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INSTRUCTION MANUAL
P/N 1092492
DFB13/RAD10
DulcoFlex Peristaltic Pump: DFB13/RAD13
This manual forms an integral part of the pump and must accompany it until its demolition. The peristaltic
pump is a machine destined to work in industrial areas and as such the instruction manual must form part
of the legislative dispositions and the applicable technical standards and does not substitute any
installation standard or eventual additional standard.
Pumps are machines that due to their functioning under pressure and moving parts can
present dangers.
- Improper use
- Removing the protections and/or disconnecting the protection device
- The lack of inspections and maintenance
The person in charge of safety should therefore guarantee that
- The pump is transported, installed, put in service, used, maintained and repaired by qualified personnel
who should therefore posses:
- Specific training and sufficient experience.
- Knowledge of the technical standards and applicable laws.
- Knowledge of the general national and local safety standards and also of installation.
Any work carried out on the electrical part of the pump should be authorized by the person responsible for
safety. Given that the pump is destined to form part of an installation, it is the responsibility of whoever
supervises the installation to guarantee absolute safety, adopting the necessary measures of additional
protection.
INSTRUCTION MANUAL
GENERAL SAFETY WARNING
CAN CAUSE SERIOUS DAMAGE OR INJURY
1
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Summary of Contents for ProMinent DFB13
- Page 1 DFB13/RAD10 INSTRUCTION MANUAL DulcoFlex Peristaltic Pump: DFB13/RAD13 This manual forms an integral part of the pump and must accompany it until its demolition. The peristaltic pump is a machine destined to work in industrial areas and as such the instruction manual must form part of the legislative dispositions and the applicable technical standards and does not substitute any installation standard or eventual additional standard.
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Page 2: Table Of Contents
INSTRUCTION MANUAL DFB13/RAD10 INDEX Page N Cover Index Identification record of equipment Transport and storage General safety standards General description Installation Roller pressure adjustment Work conditions Performance curves Checks before starting up the machine Maintenance Reposition of the hose – dismantling Reposition of the hose –... -
Page 3: Identification Record Of Equipment
INSTRUCTION MANUAL DFB13/RAD10 IDENTIFICATION RECORD OF EQUIPMENT MANUFACTURER: IMPORTER / SUPPLIER: MODEL OF PUMP: DFB13/RAD13 SERIAL NUMBER: DRIVER MARK: DRIVER POWER / SPEED: REDUCER MARK & MODEL: REDUCTION RATIO: FIXED SPEED MOTOR GEAR REDUCER: GEAR REDUCER WITH VFD: WORK SPEED:... -
Page 4: Transport And Storage
INSTRUCTION MANUAL DFB13/RAD10 TRANSPORT and STORAGE TRANSPORT The pump is protected by a cardboard packaging. The packaging materials are recyclable. During transportation, the pump is in a resting position (the hose is not compressed) STORAGE The pump should be in a resting position. (The hose should not be compressed). -
Page 5: Cover
INSTRUCTION MANUAL DFB13/RAD10 GENERAL SAFETY STANDARDS The instructions of this manual, whose inobservance is determined as a failure to meet safety standards, are identified by this symbol The instructions of this manual, whose inobservance compromises electrical safety. The instructions of this manual, whose inobservance... -
Page 6: General Description
INSTRUCTION MANUAL DFB13/RAD10 Cleaning the pipe, including the hose, should be done with fluids compatible WARNING! with the mentioned drive pump and at its maximum temperature recommended. Do not start the pump without it being properly secured to the floor - unless WARNING! cart mounted. - Page 7 INSTRUCTION MANUAL DFB13/RAD10 PERISTALTIC PUMP Construction of the pump. As shown in the figure below, the pump unit is a very simple design, robust and with very few moving parts. The outer casing (1) terminates with threading connectors. Inside the casing are found the rotor (2), completed with two rollers (3).
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Page 8: Installation
INSTRUCTION MANUAL DFB13/RAD10 Installation should normally be made in a well ventilated area away from heat sources. If it is necessary to place the pump outside it should be provided with a cover to protect it from sunlight and inclement weather. -
Page 9: Work Conditions
DFB13/RAD13 ( Number of shims of 0.5 mm. ) 0-19 20-39 40-59 60-79 80-99 7.25 The standard position of assembly is 4 bar. DFB13, THERMOPLASTIC HOSE ( Number of shims of 0.5 mm. ) 0-19 20-39 40-59 60-79 80-99 7.25 WORK CONDITIONS There are limits of temperatures and pressures, in function of the hose selected. - Page 10 INSTRUCTION MANUAL DFB13/RAD10 DFB13/RAD13 CHECKS BEFORE SWITCHING ON THE PUMP Check that the pumping equipment has not suffered any damage during transportation or storage, any damage should be notified to the supplier immediately. Check that the network voltage is suitable for the motor.
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Page 11: Maintenance
INSTRUCTION MANUAL DFB13/RAD10 Make sure that the hose is suitable for the fluid to be pumped and that it will not be chemically affected; check also that the temperature of the fluid does not exceed the maximum recommended temperature. If the hose is in a resting position, then the pump has come from storage or transportation; now is the moment to install the second roller. - Page 12 INSTRUCTION MANUAL DFB13/RAD10 Dismantling of the suction/impulsion connections. Dismantling of the rollers that compress the drive pump. Remove the tube to be replaced and separate the connections from both pipe ends. REPOSITIONING OF HOSE - MOUNTING Clean the internal surfaces of the pump body. Lubricate the internal faces of the body of the pump where there could be friction with the hose.
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Page 13: Problems, Causes And Solutions
INSTRUCTION MANUAL DFB13/RAD10 PROBLEMS, CAUSES AND SOLUTIONS PROBLEM POSSIBLE CAUSE SOLUTIÓN Use original silicon grease Elevated Hose with no lubricant temperature Elevated temperature of product Reduce pumping temperature Poor or bad suction conditions Check there are no obstructions Recalculate sections and lengths... - Page 14 INSTRUCTION MANUAL DFB13/RAD13 DFB13/RAD13 SPARE PARTS...
- Page 15 INSTRUCTION MANUAL DFB13/RAD13 ITEM DESCRIPTION QTY REQ PROMINENT PART # (per pump) Casing 7761086 Casing halar coated 7761474 Rotor 7761088 Roller shaft 7501012 Roller bearing 7761087 Roller 7501015 Ø Long stud 7761074 Short stud 7761077 Front cover 7501037 Gasket front cover 7761090 Connection 3/8”...
- Page 16 DECLARATION OF CONFORMITY The company: Declares under its own sole responsibility that the next industrial peristaltic pump: Model: DFB13/RAD13 Serial number: CE DECLARATION OF CONFORMITY (Ann. II.A, 98/37/CE) The pump is conform to the safety requirements according to the 98/37/CE norms and...
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Page 17: Guarantee
INSTRUCTION MANUAL DFB13/RAD10 GUARANTEE The contractor shall obtain from the manufacturer its warranty that the equipment shall be warranted for a period of one (1) year from the date of start-up or 18 months from signed delivery acknowledgement, whichever comes first, to be free from defects in materials and workmanship. This guarantee does not include the hose or the lubricant as these are elements that have a normal function wear, irrespective of their duration.
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