relation to the desired flow direction must be checked prior to every start. CAUTION! Environmental influences Possible consequence: Material damage right through...
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Page 13: Functional Description
Functional description Functional description Brief functional description The package contents supplied with the DULCO flex DFAa is ® selectable via the identcode. The DULCO flex DFAa is a displacement pump. The feed chem‐ ® ical is transported by the rotor squeezing the hose in the direction of flow. -
Page 14: Overview Of The Device
Functional description 3.2 Overview of the device Fig. 1: Diagram of functional principle Housing Rotor Hose Rollers... -
Page 15: Transport, Storage, Assembly And Installation
Transport, storage, assembly and Installation Transport, storage, assembly and Installation User qualification, transport and storage: instructed persons, Ä Chapter 1.2 “Users' qualifications” on page 6 User qualification, assembly: trained qualified personnel, see Ä Chapter 1.2 “Users' qualifications” on page 6 User qualification, electrical installation: Qualified electrician, Ä... -
Page 16: Ambient Conditions
Transport, storage, assembly and Installation 4.3.1 Ambient conditions NOTICE! Ambient conditions Possible consequence: Property damage and increased wear and tear Assembly is to be carried out in the following order. If the pump has to be installed outdoors, then it is to be equipped with protection against sunlight and weather influences. -
Page 17: Performance Curves
Transport, storage, assembly and Installation The diameter must correspond to the rated diameter of the pump hose. A larger diameter is recommended in the event of viscose liquids. 4.3.4 Performance curves NOTICE! Maximum pressure under continuous operation The dotted line indicates the limit for maximum pres‐ sure under continuous operation A0510 Fig. -
Page 18: Commissioning
Commissioning Commissioning User qualification, commissioning: trained user, see Ä Chapter 1.2 “Users' qualifications” on page 6 5.1 Testing prior to commissioning the pump The following tests are to be carried out: Ensure that the pump has not been damaged during transpor‐ tation or storage. -
Page 19: Operation Of The Peristaltic Pump
Operation of the peristaltic pump Operation of the peristaltic pump User qualification, operation: instructed persons, see Ä Chapter 1.2 “Users' qualifications” on page 6 The peristaltic pump is to be fully integrated into the customer's designated plant and is then controlled by this plant. It is not pos‐ sible to operate the pump directly. -
Page 20: Maintenance, Repair, Malfunctions, Disposal And Spare Parts
Maintenance, repair, malfunctions, disposal and spare parts Maintenance, repair, malfunctions, disposal and spare parts User qualification, maintenance and disposal: instructed per‐ Ä Chapter 1.2 “Users' qualifications” on page 6 sons, see User qualification, repair and malfunctions: trained user, see Ä Chapter 1.2 “Users' qualifications” on page 6 7.1 Maintenance CAUTION! Disconnect the pump from the mains... -
Page 21: Troubleshooting
Maintenance, repair, malfunctions, disposal and spare parts Mount the pump hoses from both the discharge and suction sides Open all of the valves 7.3 Troubleshooting Problem Possible cause Solution Increased pump temperature Pump hose has no lubricant Lubricate pump hose Increased product temperature Reduce product temperature Insufficient or poor suction condi‐... -
Page 22: Disposal Of Used Parts
Note the current national regulations and legal standards which apply in your country The pump hose is to be removed and disposed of on-site before sending the pump to ProMinent Dosiertechnik GmbH, Heidelberg / Germany. ProMinent Dosiertechnik, Heidelberg/Germany is prepared to take... -
Page 23: Spare Parts
Maintenance, repair, malfunctions, disposal and spare parts 7.5 Spare parts A0511 Fig. 3: Spare parts exploded view DFAa 003/008 DFAa 003 refer to Fig. 3 Pos. Description Quantity Reference Part number Mount pump housing 115.00.01 Pump housing 115.00.02 Rotor with steel shaft 115.00.03 Rotor with stainless steel shaft 115.00.04... - Page 24 Maintenance, repair, malfunctions, disposal and spare parts DFAa 003 refer to Fig. 3 Pos. Description Quantity Reference Part number Pump housing nuts 115.00.13 Base plate 115.00.14 Base plate, stainless steel 115.00.15 Front cover, polycarbonate 115.00.16 Pump hose clamping pad 115.00.17 Stainless steel pump hose clamping pad 115.00.18 Front cover fascia, steel...
- Page 25 Maintenance, repair, malfunctions, disposal and spare parts DFAa 008 refer to Fig. 3 Pos. Description Quantity Reference Part number Stainless steel pump housing screws 115.00.12 Pump housing nuts 115.00.13 Base plate 115.00.14 Base plate, stainless steel 115.00.15 Front cover, polycarbonate 115.00.16 Pump hose clamping pad 115.00.17...
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Page 26: Dfaa Technical Data
DFAa technical data DFAa technical data Type Feed rate P max. Flow rate Rollers/ Hose Solids Weight Con‐ shoes nector DFAa in ml/rev‐ in bar at max. interior max. without olution pressure Shoes drive ⌀ in mm ⌀ in mm in l/h in kg 1,66... - Page 27 DFAa technical data “F” in mm Drive Position A10/B10 A11/B11 A12/B12 A13/B13 A14/B14 A21/B21 A22/B22 A31/B31 A41/B41 The drive version is specified by means of an Identcode, please Ä Chapter 1.3 “ID Code” on page 7 refer to...
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Page 28: Dfaa Technical Appendices
DFAa technical appendices DFAa technical appendices 9.1 Declaration of Conformity Fig. 5: EC Declaration of Conformity... -
Page 29: Index
Index Index Correct and proper use........11 Live parts.............. 10 Counter measures..........11 Non-discriminatory approach......... 4 Displacement pump..........13 Disposal............... 22 Safety data sheet..........11 Safety information..........4, 10 Emergency stop switch........10 Unauthorised access..........10 General non-discriminatory approach....4 Users' qualifications..........
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