Check4 - Debris In Cleanout; Check; Liner Condition; Check6 - Dilution Air - Goodman GMH8 Installation Instructions Manual

Gas-fired warm air furnace
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a)
Crown
leaning
b)
Bricks
missing
c)
Mortar
missing
d)
Tile
liner cracked
e)
No tile liner
f)
Salt
staining
at mortar
joints.
(White
stains,
and mortar
becomes
sandy
and/or
erodes.)
For
problems
a, b, or c, see
Fix 3. If problems
d, e, or f are
present,
see
Fix 4. IMPORTANT:
it may be necessary
to follow
both
Fix 3 and Fix 4.
CHECK4
- DEBRIS
IN CLEANOUT
A cleanout
(dropleg)
must
be present
such that the upper
edge
of the cleanout
cover
is at least
12 inches
below
the lower
edge
of the lowest
chimney
inlet opening.
A chimney
without
a cleanout
could
become
partially
blocked
by
debris.
If no cleanout
is present,
the chimney
must
be refined
(Fix 4). Remove
the cleanout
cover, and examine
the cleanout
for
debris.
If significant
amounts
of any of the following
are found:
• Fuel
oil residue
• Bricks
• Mortar
or sand
• Pieces
of the tile liner
• Rusted
pieces
of the metallic
liner
- reline
the chimney
(Fix4).
CHECK
5 - LINER CONDITION.
If a metal
liner
is present,
it must
be checked.
It cannot
be
assumed
that all existing
metal
liners
are correctly
installed
and
in good
condition.
Remove
the lowest
existing
vent
connector,
and examine
the
inside
of the elbow
or tee at the base of the liner. A small amount
of soot
may
be considered
acceptable,
provided
the installer
vacuums
it away. If rusted
pieces
of the liner have collected
here,
the metal
liner
must
be removed
and replaced
(Fix 4).
Next,
gently
tap the inside
of the liner with a Phillips
screwdriver.
If the screwdriver
perforates
the liner, or if the tapping
does
not
sound
like
metal
hitting
metal,
the liner
must
be removed
and
replaced
(Fix 4).
Remember
that
all appliances
must
be vented
inside
the liner.
Venting
one
appliance
inside
the liner
and another
appliance
outside
the liner
is not acceptable.
Next,
use a flashlight
and small
mirror
to sight up the liner. B vent
must
be supported
so as to not come
into direct
contact
with the
chimney
walls
or tile liner. If it is not, it can probably
be rehung
so
as to be acceptable.
A thimble
or fire stop may
be helpful
here.
Flexible
liners
should
be hung
straight
or nearly
straight.
If it is
spiraled
in the
chimney
and
in good
condition,
it should
be
rehung.
To do this,
break
the top seal;
pull up and cut off the
excess
liner
length,
and
refit the top seal.
Use
caution
when
doing
this, as the cut edges
of flexible
liners
may
be sharp.
The surfaces
of the liner
must
be physically
sound.
If gaps
or
holes are present,
the metal
liner must
be removed
and replaced
(Fix 4).
Finally,
confirm
that the metal
liner is the correct
size for
the appliances
to be installed.
Use the GAMA
tables
and rules.
If a metal liner
is not present,
a clay tile liner must be present,
or
the chimney
must
be lined
(Fix 4).
Use a flashlight
and small mirror
at the cleanout
or vent connector
to inspect
the clay tile liner.
If any of the following
problems
are
present:
• Tile
sections
misaligned
• Tile
sections
missing
• Gaps
between
tile sections
• Signs
of condensate
drainage
at the cleanout
or vent
connectors
• Mortar
protruding
from
between
tile sections
• Use
of sewer
pipe
or drainage
pipe
rather
than
an
approved
fire clay tile reline the chimney
(Fix 4).
Next,
measure
the size of the liner.
It may be possible
to do this
from
the cleanout.
The
liner
must
be at least
as large
as the
minimum
size
established
by the tables
in National
Fuel
Gas
Code
NFPA 541ANSI
Z223.1
- latest
edition
and in the National
Standard
of Canada,
CAN/CSA
B149.1
and CAN/CSA
B149.2
-
latest
editions
and amendments.
If the liner
is too small
or too
large,
then
the chimney
must be relined
(Fix 4).
CHECK
6
- DILUTION AIR.
If gas-fired
appliances
are to be vented
into a clay
tile liner,
a
source
of dilution
air is required.
Dilution
air cannot
be obtained
through:
• Induced
draft
appliances
• Natural
draft
appliances
with
vent
dampers
Sufficient
dilution
air can ordinarily
be obtained
through
the draft
hood
of a natural
draft
appliance
only
if the appliance's
vent
connector
does
not include
a vent damper.
If dilution
air will not
be available,
the chimney
must
be relined
(Fix 4).
CHECK7
- COMPLETE
THE INSTALLATION.
If Checks
1 through
6 have
been satisfactory,
and the liner is an
acceptable
size
as determined
by the tables
in
National
Fuel
Gas Code NFPA 54/ANSI
Z223.1
- latest edition
and in the National
Standard
of Canada,
CAN/CSA
B149.1
and CAN/CSA
B149.2
-
latest
editions
and
amendments,
then
the
clay
tile
liner
can
probably
be used as a vent for the gas appliances.
However,
the
installer
must
keep
in mind
the following
factors
which
may
render
the tile liner
unsuitable
for use as a vent:
• Extremely
cold weather
• Long
vent
connectors
• Masonry
chimneys
with
no air gap between
the liner and
the bricks.
(In practice,
this can be difficult
to detect.)
• Exterior
chimneys
(The tables
in National
Fuel
Gas Code
NFPA 54/ANSI
Z223.1
- latest
edition
and in the National
Standard
of Canada,
CAN/CSA
B149.1
and
CAN/CSA
B149.2
- latest
editions
and amendments
assume
interior
chimneys.)
If, in the judgment
of the local
gas
utility,
installer,
and/or
local
codes;
one or more
of the above
factors
is likely
to present
a
problem,
the chimney
must be relined
(Fix 4).
FIX 1
- LINER TERMINATION
Any cap or roof assembly
used with
a liner
must be approved
by
the liner
manufacturer
for such
use.
The
liner
and
cap/roof
assembly
must
then
terminate
above
the
roof
in accordance
with
the manufacturer's
instructions.
In some
cases,
a shorter
extension
above
the
roof
may
be
possible
with
a liner
than
would
be required
with
a masonry
chimney.
For further
information
on relining,
see Fix 4.
13

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