Gas Input Rate Measurement (Natural Gas Only); Temperature Rise - Goodman GMH8 Installation Instructions Manual

Gas-fired warm air furnace
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1.
Turn
OFF gas to furnace
at the manual
gas shutoff
valve
external
to the furnace.
2.
Turn
off all electrical
power
to the system.
3.
Back
outlet
pressure
test screw
(inlet/outlet
pressure
boss)
out one turn (counterclockwise,
not more
than
one turn).
4.
Attach
a hose
and manometer
to the outlet
pressure
boss
of the valve.
5.
Turn ON the gas supply.
6.
Turn
on power
and energize
main
(M)
solenoid.
Do not
energize
the (HI) solenoid.
7.
Measure
gas manifold
pressure
with burners
firing.
Adjust
manifold
pressure
using
the Manifold
Gas Pressure
table
shown
below.
8.
Remove
regulator
cover
screw
from
the
low (LO)
outlet
pressure
regulator
adjust
tower
and turn screw
clockwise
to increase
pressure,
or counterclockwise
to decrease
pressure.
9.
Energize
main
(M) solenoid
as well
as the (HI) terminal.
10. Remove
regulator
cover screw
from the (HI) outlet
pressure
regulator
adjust
tower
and turn screw
clockwise
to increase
pressure,
or counterclockwise
to decrease
pressure.
11. Turn
off all electrical
power
and gas supply
to the system.
12. Remove
manometer
hose
from
outlet
pressure
boss.
13. Turn
outlet
pressure
test
screw
in to seal
pressure
port
(clockwise,
7 in-lb
minimum).
14. Turn
on electrical
power
and gas supply
to the system.
15. Turn
on system
power
and energize
valve.
16. Using
a leak
detection
solution
or soap
suds,
check
for
leaks
at pressure
boss screw.
Bubbles
forming
indicate
a
leak. SHUT OFF GAS AND FIX ALL LEAKS
IMMEDIATELY.
NOTE:
For
gas
to gas
conversion,
consult
your
dealer
for
appropriate
conversion.
Manifold
Gas Pressure
Gas
Rate
Natural
Low Stage
High Stage
Propane
Low Stage
High Stage
Range
1.7 to 2.3" w.c.
3.2 to 3.8" w.c.
5.7 to 6.3" w.c.
9.7 to 10.3" w.c.
Nominal
2.0" w.c.
3.5" w.c.
6.0" w.c.
10.0" w.c.
GAS INPUT RATE MEASUREMENT
(NATURAL
GAS ONLY)
The gas input rate to the furnace
must never
be greater
than
that
specified
on the unit rating
plate.
To measure
natural
gas
input
using
the gas meter,
use the following
procedure.
1.
Turn
OFF
the
gas
supply
to all
other
gas-burning
appliances
except
the furnace.
2.
While
the
furnace
is operating,
time
and
record
one
complete
revolution
of the smallest
gas
meter
dial.
3.
Calculate
the number
of seconds
per cubic
foot (sec/ft
3) of
gas being delivered
to the furnace.
If the dial is a one cubic
foot dial, divide
the number
of seconds
recorded
in step
2
by one.
If the dial is a two cubic foot dial, divide
the number
of seconds
recorded
in step 2 by two.
4.
Calculate
the furnace
input
in BTUs
per
hour
(BTU/
hr).
Input
equals
the installation's
gas heating
value
multiplied
by a conversion
factor
(hours
to seconds),
divided
by the
number
of seconds
per cubic
foot.
The
measured
input
must
not be greater
than
the input
indicated
on the unit
rating
plate.
EXAMPLE:
Installation's
gas
heating
(HTG)
value:
1,000
BTUIft s
(Obtained
from
gas
supplier)
Installation's
seconds
per cubic
foot:
34 sec/ft
s
Conversion
Factor
(hours
to seconds):
3600
sec/hr
Input
= (Htg. value x 3600)
+ seconds
per cubic
foot
Input = (1,000
BTUtft 3 x 3600 sec/hr)
+ 34 sect ft s
Input
= 106,000
BTU/hr
This
measured
input
must
not be greater
than
the
input
indicated
on the unit rating
plate.
5.
Turn
ON gas
and relight
appliances
turned
off in step
1.
Ensure
all the appliances
are functioning
properly
and that
all pilot
burners
are operating.
TEMPERATURE
RISE
Air temperature
rise is the temperature
difference
between
supply
and return
air.
The proper
amount
of temperature
rise is usually
obtained
when
the unit is operated
at the rated
input with the "as
shipped"
blower
speed.
If the correct
amount
of temperature
rise
is not obtained,
it may be necessary
to change
the blower
speed.
An
incorrect
temperature
rise
can
cause
condensing
in or
overheating
of the heat
exchanger.
Determine
and adjust
the
temperature
rise as follows.
The temperature
rise must
be within
the
range
specified
on the rating
plate
or Product
Data
Book
applicable
to your
model.
(Please
contact
your
distributor
or our
website
for the applicable
product
data
book
referred
to in this
manual.)
HEAT
EXCHANGER
RADIATION
"LINE
OF SIGHT"
"3
i T_U_L_
R_SE = Tsu_ _
TRETURN
T_ETURN
Temperature
Rise
Measurement
1.
Operate
furnace
with
burners
firing
approximately
15
minutes.
Ensure
all
registers
are
open
and
all
duct
dampers
are in their
final (fully
or partially
open)
position.
2.
Place
thermometers
in the return
and
supply
ducts
as
close
to the furnace
as possible.
Thermometers
must
not
be influenced
by radiant
heat
by being
able
to "see"
the
heat exchanger.
3.
Subtract
the return
air temperature
from
the supply
air
temperature
to determine
the air temperature
rise.
Allow
adequate
time
for thermometer
readings
to stabilize.
4.
Adjust
temperature
rise by adjusting
the circulator
blower
speed.
Increase
blower
speed
to reduce
temperature
rise.
Decrease
blower
speed
to increase
temperature
rise.
Refer
to the following
section
for speed
changing
details.
24

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